FPG INLINE 4000C Series User manual

Refrigerated Cabinets
Curved Format

Part No. 26120 Rev. G August 2018 - 2 - Inline 4000 Series Cabinets
Copyright © August 2018 Future Products Group Limited.
All rights reserved.
No part of this publication may be reproduced, stored in a retrieval
system, or transmitted in any form or by any means, electronic,
mechanical, photocopying, recording or otherwise, without the prior
written permission of Future Products Group Ltd.

IN 4C 08/12/15/18 - 3 - © Future Products Group
Table of Contents
INTRODUCTION .................................................................................................................6
Welcome........................................................................................................................................................... 6
Future Products Group (FPG).................................................................................................................... 6
Guidance and Help..................................................................................................................................... 6
Warranty ........................................................................................................................................................... 6
Warranty Period.......................................................................................................................................... 6
Liability Exceptions..................................................................................................................................... 7
Specific Exclusions..................................................................................................................................... 7
Assessment................................................................................................................................................ 7
Time Limit................................................................................................................................................... 7
Caution ....................................................................................................................................................... 7
OPERATION .......................................................................................................................8
Cabinet Layout................................................................................................................................................. 8
4000 Series Cabinets................................................................................................................................. 8
Lighting....................................................................................................................................................... 8
Condenser Units......................................................................................................................................... 8
Controls............................................................................................................................................................ 9
Control Panel.............................................................................................................................................. 9
Power and Refrigeration............................................................................................................................. 9
Lights.......................................................................................................................................................... 9
Temperature Controller .............................................................................................................................. 9
Temperature Controller Adjustment........................................................................................................... 9
Preparation..................................................................................................................................................... 10
Shelf Location and Ticketing.................................................................................................................... 10
Shelf Adjustment ...................................................................................................................................... 10
Power Supply and Fans ........................................................................................................................... 10
Turn on Refrigeration................................................................................................................................ 10
Fumes and Odours................................................................................................................................... 10
Defrost Cycle............................................................................................................................................ 11
Load Cabinet............................................................................................................................................ 11
Loading Restrictions................................................................................................................................. 11
Close all Doors......................................................................................................................................... 11
Turn on Lights........................................................................................................................................... 11
Routines ......................................................................................................................................................... 12
After Hours ............................................................................................................................................... 12
Cleaning ................................................................................................................................................... 12
De-frost Cycle........................................................................................................................................... 12
Door Opening........................................................................................................................................... 12
TROUBLE SHOOTING .....................................................................................................13
CLEANING........................................................................................................................14
Cautions ......................................................................................................................................................... 14
Power ....................................................................................................................................................... 14
Water........................................................................................................................................................ 14

Part No. 26120 Rev. G August 2018 - 4 - Inline 4000 Series Cabinets
Exterior ........................................................................................................................................................... 14
Metal Surfaces.......................................................................................................................................... 14
Glass ........................................................................................................................................................ 14
Sliding Doors............................................................................................................................................ 14
Louvers..................................................................................................................................................... 15
Interior............................................................................................................................................................. 15
Access to the Cabinet Base Cavity.......................................................................................................... 15
Cleaning the Base Cavity......................................................................................................................... 16
Cooling Fins.............................................................................................................................................. 16
Temperature Probes................................................................................................................................. 16
Condensate Container ............................................................................................................................. 16
Trays, Shelves & Air Grills........................................................................................................................ 16
Re-assembly............................................................................................................................................. 16
Routines ......................................................................................................................................................... 17
Schedules................................................................................................................................................. 17
Warning.................................................................................................................................................... 17
Condenser Radiator ................................................................................................................................. 17
Condensate.............................................................................................................................................. 17
Inspection ................................................................................................................................................. 17
Fault Correction........................................................................................................................................ 17
INSTALLATION ................................................................................................................18
Regulations .................................................................................................................................................... 18
Compliance with Local Requirements...................................................................................................... 18
Setting Up....................................................................................................................................................... 18
Unpacking................................................................................................................................................. 18
Site Preparation........................................................................................................................................ 18
Cabinet Preparation.................................................................................................................................. 18
Shelf Trays ............................................................................................................................................... 18
Grounding................................................................................................................................................. 19
Power Supply ........................................................................................................................................... 19
Isolation .................................................................................................................................................... 19
Location.......................................................................................................................................................... 19
Ventilation................................................................................................................................................. 19
Access...................................................................................................................................................... 19
Livery .............................................................................................................................................................. 20
Custom Inserts ......................................................................................................................................... 20
SERVICING.......................................................................................................................21
Control Gear................................................................................................................................................... 21
Location.................................................................................................................................................... 21
Lighting........................................................................................................................................................... 21
Caution ..................................................................................................................................................... 21
Test Lighting Components ....................................................................................................................... 21
Access to LED Strips................................................................................................................................ 21
LED Strip Replacement............................................................................................................................ 21

IN 4C 08/12/15/18 - 5 - © Future Products Group
Refrigeration .................................................................................................................................................. 22
Caution ..................................................................................................................................................... 22
Access to Condenser Unit etc.................................................................................................................. 22
Condenser Radiator ................................................................................................................................. 22
Ventilation Panels..................................................................................................................................... 22
Cabinet Air Circulation Fan ...................................................................................................................... 22
Temperature Regulator XR40CX ............................................................................................................. 23
FPG Settings............................................................................................................................................ 27
Dixell Default Settings .............................................................................................................................. 27
XR40CX Hot Key..................................................................................................................................... 28
XR40CX Alarm Signals ............................................................................................................................ 29
XR40CX Connections .............................................................................................................................. 29
Door Seals...................................................................................................................................................... 30
Seal Replacement.................................................................................................................................... 30
Sliding Doors............................................................................................................................................ 30
Mains Lead ..................................................................................................................................................... 30
Lead Replacement ................................................................................................................................... 30
Improvements ................................................................................................................................................ 30
Ongoing Development.............................................................................................................................. 30
SPECIFICATIONS.............................................................................................................31
Mechanical ..................................................................................................................................................... 31
Electrical......................................................................................................................................................... 31
Controller Settings ........................................................................................................................................ 32
Dixell XR40CX Settings............................................................................................................................ 32
Compliance .................................................................................................................................................... 33
Safety Aspects.......................................................................................................................................... 33
Operational Safety.................................................................................................................................... 33
Performance Aspects............................................................................................................................... 33
Equipment Disposal ...................................................................................................................................... 33
Specialist Disposal ................................................................................................................................... 33
Hazardous Substances ............................................................................................................................ 33
ELECTRICAL CIRCUIT DIAGRAMS................................................................................34
Model: IN 4C08......................................................................................................................................... 34
Model: IN 4C12......................................................................................................................................... 34
Model: IN 4C15......................................................................................................................................... 35
Model: IN 4C18......................................................................................................................................... 35
SPARE PARTS .................................................................................................................36
Cabinet Serial Number............................................................................................................................. 36
Location of Glass Parts ............................................................................................................................ 37
MECHANICAL DRAWINGS..............................................................................................38
Dimensions .................................................................................................................................................... 38
IN-4C08/12/15/18..................................................................................................................................... 38
Cabinet Variants....................................................................................................................................... 39
Livery........................................................................................................................................................ 39

Part No. 26120 Rev. G August 2018 - 6 - Inline 4000 Series Cabinets
INTRODUCTION
Welcome
REFRIGERATED CABINETS - INTRODUCTION
Future
Products
Group (FPG)
Welcome to the world of FPG! Our products are designed and engineered to
give you the optimal performance that you deserve with innovative visual
merchandising appeal.
We are confident that you will be delighted with your state of the art inline food
service cabinet, and that it will become a valued appliance in your store.
Guidance and
Help
Any new appliance can seem very complex and confusing at first glance. To
ensure you receive the utmost benefit from your new inline cabinet, there are
two things you can do.
•Before operating the cabinet, please read the instruction book carefully and
follow its recommendations. The time taken will be well spent. These
instructions both general and technical tell you how to install, operate and
look after your inline food service cabinet so that you can receive the full
benefits that this cabinet has to offer.
•These instructions cannot, however, cover all eventualities. If you are
unsure of any aspect of the installation, instructions or performance of your
cabinet, contact your dealer promptly or contact us via email to
[e-mail].
Warranty
REFRIGERATED CABINETS - INTRODUCTION
Warranty
Period
Future Products Group Limited warrants, to the original purchaser of an FPG
manufactured food service cabinet that for ONE YEAR (12 months), from the
date of purchase, any defect in workmanship or material resulting in the product
malfunctioning while under correct use will be rectified.
The warranty is extended to THREE YEARS (36 months), for refrigeration
condenser units. Conditions apply, see Liability Exceptions.
Liability under this warranty is limited to replacing or repairing a part, without
charge.
Continued on next page

IN 4C 08/12/15/18 - 7 - © Future Products Group
Warranty cont.
REFRIGERATED CABINETS - INTRODUCTION
Liability
Exceptions
Liability under this warranty does not include:
•Any loss, or damage or expenses directly or indirectly arising from use or
inability to use the product or from any other cause.
•Any part of the cabinet which has been subject to misuse, neglect,
alteration, incorrect installation, accident, or damage caused by
transportation, use of abrasive or caustic chemicals, flooding, fire or acts of
God.
•Damage, resulting from failure to have the cabinet regularly serviced every
three months by a refrigeration engineer. NB: You will be required to
provide copies of service records in the event of compressor failure.
•Any damage or malfunction resulting from the use of non-FPG supplied
spare parts.
Specific
Exclusions
The following are specifically excluded from warranty:
•Breakage of glass or plastic components or the replacement of LED lighting
strips or gaskets.
•Maladjustment of the electronic refrigeration controller, by an unqualified
person.
•Routine compressor / radiator cleaning.
•Failure to re-assemble the cabinet correctly after cleaning.
•Fair wear and tear.
Assessment
The liability under this warranty is dependent on an assessment by FPG, to
determine the defect in workmanship or materials.
Time Limit
FPG does not guarantee that any service to be performed under this warranty
will be carried out within any particular time limit.
Caution
No warranty claim will be accepted unless authorised by FPG prior to
commencement of service.

Part No. 26120 Rev. G August 2018 - 8 - Inline 4000 Series Cabinets
OPERATION
Cabinet Layout
REFRIGERATED CABINETS - OPERATION
4000 Series
Cabinets
The 4000 Series cabinets are available with
either fixed glass or sliding glass front doors,
and sliding glass rear doors.
The series includes Ambient, Heated and
Refrigerated models.
The refrigerated cabinets have integral
refrigeration condenser units. Condensate is
piped to a removable container.
The cabinet lighting and temperature controls
are on the back of the cabinet.
Lighting
All cabinets are fitted with high efficiency
LED lighting strips in the ceiling of the
cabinet and below each shelf as standard.
Condenser
Units
Depending on size, the cabinet
may have either one or two
condenser units.
Adequate ventilation is required in
the vicinity of the louvered panels.
Articles which could restrict air
flow must NOT be placed in the
cabinet base cavity.

IN 4C 08/12/15/18 - 9 - © Future Products Group
Controls
REFRIGERATED CABINETS - OPERATION
Control Panel
The
The controls are mounted on the back of the cabinet.
There is a power switch, a light switch and a refrigeration control panel.
Power and
Refrigeration
To turn the power and refrigeration on, rotate
the switch, with the ON/OFF symbol. The
refrigeration will be ON by default, see below.
Lights
To turn the lights on, rotate the switch, with
the LIGHT symbol.
Temperature
Controller
The controller regulates the cabinet
temperature and controls the automatic defrost
cycles.
The display indicates the cabinet air
temperature.
Temperature
Controller
Adjustment
Caution:
This controller
should only be
adjusted by a
qualified service
technician.
The controller is set up during manufacture of the cabinet, and should not
require further adjustment.
The indicated temperature is sensed by a probe in the return air, entering the
cooling coil. This is used to control the refrigeration condenser operation, and
will be marginally higher than the internal cabinet temperature.
Incorrect adjustment can cause the fins to ice up, resulting in reduced airflow
and poor performance.
The temperature of the condenser is also monitored, to protect the compressor
from damage resulting from blocked radiators etc.
The controller also governs the de-frost cycles, and incorrect adjustment can
again lead to poor temperature control or possible overflow of condensate.
If you think an adjustment may be needed, call the service technician.

Part No. 26120 Rev. G August 2018 - 10 - Inline 4000 Series Cabinets
Preparation
REFRIGERATED CABINETS - OPERATION
Shelf Location
and Ticketing
All shelves are adjustable in height and can easily be
moved up or down, to match product size.
The movement is restricted to 50mm, because of the
electric cables to the lights. For greater movement
contact the manufacturer or supplier for advice, as
electrical modifications may be required.
The front and rear edges of the shelves are profiled to
carry ticketing/labels.
Shelf
Adjustment
To move the shelf brackets, first remove the sliding doors and the shelf trays.
Using two people, one on each bracket, lift the brackets straight up firmly and
then pull the brackets forward, to disengage them from the slots in the support
posts.
Insert the brackets into their new position,
and push bracket down firmly.
The brackets may be positioned to give
two different degrees of slope to the
shelves.
Refit all shelf trays and doors.
N.B. Make sure brackets are pushed down as far as they can go. Failure
to do this may result in shelf collapse, when loaded with product.
Power Supply
and Fans
Ensure that power is connected to the cabinet.
Note that the evaporator fan will run whenever power is connected, even though
the refrigeration switch may be off.
Turn on
Refrigeration
Turn on refrigeration switch, as shown above. The condenser will run, and the
cabinet temperature will begin to fall.
The temperature controller is pre-set to maintain the cabinet temperature to 2-
4C, and should not need adjustment.
Fumes and
Odours
Before use, operate the cabinet for 1-2 hours to remove any fumes or odours,
which may be present. This will avoid possible tainting of food.
Continued on next page