Fuji Electric FRN0025C2S-2U User manual

Instruction Manual
Supplement for FRN-C2S-2U/4U (7.5 to 20 HP)
Compact Inverter
Three-phase 200 V series: FRN0025 to 0060C2S-2U
Three-phase 400 V series: FRN0013 to 0030C2S-4U
Thank you for purchasing our FRENIC-Mini series of inverters.
• This manual is a supplement to the FRENIC-Mini Instruction Manual (INR-SI47-1729-E,
INR-SI47-1745-E). It describes the FRENIC-C2S (Inverter types FRN0025 to 0060C2S-2U
and FRN0013 to 0030C2S-4U). For other descriptions, refer to the original manual.
• Improper handling might result in incorrect operation, a short life, or even a failure of this
product as well as the motor.
• Deliver this manual to the end user of this product. Keep this manual in a safe place until this
product is discarded..
Fuji Electric Co., Ltd. INR-SI47-1833-E
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Chapter 2 MOUNTING AND WIRING OF THE INVERTER
2.3.2 Terminal arrangement and screw specifications
(1) Arrangement of the main circuit terminals
Table 2.3 Main Circuit Terminals
Power
supply
voltage
Nominal ap-
plied motor
(HP) Inverter type Terminal
screw size
Tightening
torque
(lb-in) Refer to:
7.5 FRN0025C2S-2U
10 FRN0033C2S-2U M5 26.6 Figure E
15 FRN0047C2S-2U
Three-
phase
200 V 20 FRN0060C2S-2U M6 51.3
Figure
F
7.5 FRN0013C2S-4U
10 FRN0018C2S-4U M5 26.6 Figure E
15 FRN0024C2S-4U
Three-
phase
400 V 20 FRN0030C2S-4U M6 51.3 Figure F
Figure E Figure F
2.3.3 Recommended wire sizes
Table 2.6 lists the recommended wire sizes. The recommended wire sizes for the main circuit ter-
minals for an ambient temperature of 50 C are indicated for two types of wire: HIV single wire (for the
maximum allowable temperature 75°C) (before aslash (/)) and IV single wire (for 60°C) (after a slash
(/))
Table 2.6 Recommended Wire Sizes
Recommended wire size (AWG) *1
Main circuit
Main circuit power input
[L1/R, L2/S, L3/T]
[L1/L, L2/N]
Grounding [ G]
Power supply voltage
Nomi-
nal
applied
motor
(HP)
Inverter type
w/ DCR *2 w/o DCR
Inverter
output
[U, V, W]
DCR
[P1, P (+)]
Braking
resistor
[P (+), DB]
Control
circuit
7.5 FRN0025C2S-2U 14/10 12/ 8 12/10 12/10
10 FRN0033C2S-2U 12/ 8 10/ 6 12 /8 10/ 6
15 FRN0047C2S-2U 10/ 6 6/ 4 8/ 6 8/ 4
Three-phase
200 V
20 FRN0060C2S-2U 6/ 4 4/ 2 6/ 4 6/ 2
14/14 20
16
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Table 2.6 Recommended Wire Sizes (Continued)
Recommended wire size (AWG) *1
Main circuit
Main circuit power input
[L1/R, L2/S, L3/T]
[L1/L, L2/N]
Grounding [ G]
Power supply voltage
Nomi-
nal
applied
motor
(HP)
Inverter type
w/ DCR w/o DCR *2
Inverter
output
[U, V, W]
DCR
[P1, P (+)]
Braking
resistor
[P (+), DB]
Control
circuit
7.5 FRN0013C2S-4U 14/12
(13) 14/14 (13) 14/14 (13)
10 FRN0018C2S-4U
14/14
(13) 14/10
(11) 14/12 (13) 14/12 (13)
15 FRN0024C2S-4U 14/10
(11) 12 /8 (9) 14/10 (11) 12/10 (11)
Three-phase
400 V
20 FRN0030C2S-4U 12 /8
(9) 10/ 6 (7) 12/ 8 (9) 10 /6 (9)
14/14
(13)
20
16
DCR: DC reactor
*1 Use crimp terminals covered with an insulated sheath or insulating tube. Recommended wire sizes are
for HIV/IV (PVC in the EU).
*2 Wire sizes are calculated on the basis of input RMS current under the condition that the power supply
capacity and impedance are 500 kVA and 5%, respectively.
*3 Insert the DC reactor (DCR) in either of the primary power input lines. Refer to Chapter 10 for more
details.
2.3.5 Wiring for main circuit terminals and grounding terminals
Inverter output terminals, U, V, W and grounding terminal ( G)
1) Connect the three wires of the three-phase motor to terminals U, V, and W, aligning phases each other.
2) Connect the grounding wire of terminals U, V, and W to the grounding terminal ( G).
3) If the cable from the inverter to the motor is very long, a high-frequency current may be generated by stray
capacitance between the cables and result in an overcurrent trip of the inverter, an increase in leakage
current, or a reduction in current indication precision.
When a motor is driven by a PWM-type inverter, the motor terminals may be subject to surge voltage gen-
erated by inverter element switching. If the motor cable (with 460 V series motors, in particular) is particularly
long, surge voltage will deteriorate motor insulation. To prevent this, use the following guidelines:
Inverters of 7.5 HP or above
Motor Insulation Level 1000 V 1300 V 1600 V
460 VAC Input Voltage 66 ft (20 m) 328 ft (100 m) 1312 ft (400 m)*
230 VAC Input Voltage 1312 ft (400 m)* 1312 ft (400 m)* 1312 ft (400 m)*
Inverters of 5 HP or below
Motor Insulation Level 1000 V 1300 V 1600 V
460 VAC Input Voltage 66 ft (20 m) 165 ft (50 m) 165 ft (50 m)*
230 VAC Input Voltage 328 ft (400 m)* 328 ft (100 m)* 328 ft (100 m)*
* For this case the cable length is determined by secondary effects and not voltage spiking.
When a motor protective thermal O/L relay is inserted between the inverter and the motor, the
thermal O/L relay may malfunction (particularly in the 460 V series), even when the cable
length is 165 ft (50 m) or less. To correct, insert a filter or reduce the carrier frequency. (Use
function code F26 (Motor sound).)
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Chapter 5 FUNCTION CODES
5.1 Function Code Tables
TableA Fuji Standard Motor Parameters
Fuji's standard
torque
boost (%)
Nominal rated
current of
Fuji standard
motor (A)
Nominal rated
capacity of
Fuji standard
motor (kW)
Restart Mode
after Momentary
Power Failure
(s)
Function codes
F11/A07/
E34/E37
Power
supply
voltage
Applicable
motor rat-
ing
(HP)
Inverter type
Function code
F09/A05 Shipping destina-
tion (version)
Function code
P02/A16
Function
code
H13
7.5 FRN0025C2S-2U 4.9 20.06 5.50 0.5
10 FRN0033C2S-2U 4.4 25.72 7.50 0.5
15 FRN0047C2S-2U 3.5 37.21 11.00 1.0
Three-
phase
200 V 20 FRN0060C2S-2U 2.8 48.50 15.00 1.0
7.5 FRN0013C2S-4U 4.9 10.24 5.50 0.5
10 FRN0018C2S-4U 4.4 12.86 7.50 0.5
15 FRN0024C2S-4U 3.5 18.60 11.00 1.0
Three-
phase
400 V 20 FRN0030C2S-4U 2.8 24.25 15.00 1.0
The following function code , in the ROM version 0800 or later, the data setting range and the
factory default is change.
Code Name Data setting range Default setting Refer
to
page:
F44 Current Limiter (Level) 20 to 180 : 3.7kW or below
20 to 200 : 5.5kW or above
(The data is interpreted as the rated output cur-
rent of the inverter for 100%.)
3.7kW or below : 160
5.5kW or above : 180 5-42
H27 Thermistor for Motor
(Level) 0.00 to 5.00 1.6
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5.2 Details of Function Codes
F50, F51
Electronic Thermal Overload Protection for Braking Resistor
(Discharging capability and Allowable average loss)
External Braking Resistors
Standard models
Braking resistor Continuous braking
(100% braking torque) Intermittent braking (Period: 100 s or less)
Power
supply
voltage Inverter type Type Qty.
Resistance
() Discharging
capability
(kWs)
Braking
time
(s)
Allowable
average loss
(kW)
Duty
(%ED)
FRN0025C2S-2U DB5.5-2 20 55 20 0.138
FRN0033C2S-2U DB7.5-2 15 37 0.188
FRN0047C2S-2U DB11-2 10 55 0.275
Three-
phase
200 V FRN0060C2S-2U DB15-2
1
8.6 75 10 0.375
5
FRN0013C2S-4U DB5.5-4 80 55 20 0.138
FRN0018C2S-4U DB7.5-4 60 38 0.188
FRN0024C2S-4U DB11-4 40 55 0.275
Three-
phase
400 V FRN0030C2S-4U DB15-4
1
34.4 75 10 0.375
5
10%ED
Braking resistor Continuous braking
(100% braking torque) Intermittent braking (Period: 100 s or less)
Power
supply
voltage Inverter type Type Qty.
Resistance
() Discharging
capability
(kWs)
Braking
time
(s)
Allowable
average loss
(kW)
Duty
(%ED)
FRN0025C2S-2U DB5.5-2C 20 55 20 0.275
FRN0033C2S-2U DB7.5-2C 15 37 0.375
FRN0047C2S-2U DB11-2C 10 55 0.55
Three-
phase
200 V FRN0060C2S-2U DB15-2C
1
8.6 75 10 0.75
10
FRN0013C2S-4U DB5.5-4C 80 55 20 0.275
FRN0018C2S-4U DB7.5-4C 60 38 0.375
FRN0024C2S-4U DB11-4C 40 55 0.55
Three-
phase
400 V FRN0030C2S-4U DB15-4C
1
34.4 75 10 0.75
10
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Chapter 8 SPECIFICATIONS
8.1 Standard Models
8.1.1 Three-phase 200 V class series
Item Specifications
Type (FRN_ _ _ _ C2S-2U) 0025 0033 0047 0060
Applicable motor rating (HP) *1 7.5 10 15 20
Rated capacity (kVA) *2 9.5 12 17 22
Rated voltage (V) *3 Three-phase, 200 to 240 V (with AVR function)
Rated current (A) 25
(23.5) *10 33.0 (31.0) *10 47.0 (44.0) *10 60.0 (57.0) *10
Overload capability 150% of rated output current for 1 min or 200% of rated output
current for 0.5 min
Output Ratings
Rated frequency (Hz) 50 60 Hz
Phases, voltage, fre-
quency Three-phase, 200 to 240 V, 50/60 Hz
Voltage and frequency
variations Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *5, Frequency: +5 to -5%
(w/ DCR) 21.1 28.8 42.2 57.6
Rated cur-
rent (A) *6 (w/o DCR) 31.5 42.7 60.7 80.0
Input Ratings
Required power supply
capacity (kVA) *7 7.4 10 15 20
Torque (%) *8 20
DC braking Braking starting frequency*9: 0.0 to 60.0 Hz,
Braking time: 0.0 to 30.0 s, Braking level: 0 to 100%
Braking
Braking transistor Built-in
Applicable safety standards UL508C, IEC 61800-5-1: 2007 (under application)
Enclosure IP20 (IEC 60529:1989), UL open type (UL50)
Cooling method Fan cooling
Mass (lbs) 6.8 6.8 9.8 9.8
*1 Fuji 4-pole standard motors
*2 Refers to the rated capacity assuming the rated output voltage as 220 V for three-phase 200V series.
*3 Output voltages cannot exceed the power supply voltage.
*5 2004):3-61800IECto(Refer67
(V)voltageaveragephase-3 (V)eMin.voltag-(V)voltageMax.
(%)unbalancevoltageInterphase
If this value is 2 to 3%, use an optionalAC reactor (ACR).
*6 Refers to the estimated value to apply when the power supplycapacityis 500 kVA(inverter capacity x 10 when the
inverter capacity exceeds 50 kVA) and the inverter is connected to the %X = 5% power supply.
*7 Refers to the value to apply when a DC reactor (DCR) is used.
*8 Refers to the average braking torque to apply when the motor running alone decelerates from 60 Hz with theAVR
control being OFF. (It varies with the efficiency of the motor.)
*9 Available only for induction motor drive.
*10The load shall be reduced so that the continuous operating current is the rated current inparentheses or less if the
carrier frequency is set to 4 kHz or above or the ambient temperature exceeds 40°C 104°F .
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8.1.2 Three-phase 400 V class series
Item Specifications
Type (FRN_ _ _ _ C2S-4U) 0013 0018 0024 0030
Applicable motor rating (HP) *1 7.5 10 15 20
Rated capacity (kVA) *2 9.9 13 18 22
Rated voltage (V) *3 Three-phase, 380 to 480 V (with AVR function)
Rated current (A) 13.0 18.0 24.0 30.0
Overload capability 150% of rated output current for 1 min or 200% of rated output
current for 0.5 min
Output Ratings
Rated frequency (Hz) 50 60 Hz
Phases, voltage, fre-
quency Three-phase, 380 to 480 V, 50/60 Hz
Voltage and frequency
variations Voltage: +10 to -15% (Interphase voltage unbalance: 2% or less) *5, Frequency: +5 to -5%
(w/ DCR) 10.6 14.4 21.1 28.8
Rated cur-
rent (A) *6 (w/o DCR) 17.3 23.2 33.0 43.8
Input Ratings
Required power supply
capacity (kVA) *7 7.4 10 15 20
Torque (%) *8 20
DC braking Braking starting frequency*9: 0.0 to 60.0 Hz,
Braking time: 0.0 to 30.0 s, Braking level: 0 to 100%
Braking
Braking transistor Built-in
Applicable safety standards UL508C, IEC 61800-5-1: 2007 (under application)
Enclosure IP20 (IEC 60529:1989), UL open type (UL50)
Cooling method Fan cooling
Mass (lbs) 6.8 6.8 9.8 9.8
*1 Fuji 4-pole standard motors
*2 Refers to the rated capacity assuming the rated output voltage as 440 V for three-phase 400V series.
*3 Output voltages cannot exceed the power supply voltage.
*5 2004):3-61800IECto(Refer67
(V)voltageaveragephase-3 (V)eMin.voltag-(V)voltageMax.
(%)unbalancevoltageInterphase
If this value is 2 to 3%, use an optional AC reactor (ACR).
*6 Refers to the estimated value to applywhen the power supplycapacityis 500 kVA(inverter capacity x 10 when the
inverter capacity exceeds 50 kVA) and the inverter is connected to the %X = 5% power supply.
*7 Refers to the value to apply when a DC reactor (DCR) is used.
*8 Refers to the average braking torque to apply when the motor running alone decelerates from 60 Hz with theAVR
control being OFF. (It varies with the efficiency of the motor.)
*9 Available only for induction motor drive.
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8.4 External Dimensions
8.4.1 Standard models
Unit inch [mm]
Power supply
voltage Inverter type
FRN0025C2S-2U
Three-phase
200 V FRN0033C2S-2U
FRN0013C2S-4U
Three-phase
400 V FRN0018C2S-4U
Power supply
voltage Inverter type
FRN0047C2S-2U
Three-phase
200 V FRN0060C2S-2U
FRN0024C2S-4U
Three-phase
400 V FRN0030C2S-4U
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Chapter 9 LIST OF PERIPHERAL EQUIPMENT AND OPTIONS
Name of peripheral
equipment
Function and application
Main peripheral equipment
Molded case
circuit breaker
(MCCB)
Residual-current-
operated protec-
tive device (RCD)
/Earth leakage
circuit breaker
(ELCB)*
*with overcurrent
protection
MCCBs are designed to protect the power circuits between the power control
board and inverter’s main terminals (L1/R, L2/S and L3/T for three-phase
power, L1/L and L2/N for single-phase power) from overload or short-circuit
which in turn prevents secondary disasters caused by the inverter malfunc-
tioning.
RCDs/ELCBs function in the same way as MCCBs. Use the MCCBs and
RCDs/ELCBs that satisfy the recommended rated current listed below.
Recommended rated current (A) of
MCCB and RCD/ELCB
Power
supply
voltage
Applicable
motor
rating
(HP)
Inverter type w/ DC reactor w/o DC reactor
7.5
FRN0025C2S-2U 30 50
10
FRN0033C2S-2U 40 75
15
FRN0047C2S-2U 50 100
Three-
phase
200 V
20
FRN0060C2S-2U 75 125
7.5
FRN0013C2S-4U 15 30
10
FRN0018C2S-4U 20 40
15
FRN0024C2S-4U 30 50
Three-
phase
400 V
20
FRN0030C2S-4U 40 60
When connecting the inverter to the power supply, add a recommended
molded case circuit breaker (MCCB) or a residual-current-operated protec-
tive device (RCD)/earth leakage circuit breaker (ELCB)* in the path of power
supply. Do not use the devices with the rated current out of the recom-
mended range. *With overcurrent protection
Fire could occur.
Select the MCCB or RCD/ELCB with appropriate rated current and breaking
capacity according to the power supply capacity.
Chapter 10 APPLICATION OF DC REACTORS (DCRs)
Since the "Japanese Guideline for Suppressing Harmonics in Home and General-purpose Appli-
ances" issued by the Ministry of International Trade and Industry (Currently the Ministry of Economy,
Trade and Industry) was revised in January 2004, the general-purpose inverters have no longer
been subject to the guideline. Individual inverter manufacturers have voluntarily employed har-
monics suppression measures. It is recommended that DC reactors (DCRs) specified in Table 10.1
be connected to the FRENIC-Mini series of inverters.
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Table 10.1 List of DC Reactors (DCRs)
Power
supply
voltage Nominal applied
motor (HP) Applicable inverter type DCR type
7.5 FRN0025C2S-2U DCR2-5.5
10 FRN0033C2S-2U DCR2-7.5
15 FRN0047C2S-2U DCR2-11
Three-
phase
200 V 20 FRN0060C2S-2U DCR2-15
7.5 FRN0013C2S-4U DCR4-5.5
10 FRN0018C2S-4U DCR4-7.5
15 FRN0024C2S-4U DCR4-11
Three-
phase
400 V 20 FRN0030C2S-4U DCR4-15
Chapter 11 COMPLIANCE WITH STANDARDS
11.1 Compliance with European Standards
The CE marking on Fuji products indicates that they comply with the essential requirements of the
Electromagnetic Compatibility (EMC) Directive 2004/108/EC issued by the Council of the European
Communities and Low Voltage Directive 2006/95/EC.
Inverters that bear a CE marking are compliant with the Low Voltage Directive.
The products comply with the following standards:
Low Voltage Directive EN61800-5-1: 2007
EMC Directives EN61800-3: 2004 +A1: 2012
Immunity: Second environment (Industrial)
Emission: Category C2
(Applicable only when an optional EMC-compliant filter
is attached)
CAUTION
The FRENIC-Mini series of inverters are categorized as a "restricted sales distribution class" of the
EN61800-3. When you use these products with any home appliances or office equipment, you may
need to take appropriate countermeasures to reduce or eliminate any noise emitted from these
products.
11.2 Compliance with EMC Standard
11.2.2 Recommended installation procedure
In case an outboard, EMC-compliant (optional) is used
If noise from the inverter exceeds the permissible level, enclose the inverter and its peripherals
within a metal pane.
For details, refer to the FRENIC-Mini Instruction Manual (INR-SI47-1745-E), Chapter 11 Sec-
tion
11.2 "Compliance with EMC Standard."
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