FrontLine GPB200 User manual

Instruction Manual
SAFETY GUARDRAIL BOOT BASE
GPB200
Meets or exceeds
applicable standards
Rev. Aug. 2023
USER MANUAL

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This guardrail system is meant to be installed ONLY by competent and trained
personnel in fall protection. This system serves as part of a complete passive
fall prevention system. This system has been designed to comply with OSHA 1926
and OSHA 1910.
User/Installer MUST read, understand and follow all safety information contained
in these instructions prior to the use or installation of this system. Misuse of
this system other than its original intended use or not described in this User
Instruction Manual is not approved by Frontline Fall Protection and could result
in serious injury or death.
These instructions must be provided to the installer/user of this equipment.
Retain these instructions for future reference or you can find a copy of them at
www.frontlinefall.com. For more information regarding any portion of this user
instructions manual please contact us at [e-mail]. The following
are requirements for the safe use of this system:
• Do not install this equipment until proper training, fall protection and rescue
programs are in place
• Do not use this is equipment for other uses other than its original and
designed intended use
• Do not lean or climb at any point of the guardrail system
• Do not use this product if it does not pass safety inspection or that the safety
and integrity of it is questionable
• Pregnant women or minors must not be exposed to a workplace hazard and
must not install this equipment
• All installers/users must refer to local, state or federal safety and health
regulations before using this equipment. Whichever is most stringent shall
supersede and apply
• Never alter or intentionally misuse this equipment, always inspect before
each use to ensure its compliance and safe use
• Always examine the work area and the surroundings to identify hazards that
may impact safety before commencing work
GENERAL STATEMENT AND WARNINGS

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Frontline has tested their product to comply with OSHA and/or ANSI under a
controlled environment and with certain substrates. Frontline cannot and does
not guarantee the same performance for different substrates other than the
ones mentioned in these user manuals. Frontline anchors will meet or exceed
OSHA and/or ANSI requirements, but it’s ultimately up the end user/installer/
owner of the product to ensure that their specific substrate will resist and
withstand the required loads as stated by OSHA and/or ANSI or other governing
safety entities. Please contact [e-mail] if you have any questions
regarding this subject matter.
GENERAL DISCLAIMER
Our Safety Guardrail Boot Base is made out of high strength material composed
of ABS plastic to last the duration of the job and it’s reusable helping with cost
savings so take it from one jobsite to the next jobsite. It’s easily installed and
comes with hardware included limiting down time and install time.
DESCRIPTION
This system has been designed to serve as a passive fall prevention system. This
system should be set-up anywhere where there is a leading edge or fall hazard
that is over 4’ for general industries and 6’ for the construction industry. Refer to
state and local safety regulations in case there’s a more stringent requirement,
as the most stringent will apply. Once the system has effectively been installed,
set in place and fall hazard eliminated, the use of active fall arrest systems may
not be required. Check with your employer for more details on fall protection
compliance if the area is questionable.
APPLICATION

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1926.502(b)(1) - Top edge height of top rails, or equivalent guardrail system
members, shall be 42 inches (1.1 m) plus or minus 3 inches (8 cm) above the
walking/working level. When conditions warrant, the height of the top edge may
exceed the 45-inch height, provided the guardrail system meets all other criteria
of this paragraph.
Note: When employees are using stilts, the top edge height of the top rail, or
equivalent member, shall be increased an amount equal to the height of the stilts.
1926.502(b)(2) - Midrails, screens, mesh, intermediate vertical members, or
equivalent intermediate structural members shall be installed between the top
edge of the guardrail system and the walking/working surface when there is no
wall or parapet wall at least 21 inches (53 cm) high.
1926.502(b)(2)(i) - Midrails, when used, shall be installed at a height midway
between the top edge of the guardrail system and the walking/working level.
1926.502(b)(3) - Guardrail systems shall be capable of withstanding, without
failure, a force of at least 200 pounds (890 N) applied within 2 inches (5.1 cm)
of the top edge, in any outward or downward direction, at any point along the
top edge.
1926.502(b)(4) - When the 200 pound (890 N) test load specified in paragraph
(b)(3) of this section is applied in a downward direction, the top edge of the
guardrail shall not deflect to a height less than 39 inches (1.0 m) above the
walking/working level. Guardrail system components selected and constructed
in accordance with the appendix B to subpart M of this part will be deemed to
meet this requirement.
1926.502(b)(5) - Midrails, screens, mesh, intermediate vertical members, solid
panels, and equivalent structural members shall be capable of withstanding,
without failure, a force of at least 150 pounds (666 N) applied in any downward or
outward direction at any point along the midrail or other member.
1926.502(b)(10) - When guardrail systems are used at hoisting areas, a chain,
gate or removable guardrail section shall be placed across the access opening
between guardrail sections when hoisting operations are not taking place.
Additional note and disclaimer: Other regulations may apply as described under
OSHA 1926.502, OSHA 1926.502 Appendix B, OSHA 1910.29 and other relevant
standards under OSHA or State or local specific safety programs. It is the
employer’s responsibility to ensure that their guardrail systems are erected and
built to comply with OSHA or other regulatory agencies’ minimum standards.
RELEVANT STANDARDS

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SYSTEM SPECIFICATIONS:
WEIGHT:
MATERIAL:
1.5 lbs
ABS Plastic
DIMENSIONS: 7.5” x 7.5” x 5 1/4”
INSTALLATION
Employers must ensure installers are properly trained in fall protection, have a
complete fall protection and rescue program in place prior to installation. Installers
should also be experienced and competent in building guardrails in order to properly
build and assemble our Safety Guardrail Boot Bases. Remember not to install on
gravel or metal deck surfaces. A layout plan should be done of the fall hazard exposed
area which is being covered prior to installation so that the proper lineal foot amount of
Safety Guardrail Boot Bases are accounted for. Once the Safety Guardrail Boot Bases
are onsite and ready to be installed, the following steps must be followed:
Work Area and Material:
Concrete Substrate - Ensure that the work and installation area is clear of
debris, hazardous materials and that concrete substrate is fully cured in order
to set-up the systems safely.
Wood Substrate – Wood substrate needs to be part of the building structure and
be able to withstand a minimum force of 200 lbs per boot section. Ensure that
the work and installation area is clear of debris, hazardous materials and that
all wood being used is free from debris, decay, cracking or any other any other
defect. Wood being used as part of the guardrail systems should be minimum 2x
lumber blocking construction grade. Do not use wet lumber when installing the
guardrail system.

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1. Once the proper materials and work area has been selected, assemble your
guardrail post with your first boot:
a. Cut (2) 2” x 4” to 42” in height to make your vertical support and post.
b. Place boot flat on the ground and insert both (2) 2” x 4”. Ensure you tap
until the posts are flat on the ground and flush inside the boot (Figure 1)
FIGURE 1
FIGURE 2
c. Fasten (1) 3/8” x 3” lag screw with included steel washers through boot
opening. This will secure and give your guardrail post stability with the boot.
(Figure 2)

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FIGURE 3
FIGURE 4
CONCRETE SLAB (MIN 3,000 PSI)
MIN.
THICKNESS
OF 6”
Concrete Substrate: Install your first post along the walking/working surface of
the unprotected edge:
1. Insert (5) 3/8” x 3” concrete wedge anchors (Figure 3) or 3/8” x 3” tapcon
concrete screws with washers through the openings of the boot (Figure 4)
2. Ensure that anchor is flat on the concrete surface without any obstructions.
3. Drill the four holes so the ½ concrete wedge anchors can fit snug and be
properly installed.
a. For proper concrete wedge installation refer to wedge anchor
manufacturer’s instructions.
b. Anchors must be embedded onto the concrete a minimum 2” in depth.
c. Clean the hole for any debris after drilling.
d. Insert the 5 concrete wedge anchors through the anchor openings.
e. Assemble the washer and nut onto the bolt.

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f. Install a minimum of 6” from the edge of the concrete slab or surface to
avoid cracked edges
g. Ensure that the wedge anchors or concrete screws (Tapcons) are fully
inserted and substrate can withstand the minimum required load of 200 lbs
for each section.
3. Wood Substrate: Install your first post along the walking/working surface of
the unprotected edge:
a. Insert (5) 3/8” x 3” hex head lag screws through the openings of the boot
(Figure 6)
FIGURE 6
FIGURE 5
WARNING: Concrete cannot be hollow, must be fully cured and able to withstand
the rated loads or as part of a complete personal fall arrest system which
maintains a safety factor of at least two under the supervision of a qualified
person as described by OSHA 1926.502.

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c. Ensure that the screws and substrate can withstand the minimum
required load of 200 lbs for each section
4. Once you have your first post properly installed, repeat these steps and
continue installation of the following post no more than 8’ apart to covered the
desired location (Figure 8)
8ft Max.
FIGURE 8
FIGURE 7
b. All five screws should be fully inserted into floor sheathing of a minimum
thickness of 1 1/8”. A minimum of three of the five screws should penetrate
structural floor joist/members as shown on figure 7.

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42”
21”
Top/Mid Rail and Toe Boards:
5. Install your top rail 42” (+/- 3”) and mid rail halfway between the top rail and
the floor between your two post sections with construction grade lumber with a
minimum of a 2” x 4” section. (Figure 9)
FIGURE 9
6. Insert toe boards through boot slots to protect other on lower floors and
object or debris from falling. (Figure 10)
7. Continue following ALL these steps until your area is fully covered and
protection.
FIGURE 10

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MAINTENANCE AND INSPECTION
INSPECTION AND MAINTENANCE LOG
SAFETY
GUARDRAIL
BOOT BASE:
GUARDRAIL
SYSTEM:
PASS FAIL
INSPECTION DATE: INSPECTED BY:
Inspect the for damage: Look for cracks, dents, or
deformities on boot
Inspect that all lumber/wood used are all of quality and
construction grade and minimum 2” x 4” wood members
Inspect wood is free from debris, decay, cracking or any
other any other defect
Guardrail systems are capable of withstanding, without
failure, a force of at least 200 pounds
The top edge height of top rails, or equivalent guardrail
system members, are 42 inches (107 cm), plus or minus
3 inches
Midrails are installed at a height midway between the top
edge of the guardrail system and the walking-working
surface
Inspect that concrete/wood anchors are installed
properly
Inspect that bolts and washers are in all four
perforations
Inspect for UV damage and excessive wear
Inspect hex screw is installed properly on post
Guardrails posts are no more than 8’ apart
Toe board is 3.5” height and able of withstanding 50 lbs
of force
Guardrail system meets all other requirements are
outlined by OSHA 1910 and 1926
Inspect for other deformities
Guardrails and Safety Guardrail Boot Base’s should be inspected every time
before use and when required. Maintenance on the system should be performed
on a common basis for any defects or wear and tear that may compromise
the system. Any maintenance or repairs that compromises the safety of the
guardrail system should be decommissioned and a new system should be set-
up and installed. Guardrail system should be rigid, stable and should be able
to withstand the required forces as described by OSHA. Below are some of the
items that should be inspected on the product and system guardrail overall,
but do refer to local and state requirements as there may be more stringent
requirements:

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INSPECTION DATE:
MODEL NUMBER:
INSPECTED BY:
DATE OF FIRST USE:
Corrective Action/Maintenance:
Corrective Action/Maintenance:
Corrective Action/Maintenance:
Corrective Action/Maintenance:
Corrective Action/Maintenance:
Corrective Action/Maintenance:
Corrective Action/Maintenance:
Corrective Action/Maintenance:
Corrective Action/Maintenance:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Approved by:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Date:
Any items that don’t pass safety inspection then those items or system should
be immediately repaired or removed from service and reported to a competent
person so all that safety precautions are met to safely replace/rebuild the
system.
Disclaimer: Frontline takes no responsibility on how to set-up a complete,
maintenance or inspect a guardrail system. Frontline’s responsibility lies on the
product so please do refer to all local, state and federal requirements on how to
properly set-up a guardrail system.

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LABELS

Frontline Fall Protection Inc.
www.frontlinefall.com
[e-mail]
©2023 Frontline