FujiFilm FM-DP L User manual

FM-DP L
Service Manual
MAINTENANCE

H-1
FM-DP L Service Manual H-1
MAINTENANCE CONTROL SHEET
006-252-05
06.30.01 FM3040
CONTROL SHEET
Revision Number Reason Pages AffectedIssue Date
03/18/99 00 New release (FM2437) All pages
06/15/99 01 Revised(FM2514) 1-1~1-69, 2-1~2-78, 3-1~343,
4-1~4-151,5-1~5-54, 5-158~5-171
10/22/99 02 Revised(FM2569) 1~15, 1-1,1-6~1-79, 2-3, 2-26, 2-53,
2-60, 2-68~2-70, 2-76~2-81, 3-2,
3-9~3-389, 4-2, 4-4, 4-5, 4-15, 4-18,
4-60, 4-62~4-64, 4-66, 4-67, 4-106,
4-125, 4-127~4-163, 5-1~5-3,
5-5~5-7, 5-9~5-177
03/03/00 03 Revised(FM2738) 1,1-34,1-48,1-51~1-57
05/20/00 04 Revised(FM2742) 1, 4, 5, 7~10, 12, 13, 1-59, 1-76, 2-3,
2-7~2-13, 2-15~2-19, 2-28, 2-29,
2-33, 2-37, 2-40, 2-44, 2-52~2-54,
2-56, 2-60, 2-64, 2-66~2-69, 2-76,
2-77, 3-3~3-25, 3-25.1~3-25.4, 3-56,
3-57, 3-60, 3-72, 3-77, 3-89,
3-89.1~3-89.6, 3-330, 3-331, 4-2,
4-6, 4-13, 4-14, 4-16, 4-18, 4-19,
4-72, 4-73.1~4-73.4, 4-75,
4-95.1~4-95.4, 4-134, 4-135, 4-156,
5-10, 5-12, 5-13, 5-18, 5-19, 5-23,
5-26, 5-29, 5-32, 5-39, 5-41, 5-42,
5-49, 5-50, 5-52, 5-53, 5-55~5-58,
5-167~5-171, 5-173, 5-174, 5-177
06/30/01 05 Revised(FM3040) 1, 2, 4, 5, 7, 9~15, 1-1~1-3, 1-18,
1-19, 1-24, 1-26, 1-28, 1-65~1-65.4,
1-77~1-79, 2-28, 2-34~2-37,
2-39~2-41, 2-51, 2-53.1~2-55.4,
2-69~2-69.4, 2-72, 2-78, 3-2,
3-7~3-7.4, 3-14, 3-19~3-19.4, 3-32,
3-33, 3-39~3-44, 3-60, 3-72,
3-74~3-80.4, 3-83~3-89.16, 3-92,
3-96, 3-100, 3-104, 3-106~3-108,
3-110~3-112, 3-116, 3-120, 3-124,
3-128, 3-132, 3-136, 3-140, 3-144,
3-148, 3-150~3-152, 3-156, 3-160,
3-164, 3-168, 3-172, 3-180, 3-184,
3-188, 3-192, 3-196, 3-200, 3-204,
3-208, 3-212, 3-216, 3-220, 3-224,
3-228, 3-232, 3-236, 3-240, 3-244,
3-248, 3-252, 3-256, 3-260, 3-264,
3-268, 3-272, 3-278, 3-280, 3-283,
3-284, 3-308, 3-319~3-323, 3-325,
3-326, 3-342, 3-348, 3-349, 3-370,
3-384, 4-1, 4-2, 4-4, 4-5,
4-19~4-19.4, 4-29, 4-78,
4-95.1~4-95.3, 4-120~4-121.4,
4-154, 4-158, 4-159, 4-162, 4-163,
5-4, 5-6, 5-10~5-13, 5-17~5-20, 5-23,
5-26~5-32, 5-33.1~5-33.4, 5-35,
5-41, 5-42, 5-45, 5-52, 5-55,
5-60~5-189

H1-1
006-252-05
06.30.01 FM3040 FM-DP L
Service Manual H1-1
MAINTENANCE 1. OUTLINE OF EQUIPMENT
1. OUTLINE OF EQUIPMENT
1.1 Outline of Equipment
Features of This Equipment
• Dry printer adopting laser exposure and thermal development method with a
high speed processing ability of about 130 sheets/hour (35 x 43 cm).
• Improved operationability with large liquid crystal touch screen.
• Film sizes 35 x 43 cm, 26 x 36 cm and 20 x 25 cm (*1) can be used. Mount-
ing the optional lower removal unit allows both film sizes to be used at the
same time.
Replacing with the 20 x 25 cm film tray allows use of 20 x 25 cm films. (The
20 x 25 cm film tray can only be mounted to the lower removal unit.)
• MountinganythreeinterfaceboardsfromDICOM,E-IF,analogvideo,digital
video, digital, and optical transmission enables up to three channels to be
connected. However, for DICOM connection, the CPU90G board after
version B will be required.
• Connecting the FN-PS551 or mounting LAN90A board enables use as a
DICOM network printer.
• By setting the blue base/clear base film setting for each film tray, both types
of film can be used. (*1)
• Mounting the automatic density correction function enables the maximum
density to be set to 3.0 or 2.64 for every channel.
• Mounting the image memory board (MMB90A) enables 20 Pix/mm image
outputs of 26 x 36 cm size (*2) and 20 x 25 cm size (*1) CR input images.
• Commercial power supply can be used, without the need for extra power
supply construction.
*1: Main unit software version B03 or later.
*2: Main unit software version B01 or later.
Features of Sorter
• 10-bin sorter, of which each bin can store up to 50 films.
• Sorts by input channel.
• As this sorter has no film removal detection function in each bin, bins cannot
be changed even when the maximum storage number has been exceeded.
• Films are discharged to the top of the FM-DP L if they do not correspond to
the sorting conditions and sorting information set.
• Comes with self-diagnosis function which works immediately after power
ON.

H1-2MAINTENANCE 1. OUTLINE OF EQUIPMENT
006-252-05
06.30.01 FM3040 FM-DP L
Service Manual H1-2
1.2 System Configuration
Mounting up to three of any optional interface boards enables connection of three types
of interfaces.
The following shows examples of system configuration.
System configuration example 1
When directly connecting to three devices by random combination of the E-I/F, analog
video, and digital video, and digital interface boards.
Modality
Modality
FCR
FM-DP L
Analog
Digital
E-I/F
FP3B0202.EPS
System configuration example 2
When connecting to a network using FN-PS551.
Modality
FCR
FN-PS551Modality
FM-DP L
Analog
E-I/F
E-I/F
Ethernet
FP3B0203.EPS

H1-3
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Service Manual H1-3
MAINTENANCE 1. OUTLINE OF EQUIPMENT
System configuration example 3
Multiple-connection using MF-300L.
FCR
MF-300L
FN-PS551Modality
FM-DP L
E-I/F
E-I/F
E-I/F
Modality
Modality
Modality
Digital
Digital
Analog
Ethernet
FP3B0204.EPS
System configuration example 4 (*1)
When connecting to a network.
FCR
MF-300L
LAN90A
Modality
FM-DP L
E-I/F
E-I/F
Ethernet
(10Base-T/100Base-TX)
Modality
Modality
Modality
Digital
Digital
Analog
Ethernet
FP3B0205.EPS
*1: Main unit software version B03 or later.

H1-4MAINTENANCE 1. OUTLINE OF EQUIPMENT
006-252-01
06.15.99 FM2514 FM-DP L
Service Manual H1-4
1.3 Overall Configuration and Names of Parts
External View
Upper cover
Operation panel
Upper tray
Lower tray
Front cover
Upper right-hand side cover
Lower right-hand side cover
FP3F0201.EPS
Upper rear cover
Rear power switch
External device connector
Upper left-hand side cover
Lower left-hand side cover
Lower rear cover
FP3F0202.EPS

H1-5
006-252-01
06.15.99 FM2514 FM-DP L
Service Manual H1-5
MAINTENANCE 1. OUTLINE OF EQUIPMENT
Operation Panel
FP3F0219.EPS
123
4
56
No. Name No. Name
1 Remote/Local switch 4 Touch panel
2 READY display 5 ERROR display
3 CALL display 6 POWER display
TP3F0209.EPS

H1-6MAINTENANCE 1. OUTLINE OF EQUIPMENT
006-252-02
10.22.99 FM2569 FM-DP L
Service Manual H1-6
Sorter
FP3F0S01.EPS
Sorter release lever
Sorter power LED
Front cover
Upper cover
Rear cover
Bin 1
Bin 10
Sorter power switch
FP3F0S02.EPS
Jam removing guide 1
Jam removing guide 4
Control board cover
Sorter power unit
Interface connector
Power cable connector

H1-7
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Service Manual H1-7
MAINTENANCE 1. OUTLINE OF EQUIPMENT
1.4 Position of Parts
1.4.1 Layout of Units
Transport
unit
Sub scanning
unit (D)
Before-sub-
scanning
comveyor (C)
Heat development unit (G)
Density measurment unit (S)
Lower removal
unit (B)
(Optional)
Upper removal
unit (A)
Enclosure (J)
Control unit
Power supply
unit
Optical unit
FP3F0203.EPS

H1-8MAINTENANCE 1. OUTLINE OF EQUIPMENT
006-252-02
10.22.99 FM2569 FM-DP L
Service Manual H1-8
1.4.2 Layout of Rollers
Main Body
: Grip roller
FP3F0204.EPS

H1-9
006-252-02
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Service Manual H1-9
MAINTENANCE 1. OUTLINE OF EQUIPMENT
Sorter Internal Rollers/Guide Plates
FP3F0S03.EPS
12345
6
7
8
9
10
11
12
13
15
16
17
18
14
No. Name No. Name
1
2
3
4
5
6
7
8
9
Entrance roller 1
Entrance roller 2
Entrance roller 3
Conveyance roller 1 (Right)
Bin 1 discharge roller (Upper)
Bin 1 discharge roller (Lower)
Bin 10 discharge roller (Upper)
Bin 10 discharge roller (Lower)
Changeover guide 10 (Fixed to equipment)
10
11
12
13
14
15
16
17
18
Changeover guide 9
Conveyance roller 5 (Right)
Conveyance roller 5 (Left)
Jam removing guide 4
Jam removing guide 1
Changeover guide 1
Conveyance roller 1 (Left)
Sorter entrance guide (Lower)
Sorter entrance guide (Upper)
TP3F0S01.EPS

H1-10MAINTENANCE 1. OUTLINE OF EQUIPMENT
006-252-02
10.22.99 FM2569 FM-DP L
Service Manual H1-10
1.4.3 Layout of I/O and Description of Functions
Removal Unit 1
Optional lower
removal unit
Optional lower
removal unit
SA6
SB6
SA7
SB7
SA8
SA3
SB3
SA4
SB4
SA1
SB1
SA2
SB2
SA5
SB5
FP3F0205.EPS

H1-11
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Service Manual H1-11
MAINTENANCE 1. OUTLINE OF EQUIPMENT
Unit Symbol Name Type State at ON
Upper removal SA1 Suction cup arm upper Penetration type sensor Dead-point
unit [A] dead-point detection sensor (Pl:5 mm)
SA2 Suction cup arm turning point Penetration type sensor Variable-point
detection sensor (Pl:5 mm)
SA3 Film surface detection sensor Penetration type sensor When suction unit is 0 to 6.5 mm
(Pl:5 mm) above film
SA4 Film trailing-edge detection Reflection type sensor When film is in removal unit
sensor conveyance roller
SA5 Film pack/shutter detection Penetration type sensor When film pack/shutter is detected
sensor (Pl:5 mm)
SA6 Tray detection switch Micro switch When tray is pushed in
SA7 Tray lock detection sensor Penetration type sensor When lock is released
(Pl:5 mm)
SA8 Suction detection sensor Pressure sensor When film is sucked in
Lower removal SB1 Suction cup arm upper Penetration type sensor Dead-point
unit [B] dead-point detection sensor (Pl:5 mm)
(Optional) SB2 Suction cup arm turning point Penetration type sensor Variable-point
detection sensor (Pl:5 mm)
SB3 Film surface detection sensor Penetration type sensor When suction unit is 0 to 6.5 mm
(Pl:5 mm) above film
SB4 Film trailing-edge detection Reflection type sensor When film is in removal unit
sensor conveyance roller
SB5 Film pack/shutter detection Penetration type sensor When film pack/shutter is detected
sensor (Pl:5 mm)
SB6 Tray detection switch Micro switch When tray is pushed in
SB7 Tray lock detection sensor Penetration type sensor When lock is released
(Pl:5 mm)
TP3F0201.EPS
<SUPPLEMENTARY NOTE>
The ON of each sensor and switch means the following;
• Penetration type sensor: Light-tight state
• Reflection type sensor: Film present
• Microswitch: Power conducted
• Pressure sensor: Film sucked

H1-12MAINTENANCE 1. OUTLINE OF EQUIPMENT
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10.22.99 FM2569 FM-DP L
Service Manual H1-12
Removal Unit 2
Optional lower
removal unit
Optional lower
removal unit
PA1
MA1
MA2
SvA1
SOLA1
SOLB1 MB1
MB2
FP3F0208.EPS

H1-13
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Service Manual H1-13
MAINTENANCE 1. OUTLINE OF EQUIPMENT
Unit Symbol Name Type Function/Remark
Upper removal MA1 Film removal motor Stepping motor Lower/raises the suction arm
unit (A) MA2 Post-removal conveyance Stepping motor Conveys film
motor
SOLA1 Tray lock solenoid Linear solenoid Releases tray lock
SvA1 Suction leakage solenoid Vacuum electrom- Opens/closes the valve
valve agnetic valve
PA1 Suction pump Pump Film suction
Lower removal MB1 Film removal motor Stepping motor Lower/raises the suction arm
unit (B) MB2 Post-removal conveyance Stepping motor Conveys film
(Option) motor
SOLB1 Tray lock solenoid Linear solenoid Releases tray lock
TP3F0204.EPS

H1-14MAINTENANCE 1. OUTLINE OF EQUIPMENT
006-252-02
10.22.99 FM2569 FM-DP L
Service Manual H1-14
Before-Sub-Scanning Conveyor/Sub Scanning Unit/Transport Unit 1
SE3 SE1
SC2
SC3
SC1
SD1
SD2
SD3
FP3F0206.EPS

H1-15
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Service Manual H1-15
MAINTENANCE 1. OUTLINE OF EQUIPMENT
Unit Symbol Name Type State at ON
Before-sub- SC1 Film detection sensor Reflection type sensor When film is in before-sub-
scanning scanning conveyor
conveyor (C) SC2 Grip mechanism home position Penetration type sensor When entrance/exit grip roller is
detection sensor (Pl: 5mm) gripping
SC3 Centering guide home position Penetration type sensor When at home position
detection sensor (Pl: 5mm)
Sub scanning SD1 Film leading edge Laser detection sensor When laser detection
unit (D) detection sensor
SD2 Driven grip roller home Penetration type sensor When entrance grip roller is
position sensor (Pl: 5mm) gripping
SD3 Driving grip roller home Penetration type sensor When exit grip roller is gripping
position sensor (Pl: 5mm)
Transport unit (E) SE1 Grip mechanism home Penetration type sensor When grip roller is gripping
position detection sensor (Pl: 5mm)
SE3 Transport unit exit detection Reflection type sensor When film is at exit of transport
sensor unit
TP3F0202.EPS
<SUPPLEMENTARY NOTE>
The ON of each sensor and switch means the following;
• Penetration type sensor: Light-tight state
• Reflection type sensor: Film present

H1-16MAINTENANCE 1. OUTLINE OF EQUIPMENT
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10.22.99 FM2569 FM-DP L
Service Manual H1-16
Before-Sub-Scanning Conveyor/Sub Scanning Unit/Transport Unit 2
MD1
MC1
MC2
MC3
ME2
ME1
MD2
FP3F0209.EPS

H1-17
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Service Manual H1-17
MAINTENANCE 1. OUTLINE OF EQUIPMENT
Unit Symbol Name Type Function/Remark
Before-sub- MC1 Film conveyance motor Stepping motor Conveys film
scanning MC2 Grip drive motor Stepping motor Raises/lowers grip roller
conveyor (C) MC3 Centering guide drive motor Stepping motor Positions film
Sub scanning MD1 FFM motor DC motor Sub scanning conveys film
unit (D) MD2 Driven grip roller drive motor DC motor Raises/lowers grip roller
Transport ME1 Grip drive motor Stepping motor Raises/lowers grip roller
unit (E) ME2 Film conveyance motor Stepping motor Conveys film
TP3F0205.EPS

H1-18MAINTENANCE 1. OUTLINE OF EQUIPMENT
006-252-05
06.30.01 FM3040 FM-DP L
Service Manual H1-18
Heat Development Unit/Enclosure 1
Rack 4
Rack 3
Rack 2
Rack 1
SJ1
SS1
Rack 1
Rack 2
Rack 3
Rack 4
SG1
THG9
SG2
THG10
SG4
SG3
SJ2, SJ3
Forthed stop switch
TPG4
THG4
TPG5
THG5
TPG6
THG6
FP3F0207.EPS
TPG1
THG1
THG2
THG3
TPG2
TPG3