FPG INLINE 4000S Series User manual

Heated Cabinets
Square Format

Part No. 26124 Rev. G September 2018 - 2 - Inline 4000 Series Cabinets
Copyright © September 2018 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN 4H 08S/12S/15S - 3 - © Future Products Group
Table of Contents
INTRODUCTION................................................................................................................6
Welcome..........................................................................................................................................................6
Future Products Group (FPG)...................................................................................................................6
Guidance and Help....................................................................................................................................6
Warranty..........................................................................................................................................................6
Warranty Period ........................................................................................................................................6
Liability Exceptions....................................................................................................................................7
Specific Exclusions....................................................................................................................................7
Assessment...............................................................................................................................................7
Time Limit..................................................................................................................................................7
Caution......................................................................................................................................................7
OPERATION......................................................................................................................8
Cabinet Layout................................................................................................................................................8
4000 Series Cabinets................................................................................................................................8
Lighting......................................................................................................................................................8
Controls...........................................................................................................................................................8
Switches....................................................................................................................................................8
Heating Controller .....................................................................................................................................8
Preparation .....................................................................................................................................................9
Shelf Location and Ticketing .....................................................................................................................9
Shelf Adjustment .......................................................................................................................................9
Power Supply............................................................................................................................................9
Fumes and Odours....................................................................................................................................9
Load Cabinet...........................................................................................................................................10
WARNING: Aluminium Foil......................................................................................................................10
Close all Doors........................................................................................................................................10
Turn on Lights .........................................................................................................................................10
Door Opening..........................................................................................................................................10
TROUBLE SHOOTING....................................................................................................11
CLEANING ......................................................................................................................12
Cautions........................................................................................................................................................12
Power......................................................................................................................................................12
Water.......................................................................................................................................................12
Exterior..........................................................................................................................................................12
Metal Surfaces ........................................................................................................................................12
Glass.......................................................................................................................................................12
Sliding Doors...........................................................................................................................................12
Interior...........................................................................................................................................................13
Cabinet Well............................................................................................................................................13
Trays, Shelves & Air Grills.......................................................................................................................13
Routines........................................................................................................................................................13
Schedules................................................................................................................................................13
Inspection................................................................................................................................................13
Correction................................................................................................................................................13

Part No. 26124 Rev. G September 2018 - 4 - Inline 4000 Series Cabinets
INSTALLATION...............................................................................................................14
Regulations...................................................................................................................................................14
Compliance with Local Requirements .....................................................................................................14
Setting Up .....................................................................................................................................................14
Unpacking ...............................................................................................................................................14
Site Preparation.......................................................................................................................................14
Cabinet Preparation ................................................................................................................................14
Shelf Trays..............................................................................................................................................14
Grounding................................................................................................................................................15
Power Supply..........................................................................................................................................15
Isolation...................................................................................................................................................15
Location ........................................................................................................................................................15
Ventilation................................................................................................................................................15
Access.....................................................................................................................................................15
Fumes and Odours..................................................................................................................................15
SERVICING .....................................................................................................................16
Control Gear .................................................................................................................................................16
Location...................................................................................................................................................16
Lighting.........................................................................................................................................................16
Caution....................................................................................................................................................16
Test Lighting Components ......................................................................................................................16
Access to LED Strips...............................................................................................................................16
LED Strip Replacement...........................................................................................................................16
Heating..........................................................................................................................................................17
Caution....................................................................................................................................................17
Element Replacement.............................................................................................................................17
Test.........................................................................................................................................................17
Caution....................................................................................................................................................17
Re-assemble...........................................................................................................................................17
Door Seals.....................................................................................................................................................18
Seal Replacement...................................................................................................................................18
Sliding Doors...........................................................................................................................................18
Mains Lead....................................................................................................................................................18
Lead Replacement..................................................................................................................................18
SPECIFICATIONS ...........................................................................................................19
Mechanical....................................................................................................................................................19
Electrical .......................................................................................................................................................19
Compliance...................................................................................................................................................20
Safety Aspects ..........................................................................................Error! Bookmark not defined.
Performance Aspects..............................................................................................................................20
Improvements...............................................................................................................................................20
Ongoing Development.............................................................................................................................20

IN 4H 08S/12S/15S - 5 - © Future Products Group
ELECTRICAL CIRCUIT DIAGRAMS...............................................................................21
Model: IN 4H08S.....................................................................................................................................21
Model: IN 4H12S.....................................................................................................................................21
Model: IN 4H15S.....................................................................................................................................22
SPARE PARTS................................................................................................................23
Cabinet Serial Number............................................................................................................................23
Location of Glass Parts...........................................................................................................................24
MECHANICAL DRAWINGS.............................................................................................25
Dimensions...................................................................................................................................................25
IN-4H08S/12S/15S Square - Sliding front doors .....................................................................................25
IN-4H08S/12S/15S Square –Fixed front glass.......................................................................................26

Part No. 26124 Rev. G September 2018 - 6 - Inline 4000 Series Cabinets
INTRODUCTION
Welcome
HEATED CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
•Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to install, operate and
look after your inline food service cabinet so that you can receive the full
benefits that this cabinet has to offer.
•These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[email protected].
Warranty
HEATED CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet that for ONE YEAR (12 months), from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning while under correct use will be rectified.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IN 4H 08S/12S/15S - 7 - © Future Products Group
Warranty cont.
HEATED CABINETS - INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
•Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
•Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
•Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
•Breakage of glass or plastic components or the replacement of LED lighting
strips or gaskets.
•Failure to re-assemble the cabinet correctly after cleaning.
•Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 26124 Rev. G September 2018 - 8 - Inline 4000 Series Cabinets
OPERATION
Cabinet Layout
HEATED CABINETS - OPERATION
4000 Series
Cabinets
The 4000 Series cabinets are available with either fixed glass
or sliding glass front doors, and sliding glass rear doors.
The series includes Ambient, Heated and Refrigerated
models.
The cabinet lighting and temperature controls are on the back
of the cabinet.
Lighting
All cabinets are fitted with high
efficiency LED lighting strips in the
ceiling of the cabinet and below each
shelf as standard.
Controls
HEATED CABINETS - OPERATION
Switches
The control panel is located at
the top of the cabinet back.
Rocker switches control the
power supply and lights.
Heating
Controller
The cabinet will heat up when the main switch is
turned on, the temperature being regulated by the
electronic controller.
The set temperature can be changed by holding
down the left button, and pressing the up or down
key as required. A temperature of 75°C is the recommended setting to maintain
food temperature within food safety guidelines.
The display normally shows the actual cabinet temperature.
NOTE Setting a higher temperature than required will not speed up the heating
process. Set it to the desired temperature.

IN 4H 08S/12S/15S - 9 - © Future Products Group
Preparation
HEATED CABINETS - OPERATION
Shelf Location
and Ticketing
All shelves are adjustable in height and can easily be
moved up or down, to match product size.
The movement is restricted to 50mm, because of the
electric cables to the lights. For greater movement
contact the manufacturer or supplier for advice, as
electrical modifications may be required.
The front and rear edges of the shelves are profiled to
carry ticketing/labels.
Shelf
Adjustment
To move the shelf brackets, first remove the sliding doors and the shelf trays.
Using two people, one on each bracket, lift the brackets straight up firmly and
then pull the brackets forward, to disengage them from the slots in the support
posts.
Insert the brackets into their new position,
and push bracket down firmly.
The brackets may be positioned to give
two different degrees of slope to the
shelves.
Refit all shelf trays and doors.
N.B. Make sure brackets are pushed down as far as they can go. Failure
to do this may result in shelf collapse, when loaded with product.
Power Supply
Ensure that power is connected to the cabinet.
Fumes and
Odours
Before use, operate the cabinet for 4 hours to remove any fumes or odours,
which may be present. This will avoid possible tainting of food.
Continued on next page

Part No. 26124 Rev. G September 2018 - 10 - Inline 4000 Series Cabinets
Preparation cont.
HEATED CABINETS - OPERATION
Load Cabinet
Load the cabinet with pre-heated product.
The cabinet is designed to maintain the temperature of pre-heated product
above 65C.
It is not an oven, and consequently, if cold product is introduced, there could be
a considerable delay before the operating temperature rises to the normal
operating level.
WARNING:
Aluminium Foil
Do NOT place aluminium foil on the base
trays. This will disrupt the convection
circulation of air, and cause uneven heating.
Blockage of air vents may cause severe
overheating of the cabinet base.
Close all Doors
It is important to keep all cabinet doors closed. If doors are not fully closed, an
even temperature will not be maintained within the cabinet.
Turn on Lights
When ready for service, turn on the cabinet lights.
Door Opening
The cabinet is designed to maintain food at a temperature above 65C. The
heating system is designed to maintain this temperature with the doors being
opened and closed up to sixty times per hour.
If the doors are left open for an extended period the temperature will fall. Once
the doors are closed the temperature will take some time to rise to the normal
operating level. The longer the doors are open the longer the time to restore
normal operating temperature.

IN 4H 08S/12S/15S - 11 - © Future Products Group
TROUBLE SHOOTING
FAULT
POSSIBLE CAUSE
REMEDY
Doors are not sliding smoothly
Door not in track
Install door correctly in track
Debris in track
Clean door tracks (see cleaning)
Lack of lubricant
Apply food grade lubricant to
door track
Cabinet does not operate/start
The mains isolating switch on
the wall, circuit breaker or
fuses are off at the power
board
Turn isolating switch circuit
breaker or fuses on
The thermostat is in the OFF
position
Turn control knob to desired
temperature
Internal fuse blown
Have wiring checked and
replace fuse (5A Slow Blow)
Cabinet does not reach
temperature
One or more doors is open
Close doors and re-test
temperature after thirty
minutes
Thermostat setting disturbed
Re-set thermostat and re-test
after thirty minutes
Thermostat is faulty
Have thermostat replaced
An element is blown
Have the element replaced
Cabinet lights not working
The light switch is OFF
Turn light switch ON
A failed LED power supply
Replace the power supply
An LED strip has failed
Replace the LED assembly
Internal fuse blown
Have wiring checked and
replace fuse (5A Slow Blow)
Aluminium parts corroded
Caustic detergent damage
Order replacement parts
Service
Personnel Only
The table entries in italics indicate actions to be taken only by qualified Service
Personnel.

Part No. 26124 Rev. G September 2018 - 12 - Inline 4000 Series Cabinets
CLEANING
Cautions
HEATED CABINETS - CLEANING
Power
ALWAYS TURN THE POWER SUPPLY OFF BEFORE CLEANING.
Water
THIS UNIT IS NOT WATERPROOF. DO NOT USE A WATER JET SPRAY TO
CLEAN THE INTERIOR OR EXTERIOR OF THIS CABINET.
Exterior
HEATED CABINETS - CLEANING
Metal Surfaces
Stainless steel or aluminium surfaces should be cleaned with hot soapy water or
a good quality metal cleaning compound. DO NOT clean surfaces with abrasive
pads or cleaners (e.g. Scotchbrite pads or Jif), as paint, stainless steel and
aluminium surfaces will be damaged.
Glass
All glass should be cleaned using a good quality glass cleaner and a clean
cloth.
DO NOT use abrasive pads or cleaners, because they will damage the surface
of the glass.
Sliding Doors
Sliding glass doors are located by
plastic guides at the top and bottom.
The doors can be removed for
cleaning by sliding the door to central
position, placing hands either side of
the door, lifting it up and then
swinging it out at the bottom.
When replacing doors, make sure
that they are located in the correct
slots, top and bottom. The left door
should be in the inner slots, and the
right door in the outer slots.
Sliding door tracks should be
vacuumed out regularly to keep
doors sliding freely.
Continued on next page

IN 4H 08S/12S/15S - 13 - © Future Products Group
Interior
HEATED CABINETS - CLEANING
Cabinet Well
To clean the hot
cabinet well, first
lift out the deck
trays and dividers
and then sweep
out or vacuum
away loose debris.
This cabinet is a dry well unit, so the well is not waterproof. Do NOT pour water
into the well as it will leak out and damage insulation and electrical wiring.
Trays, Shelves
& Air Grills
Stainless steel trays, shelves, grills etc. should be cleaned with hot soapy water.
Do not use abrasive pads or cleaners (e.g. Scotchbrite pads or Jif), as these
may damage surfaces.
Warning: Dishwasher detergents will damage any anodised aluminium parts.
Routines
HEATED CABINETS - CLEANING
Schedules
To maintain optimum performance, cleaning schedules must be regular and
thorough.
Inspection
As part of the cleaning routine, the controls, mechanical parts and electrical
wiring should be inspected for damage, deterioration or need of adjustment.
Correction
If any small faults are found, have them attended to promptly by a competent
serviceman. Don’t wait until they cause a complete breakdown.

Part No. 26124 Rev. G September 2018 - 14 - Inline 4000 Series Cabinets
INSTALLATION
Regulations
HEATED CABINETS - INSTALLATION
Compliance
with Local
Requirements
It is very important that your inline food cabinet is installed correctly and that the
operation is correct before use. Installation must comply with local electrical,
health & safety and hygiene requirements.
Setting Up
HEATED CABINETS - INSTALLATION
Unpacking
Unpack and check unit for damage and report any damage to the carrier and
supplier. Report any deficiencies to your supplier.
The cabinet is supplied fully assembled, but the shelf trays are packed
separately.
Site
Preparation
Ensure the cabinet location and any bench cut outs are made to the precise
measurements shown in the Mechanical Drawings. Position the cabinet in its
allocated working position. Use a spirit level to ensure the cabinet is level from
side to side and front to back. (If this is not carried out, uneven temperature
distribution could occur).
Cabinet
Preparation
Remove all tapes, ties and packers,
used to prevent movement during
transit.
Lift out the deck trays, grills and divider
bars, to gain access to the cabinet well.
Check that all plastic film protection has
been removed from surfaces; otherwise
it will melt when the cabinet heats up.
Re-assemble the trays and shelves.
Shelf Trays
Remove the shelf trays from their packing, peel off the protective plastic coating
and assemble them on the support members.
Continued on next page

IN 4H 08S/12S/15S - 15 - © Future Products Group
Setting Up cont.
HEATED CABINETS - INSTALLATION
Grounding
WARNING: THIS APPLIANCE MUST BE GROUNDED TO EARTH
The grounding lead, in the mains cable, must always be
connected to ground.
Terminals are also provided, to allow the cabinet to be
bonded to a surge grounding conductor or to adjacent
equipment.
Power Supply
Before connecting to the power supply, check that the local supply is correct to
that shown on the rating plate, located on the rear of the cabinet.
Isolation
If the cabinet is not connected by a plug and socket, but is hard wired to the
mains supply, a means of isolation must be provided.
If a plug and socket are used, they should still be accessible after the cabinet is
installed.
Location
HEATED CABINETS - INSTALLATION
Ventilation
The heated cabinet is designed to meet the HACCP specification with free room
air circulation.
Access
Access to the back of the cabinet is required for loading, cleaning, re-positioning
of shelves and operation of the control panel.
Fumes and
Odours
Before use, operate the cabinet for 4 hours at 90°C, to remove any fumes or
odours, which may be present. Open the doors periodically during this period,
to allow a change of air. This will avoid possible tainting of food.

Part No. 26124 Rev. G September 2018 - 16 - Inline 4000 Series Cabinets
SERVICING
Control Gear
HEATED CABINETS - SERVICING
Location
The electrical
control gear is
located in the top
of the cabinet.
Remove the top
plate to access
the switches, LED power supplies, electronic temperature controller and fuse.
Lighting
HEATED CABINETS - SERVICING
Caution
Do not service lights without isolating the cabinet from the mains supply.
Test Lighting
Components
Before replacing an LED strip, check that the power supply is working.
If there is no dc voltage at the output, the power supply should be replaced.
If there is a dc output, the LED strip must be replaced.
Access to LED
Strips
The LED strips are protected with
plastic covers. These clip into grooves
in the aluminium extrusion.
Remove the plastic cover to access the
LED strip.
The top light assembly is similar to the
shelf lights, but the correct replacement
unit must be used.
LED Strip
Replacement
Individual LED modules cannot be
replaced. A complete light unit must be
used.
Connection is made with a plug and
socket. Disconnect the supply lead from
the faulty unit, and reconnect it to the
replacement unit.
Replace the plastic cover.

IN 4H 08S/12S/15S - 17 - © Future Products Group
Heating
HEATED CABINETS - SERVICING
Caution
DO NOT attempt to replace heating elements without isolating the cabinet
at the supply switch or by unplugging it from the mains supply.
Element
Replacement
CAUTION:
This must only
be carried out by
a qualified
service person.
Remove all base trays and dividers from
inside the cabinet, to reveal the heating
elements.
To access the element terminals,
remove the screws securing the element
to the rear bulkhead. Unclip the element
from its support brackets and withdraw it
to reveal the connections.
Disconnect the old element, connect the replacement, taking care to replace
and refit any insulation material. Position the new element against the
bulkhead, clip it into the support brackets and replace the two fixing screws.
Test
Turn the power on and test the heater operation. If normal operation cannot be
restored, by replacing the element, other circuit elements will have to be
checked, see Fault Finding.
Caution
Do not run the cabinet heaters for extended periods, without the base
trays and divider bars in position. Directly radiated heat may otherwise
damage the lower light fittings.
Re-assemble
If the heater is now working, re-assemble the base trays and dividers inside the
cabinet.

Part No. 26124 Rev. G September 2018 - 18 - Inline 4000 Series Cabinets
Door Seals
HEATED CABINETS - SERVICING
Seal
Replacement
The doors should be removed to allow the old seals to be removed and the new
ones fitted. See the Cleaning section for details.
Sliding Doors
Each sliding door has a seal between the door and the cabinet end panel. The
seal slides into a groove in the door extrusion, and can be withdrawn and
replaced, if damaged.
A centre seal is fitted
between the inner and
outer doors. The Qlon
seal is located in a slot
in the aluminium
extrusion, and can be
replaced if damaged.
Mains Lead
HEATED CABINETS - SERVICING
Lead
Replacement
If damaged, the mains lead must ONLY be replaced by a qualified service
person.

IN 4H 08S/12S/15S - 19 - © Future Products Group
SPECIFICATIONS
Mechanical
HEATED CABINETS - SPECIFICATIONS
CABINET MODEL
IN 4H08S
IN 4H12S
IN 4H15S
Height
1405 mm
1405 mm
1405 mm
Width
803 mm
1203 mm
1503 mm
Depth (curved / square)
774 / 778 mm
774 / 778 mm
774 / 778 mm
Weight (curved / square)
107 / 135 kg
140 / 170 kg
170 / 206 kg
Cabinet Well Material
Stainless steel
Stainless steel
Stainless steel
Cabinet Colour
Grey and natural anodised
aluminium.
Grey and natural anodised
aluminium.
Grey and natural anodised
aluminium.
Top Lighting
Standard
Standard
Standard
Shelf Lighting
Standard
Standard
Standard
Glass Type (front/back)
Single glazed
Single glazed
Single glazed
Glass Type (ends)
Double glazed
Double glazed
Double glazed
Front Doors
Sliding or Fixed options
Sliding or Fixed options
Sliding or Fixed options
Number of Shelves
Three plus base
Three plus base
Three plus base
Shelf Display Area
(curved / square)
0.8 m2/ 1.0 m2
plus base 0.4 m2
1.2 m2/ 1.5 m2
plus base 0.6 m2
1.6 m2/ 2.0 m2
plus base 0.8 m2
Climatic Class & IP
Cabinets are tested under Climate Class 2 conditions and have IP 20 ratings
Electrical
HEATED CABINETS - SPECIFICATIONS
CABINET MODEL
IN 4H08S
IN 4H12S
IN 4H15S
Voltage
220 - 240 V 50 Hz 1
220 - 240 V 50 Hz 1
220 - 240 V 50 Hz 1
Power
1.5 kW
1.6 kW
3.1 kW
Current
6.6 A
7.1 A
13.3 A
Connection
3 pin plug, 10 A lead
3 pin plug, 10 A lead
3 pin plug, 15 A lead
HACCP Temp. Range
65- 80C
65- 80C
65- 80C
Max. Temp. Range
30- 90C
30- 90C
30- 90C
Lighting
4 x LED strips
4 x LED strips
4 x LED strips

Part No. 26124 Rev. G September 2018 - 20 - Inline 4000 Series Cabinets
Compliance
HEATED CABINETS - SPECIFICATIONS
Standards
FPG heated food display cabinets are designed to meet and exceed:
•International safety standards for electrical heated appliances: IEC 60335-1,
IEC 60335-2-49, IEC 60335-2-50 and the equivalent country-specific
standards including AS/NZS and BS EN.
•International standards for electromagnetic compatibility/emissions: CISPR
14-1, and the equivalent county-specific standards including AS/NZS CISPR
and BS EN 55014-1.
•Essential safety requirements: AS/NZS 3820 and AS/NZS 4417
Please contact FPG to discuss your requirements for meeting country-specific
standards.
Operational
Safety
This appliance is not intended for use by young children or infirm persons,
unless they have been adequately supervised by a responsible person, to
ensure that they can use the appliance safely.
Young children should be supervised, to ensure that they do not play with the
appliance.
Performance
Aspects
The cabinet is HACCP compliant, with the following performance:
Cabinet Operating Temperature
Test Conditions
>65°C
22°C Ambient with 65% RH
Improvements
HEATED CABINETS - SPECIFICATIONS
Ongoing
Development
FPG reserves the right to change specifications and construction, as part of
ongoing product improvement.