FujiFilm Frontier-S DX100 User manual

TemporaryLabShut‐downSteps(forLabManagers/Supervisors)3/24/2020
PleasefollowthestepsbelowforeachmachinetoproperlypreparethePhotoLabequipmentfortemporaryshut‐down.
ForWet‐LabsPrinters (FujiLP5700R,LP5700,andLP5900printers):
1. Clickandfollowthenormal[Post‐operationCheck].
2. Notetheautomaticshut‐downoperationstakeseveralminutestofullycomplete.Itisveryimportanttoallow
theprintertofullyfinishthisprocess.Whencompletetheprinterwillshutdowncompletely.
3. Whentheprinterhasturneditselfoff,thenturnthebuilt‐incircuitbreakeroff;located
onthelowerrightsideofprinter.Seeillustrationtotheright.
4. Doadditionalcleaningtothecrossovers&dryerentrancerackbyremovingand
cleaningtheminthesink.Usespraybottlewithwarmwatertorinsethetopsofthe
rackstothoroughlywashdownanychemicalresidueintheworkingtanks.
5. Important:Re‐installcrossovers&dryerentrancerackbackintothemachine.
6. Cleanandreplaceallcirculationfilters.
7. Closethedryersectionandallotherdoors.
8. DonormalWindowsshut‐downontheLPCandPICcomputers.
Recommendationforshorttermstorage:Weeklystepstominimizetheoxidationandcrystallizationofthe
chemicals:
1. Restartthesystembyfirstturningontheprinter’sbreaker,andthenmanuallystartmachinebyturningonthe
stand‐byswitch.Notethemachinemayalarmoftheworkingtanklevelsbeinglow.Ifthisoccursyouneedto
topoffbyaddingwarmwaterintoeachoftheworkingtanks.
2. Themachinewillneedtowarmupforapprox.30–60minutes.Alsonotethat“EvaporationCompensation”will
likelybedisplayedforamuchlongertimeperiod.Thisisnormalandwillclearautomaticallywhenfinished.
3. StartuptheLPC.OncefullystartedStartupthePICcomputer.
4. Printatleast(300)6x4printsand(50)12x18printstoallowthecirculationandreplenishmentsystemstobe
exercisedandrefreshed.
5. Followtheshutdownstepsagainasdescribedabove.
6. Followingthesestepsshouldprolongthechemicalintheworkingtankforapproximatelyonemonth.
Recommendationforshorttermstorage:Recommendforshutdownover30days:
1. Clickandfollowthenormal[Post‐operationCheck].
2. Notetheautomaticshut‐downoperationstakeseveralminutestofullycomplete.Itisveryimportanttoallow
theprintertofullyfinishthisprocess.Whencompletetheprinterwillshutdowncompletely.
3. Whentheprinterhasturneditselfoff,thenturnthebuilt‐incircuitbreakeroff;locatedonthelowerrightsideof
printer.Seeillustrationabove.
4. DonormalWindowsshut‐downontheLPCandPICcomputers
5. Doadditionalcleaningtothecrossovers&dryerentrancerackbyremovingandcleaningtheminthesink.Use
spraybottlewithwarmwatertorinsethetopsoftherackstothoroughlywashdownanychemicalresiduein
theworkingtanks.
6. DrainWorkingtanksandproperlydisposeofthechemicals.
7. DraintheReplenishertanksandproperlydisposeofthechemicals.
8. FillanddraintheWorkingandReplenishertankswithroomtemperaturewater2times.
9. Important:Re‐installcrossovers&dryerentrancerackbackintothemachine.
10. Disposeofallcirculationfilters.
11. LeavethedryersectionopenatStopperPostion1.

ForDryLabs(FujiDL600orDL650printersandDX100):
1. Clickandfollowthenormal[Post‐operationCheck].
2. Notetheautomaticshut‐downoperationstakeabout1–2minutesto
fullycomplete.Allowtheprocesstofullyfinish.
3. TurnoffthePowerSwitchontheprinterlocatedabovethemainpower
connection.Seeillustrationtotheright.
4. DonormalWindowsshut‐downontheLPCandPICcomputers.
5. Important:Donotremoveanyoftheinkcartridges,theymustremain
inthemachineandfullyinsertedtoproperlysealtheinksystems.
6. Cleanallsurfacesofthelabequipment.
7. SealallremainingpaperbyplacingintheFujiPapercasesandkeepinasafearea.
8. Followingthesestepsshouldkeeptheprintheadandinksinworkingorderforatapproximately30days.Ifthe
downtimeisknowntobemorethan30days,itwouldbebesttodrainandflushtheprinters.Asanalternative,
onemightbeabletoprolongthedormanttimebyperiodicallymakingafewprintsortestprintsandthendoa
normalshutdown.Performingaweeklynozzlecheck,weeklyDiagnosticCleaningandifindicatedaForced
Cleaningwouldbeidealifthatispossible.
Recommendation:
1. Iftheprinterisexpectedtobeoutofserviceformorethan30days,itwouldbeadvisabletoflushthesystemof
ink.
a. FortheDX100,seeattachment“DX100DrainandClean.pdf”.
i. CleaningcartridgesfortheDX100canbeusedupto10times(6cartridgesneeded)
b. FortheDL650,seetheservicemanualsectionHeadDraining/Washing.
i. CleaningcartridgesfortheDL600/650canbeusedupto2times(6cartridgesneeded)
ProductNamesforDL650 OrderFrom ProductCode Price NumberofMachinesPerCartridgeSet
1 2
(6x)DrainCartridges(UnlimitedUse) FujiMinilabParts* Part#1614982 $220.54 $1,323.24 $661.62
(6x)CleaningCartridges(Upto2Uses) FujiMinilabParts* Part#1614981 $245.03 $1,470.18 $735.09
(1x)WasteInkTank(OneperMachine) CustomerService** SAP#16091154 $90.00 $90.00 $90.00
FlushingCostPerUnit $2,883.42 $1,486.71
ProductNamesforDX100 OrderFrom ProductCode Price NumberofMachinesPerCartridgeSet
1 2 3 4 5 6 7 8 9 10
(6x)DrainCartridges(UnlimitedUse) FujiMinilabParts* Part#1614982 $13.71 $82.26 $41.13 $27.42 $20.57 $16.45 $13.71 $11.75 $10.28 $9.14 $8.23
(6x)CleaningCartridges(Upto10Uses) FujiMinilabParts* Part#1614981 $13.71 $82.26 $41.13 $27.42 $20.57 $16.45 $13.71 $11.75 $10.28 $9.14 $8.23
(1x)MaintenanceCartridge(1perMachine) CustomerService** SAP#16394996 $48.13 $48.13 $48.13 $48.13 $48.13 $48.13 $48.13 $48.13 $48.13 $48.13 $48.13
FlushingCostPerUnit $212.65 $130.39 $102.97 $89.26 $81.03 $75.55 $71.63 $68.70 $66.41 $64.58
Currentpricesfordrainandflushconsumableitems
*Asof3/20/2020‐pricessubjecttochange
*FujiParts1‐800‐669‐3854ext2
**FujiCustomerService1‐888‐676‐3719

Ink Discharge and Flushing Instructional
Preface
These instruction are intended to guide you through the process of discharging and flushing the ink from your DX100. Please read this
page and refer back to it for troubleshooting.
Supplies required to perform ink discharge and flushing are as follows:
6 - Drain Cartridges / Part # 1614982
6 - Cleaning Cartridges / Part # 1614981
1 - Maintenance Cartridge /SAP# 16394996
The Draining Cartridge can be used over an over again. It is important to keep them stored in a safe place as to not damage the
cartridge or the chip located on the side of the cartridge.
The Cleaning Cartridge can be used ten (10) times. We recommend marking on the cartridge the amount of times it has been used. It is
also important to keep them stored in a safe place as to not damage the cartridge or the chip located on the side of the cartridge.
The Maintenance Cartridge can typically be used twice for either an initial ink charge or discharge and flushing. However, the cartridge
can be used for printing production until the printer deems it as full.
The PC being used for this process should only have one DX100 connected at a time. Having more than one printer connected will
cause a communication conflict with in the application. At this time MAC is not support for performing this process on the DX100.
When performing the procedure you may encounter circumstances that require further steps as described below:
Q. What if an Ink light turns amber and the printer is beeping?
A. Open the Ink cartdridge cover and remove the cartridge, then re-insert it, close the cover and allow the printer to re-initialize.
Q. What if I receive a communication error?
A. Power off the printer and close the Application, Then restart the printer. When the printer has a steady blue light, open the
Application and try again.
Q. Why are all the ink lights, Exclamation, Maintenance, and Paper Light on and the printer is beeping.
A. Typically this is caused by having the incorrect cartridges in the printer. i.e. drain cartridges are in when the printer requires
cleaning.
Q. What if I am having trouble with this process? Can I call the HelpDesk?
A. Yes, Please call 1.800.669.3854. Please have this document when discussing with the agent to better help with your issue.

Ink Discharge and Flushing Instructions
For DX100
Installing the Discharge and Flushing Utility
1
3
4
Insert the media with the DX100 Flush utility into
your PC.
Browse to your media and double
Click the Apps icon.
The installation will initiate.
Click Next to begin the installation.
2The following message appears.
Click Yes.

5Click Install.
6The necessary files will be extracted. This may
take up to a minute.
7The application will begin to install and
progress bar will continue.

9The following messages will appear showing
the install progress.
10 Click Finish and remove your media. The
installation is now complete.
8Select Yes to install the redistributable files.
This will ensure proper functionality of the
application.
Note: The Utility Icon will be placed on your desktop.

Performing Discharge and Flushing
2Double click the DX-100 Flush Ink Utility
1Unload the paper from the Roll Unit.
4Click the + to expand the Adjustment /
Maintenance Menu.
The expand the Ink System Maintenance Menu
3Click OK to the license agreement to continue.

5Select Ink Flushing / Discharge
6Select the radio button for Discharge and
Flushing.
Then click RUN.
7Remove the Ink Cartridges.
Then insert the Drain Cartridges and click OK.

8Click OK to initiate the process.
9The Progress Bar appears, this will take 15 min.
to complete.
Note: The Blue LED should be blinking above
the power button on the printer.
10 Remove the Drain Cartridges and insert the
Cleaning Cartridges.
Then click OK.
Important: Do not interrupt this process by
opening any doors, unplugging the AC power
or USB cable. Doing so will result in performing
the process again.

11 The Progress Bar appears, this will take 15 min.
to complete.
Note: The Blue LED should be blinking above
the power button on the printer.
12 Remove the Cleaning Cartridges and insert the
Drain Cartridges.
Then Click OK
13 Click OK to the final draining cycle.

14 The Progress Bar appears, this will take 15 min.
to complete.
Note: The Blue LED should be blinking above
the power button on the printer.
15 Once the process is complete the following
message appears.
Do not turn off the printer or remove the
Draining Cartridges.
Click OK
16 Click Initial Charge Flag Settings and verify
the current status is “Set”. Remove the Drain
Cartridges and power off the printer.
If the current status is “Not Set”. Perform steps
1~15 again.
Important: Please package the printer properly
when transporting, refer to the advance ex-
change document.

475
5.5 Head Related Adjustment
DL650 Service Manual
1. Replace the Maintenance Tank with a new one.
2. Select 03. Print Head Adjustment/Maintenance 032. Head
Adjustment 0325. Draining/Washing.
3. Click [1. Start].
4. Take out all ink cartridges from the printer.
5. Install the Draining Cartridges into all the cartridge slots.
6. Click [2. Drain] to drain the ink.
7. Take out the Draining Cartridges and install the Cleaning
Cartridges.
Figure 5-79. Head Washing Screen
CHECK
P O I N T
The Cleaning Cartridge contains cleaning fluid almost
enough for cleaning the head two times. After using the
cartridges for the first time, make sure to put some mark
or something on them so as to indicate that the cartridges
have been used once.
Cartridge error occurs if a Cleaning Cartridge already
used twice is inserted to the printer.
For carrying out the Head Washing, the free space in the
Maintenance Tank must be about 60 or more.

476
5.5 Head Related Adjustment
DL650 Service Manual
8. Click [3. Wash] to wash the print head.
9. Take out the Cleaning Cartridges and install the Draining
Cartridges again.
10. Click [4. Drain] to drain Cleaning fluid.
11. Take out the Draining Cartridges and install the Cleaning
Cartridges again.
12. Click [5. Wash] to wash the print head.
13. Take out the Cleaning Cartridges and install the Draining
Cartridges again.
14. Click [6. Finish Draining] to drain the Cleaning fluid.
15. After head washing has completed, Pre-operation Check starts.
C A U T I O N
Do not reinstall the ink cartridges. Doing so and performing
the Pre-Operation Check automatically starts initial ink
charge.