GAGEMAKER MIC TRAC MT-3000 User manual

MT-3000
MIC TRAC
OPERATION MANUAL

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved
©2014 Gagemaker, LP

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 1
Contents
Introduction
What is the MIC TRAC? 4
Gagemaker’s Philosophy of Accuracy 4
Technical Support 4
Unpacking and Handling 5
Returning the MIC TRAC 7
Parts List
MIC TRAC Part Descriptions 9
Digital Readout (DRO) Front Panel 10
Digital Readout (DRO) Rear Panel 11
Digital Readout (DRO) Screen Features 13
Setup Procedures
Removing Lifting Lugs 16
Attaching Cables to the Digital Readout 17
Mounting the Flat Face Anvils 19
Connecting the Optional Printer 20
Zeroing the MIC TRAC without Force-Lok 21
Zeroing the MIC TRAC with Force-Lok 22
Changing the MIC TRAC with Force-Lok Measuring Force 23
Changing from Internal to External measurement Mode 23
Changing the Zero Setting 25
Operating Procedures
Measuring Parts with Force-Lok 26
Troubleshooting Guide 28
Care and Maintenance
Maintenance Tips 29
Maintenance Note 29
Safety Tips 29
Warranty Information 30
Product Return or Calibration Process 30
Technical Information 31

MIC TRAC Operation Manual Model MT-3000
2 Copyright © 2014 Gagemaker. All rights reserved

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 3
Congratulations! Your decision to purchase a Gagemaker product above all others on the market
demonstrates your confidence in our quality and workmanship.
This precision measurement center will quickly become one of the most important pieces of equipment in
your facility. The MIC TRAC has developed into what it is today due to response to the needs of
industries just like yours. The MIC TRAC addresses gage setting and calibration issues that were never
possible before. All it takes is a little imagination.
But, for those who don’t have time to imagine, Gagemaker provides gages and fixtures to accompany the
MIC TRAC to make your job easier and more precise.
To ensure the high performance and operation of our product, we urge you to use the included reference
materials. They contain important information for proper set up and use of the equipment. Also, we
recommend that you follow the care and maintenance tips in this manual to keep the equipment working
in top condition.
If your questions have not been addressed in our reference materials, contact your local
representative or a customer service representative at 713-472-7360.

MIC TRAC Operation Manual Model MT-3000
4 Copyright © 2014 Gagemaker. All rights reserved
Introduction
What is the MIC TRAC?
The MIC TRAC is an electronic, adjustable calibration and measurement center that will improve your
ability to inspect parts, preset indicator style gages, and calibrate a variety of hand held inspection
gages. The MT-3000 measurement system includes the base unit. The base unit houses the optical
scale, which provides the MIC TRAC's precision measuring capability. The base unit may include an
optional Force-Lok™ feature that provides a constant measurement force, which improves repeatability
from operator to operator.
For gage calibration, the MIC TRAC measurement system can include the CAL-PAK, as an option. CAL-
PAK is an assortment of fixtures that attach to the base unit for holding gages securely during the
calibration process. Proper positioning of the gage improves the accuracy of the calibration and provides
more consistent results. Refer to the MIC TRAC MT-3000 Calibration Reference Cards and the Gage
Calibration Setup Poster for information about using the CAL-PAK fixtures.
Gagemaker’s Philosophy of Accuracy
Over a decade of research and development of calibration and measuring equipment has provided us
with many eye opening experiences into the realities of what accuracy means. Accuracy is subjective.
Accuracy is controlled by many physical elements, all of which have their own variables. Temperature
and humidity are just two factors that can affect accuracy.
It is critical to stabilize, monitor and adjust both temperature and humidity in order to maintain an
accurate environment. 68°F (20°C) and 50% humidity have been established by NIST as the
temperature at which measurements should be taken. Measurement or calibration in any other
environment should be evaluated prior to certification.
All equipment manufactured by Gagemaker, Inc. is accurate when operated according to our instructions
and under suitable environmental conditions. In many cases, to improve accuracy, you may need to
improve environmental conditions.
Technical Support
Phone: [phone]
Hours: Monday – Friday 8AM – 5PM (CST)
Product Information and Updates
Visit our web site at: www.gagemaker.com

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 5
Unpacking and Handling
Before removing the unit, be sure you have a flat, secure surface to place it on. A granite or
marble surface is ideal to reduce vibration, but a good solid wood top bench with sturdy legs
is acceptable. Also, since the MIC TRAC requires an electrical power source, locate the unit
within four feet of an electrical outlet.
1. After opening the cover of the shipping carton,
check for signs of damage.
Note: If the unit appears damaged, contact
Gagemaker immediately at 713-472-7360.
2. To release the unit from the shipping carton,
loosen and remove the wing nuts and washers.
3. Remove the wood strips. The unit is ready to
be lifted from the shipping carton.
4. For removing the unit, there are four lifting lugs
attached to the sides of the MIC TRAC.
5. Secure two 36" X ¾" durable lifting
straps around the lifting lugs on each
side.
!

MIC TRAC Operation Manual Model MT-3000
6 Copyright © 2014 Gagemaker. All rights reserved
Unpacking and Handling (continued)
6. Since the MT-3000 weighs in excess of 100
pounds, use a crane or hoist to remove it from
the shipping carton and place it on a secure
surface. If this is not available, we recommend
using two people to lift the unit out of the
shipping carton.
Lift the unit from the shipping carton by
picking up on the bottom only.
7. After unpacking the MIC TRAC do not destroy
or discard the shipping carton or shipping
materials. If for any reason you need to return
the MIC TRAC to our factory, you'll need to use
the original shipping carton.
If the unit is returned in any container
other than the original shipping carton,
there will be a charge for carton
replacement when the gage is returned
to you.
Gagmaker is not responsible for any
damages incurred during return
shipment due to poor packing.
!
!

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 7
Returning the MIC TRAC
1. Contact Gagemaker for a Return Authorization Number at 713-472-7360.
No shipments will be accepted without a Return Authorization Number.
2. If you have removed the lifting lugs, reattach them before shipping the unit back to the factory.
3. Tighten the coarse adjust and fine adjust locks before packing the unit.
4. Place two 36" X ¾" durable lifting straps around the lifting lugs and place the unit in the original
shipping carton. The lifting lugs will fit into the grooves in the bottom of the carton.
If the unit is returned in any container other than the original shipping carton, there will be a
charge for carton replacement when the gage is returned to you. Gagemaker is not
responsible for any damages incurred during return shipment due to poor packing.
5. Place the wood strips over the bolts in the shipping carton.
6. Place the washers and wing nuts over the boards and tighten.
7. Close the lid and secure the flap to the velcro on the side of the carton.
8. Secure the three strap latches on the outside of the shipping carton.
9. Secure the shipping carton to a pallet.
10. Display the Return Authorization Number clearly on the shipping carton.
11. Ship to the following address by motor freight only. UPS shipments will not be accepted.
Gagemaker
712 East Southmore Ave.
Pasadena, Texas 77502
MIC TRAC Secured in Original Shipping Carton
!
!

MIC TRAC Operation Manual Model MT-3000
8 Copyright © 2014 Gagemaker. All rights reserved
Parts List
Take some time to become familiar with all the parts that make up the MIC TRAC system by
reviewing the labeled diagram and descriptions that follow. The part names are important to
understand the assembly and operating instructions.
Item
Description
Quantity
A DRO Power Cord 1
B DRO (Digital Readout Box) 1
C MIC TRAC Base Unit 1
D DRO Cable 1
E Receiver Pads 2
F Flat Face Anvils (TF-1F Blocks) 2
G Movable Carriage 1
H Fine Adjust Lock 1
I Fine Adjust Knob 1
J Coarse Adjust Knob 1
K Coarse Adjust Lock 1
1
M Lifting Lugs 4
R Force Cable (option with Force-Lok units only) 1

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 9
MIC TRAC Part Descriptions
Receiver Pads
Located on the right and left carriages
and are used to hold fixtures, such as the
flat face anvils (TF-1F blocks). The
receiver pads are ground in matched sets
so the mounting surfaces are flat and
parallel.
Coarse Adjust Knob
Moves the movable carriage and is used
for quick positioning.
Fine Adjust Knob
Used for moving the right receiver pad in
small increments and allows for close
positioning.
Do not over-travel the Fine
Adjust knob. The load cell will
be damaged if the knob is
turned after reaching the end
of the travel.
Coarse Adjust Lock
Secures the movable carriage during
measurement.
Do not attempt to turn the
coarse adjust knob when the
lock is secured.
Fine Adjust Lock
Secures the right receiver pad during
measurement.
Do not attempt to turn the fine
adjust knob when the lock is
secured.
!
!
!

MIC TRAC Operation Manual Model MT-3000
10 Copyright © 2014 Gagemaker. All rights reserved
Digital Readout (DRO) Front Panel
The front panel consists of a digital readout and keypad.
Navigation Key The Navigation key or button allows you to move
through the three pages of selectable softkey
functions. Press the corresponding softkey directly
below each softkey label to execute the
corresponding function.
Arrow Keys The arrow keys move the selection field into the
display, when applicable.
Keypad The keypad is used to enter data and passcodes,
when required.
Softkeys The softkeys allow you to select items that display
on the screen directly above each button.

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 11
Digital Readout (DRO) Rear Panel
The rear panel contains receptacles for plugging in the various cords that come with the MIC TRAC.
Power Switch
The power switch turns the DRO on. Flip
the switch to power up the unit.
Power Connection with Fuse The power connection accepts the power
cord. The DRO requires 100-240VAC,
50/60Hz.
X2 – Load Cell Connector This port is used to with the MIC TRAC
models that have the Force-Lok option.
The 9-pin connector extending from the
base unit connects to this port.
Plug the connector in and secure it in
place with the screws.
X1 – Scale Connector The X1 port connects to the internal
scale of the MIC TRAC.
Plug the 15-pin plug from the base unit
into this port.

MIC TRAC Operation Manual Model MT-3000
12 Copyright © 2014 Gagemaker. All rights reserved
Digital Readout (DRO) Rear Panel (continued)
X32/X31
X41
Two serial ports for data transfer:
X31: RS-232-C/V.24
X32: USB Type B (UART)
Serial Port: Switching inputs and outputs at
D-sub connection.
Ground Terminal Protective earth ground terminal.

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 13
Digital Readout (DRO) Screen Features
Main Screen Layout
Œ
Status Bar
ABS Current operating mode: Absolute or Relative.
X1 Input from Port X1 is displayed.
SCL SCL highlighted: Scale factor is active.
COMP COMP highlighted: Error compensation is active.
00:00 Elapsed time of running stopwatch. Stopwatch is dimmed if not running.
inch Current active unit of measurement. MM or inch.
INT External or Internal measurement mode.
Page Indicates the softkey page you are currently on. 3 pages available.
•
Position Display
Length display: Current axis value after initial zeroing.
Ž
Message Line
Force Symbol: Lights up when the preset measuring force has been reached. Only
displayed when Force-Lok is active.
The message line provides information about the required data input or procedures,
which provide support with using the position display.
If errors or warnings occur, they display in red letters on the message line. Clear the
message with the C key.
Œ
•
Ž
•
•

MIC TRAC Operation Manual Model MT-3000
14 Copyright © 2014 Gagemaker. All rights reserved
Digital Readout (DRO) Screen Features (continued)
Main Screen Layout (continued)
•
Status Display
Logo Gagemaker (Fixed Logo).
Graph Displays measuring force as it increases to the point of triggering.
Force Displays the preset measuring force.
SET If a new value is entered during a datum setting, the SET symbol will start flashing. This
only functions in Relative measurement mode.
REF No function associated at this time.
•
Softkeys
The Navigation keyallows you to move through the three pages of selectable softkey
functions.
Press the corresponding softkey directly below each softkey label to execute the
softkey function.
Softkeys Page 1
ABSOLUTE
[RELATIVE] Switches the position display to Absolute or Relative measurement
mode.
INTERNAL
[EXTERNAL]
Changes the mode from internal to external depending on which sides
of the flat face anvils are being used. For working with inside
dimensions use the Internal setting and External when using external
features and gages.
inch [mm] Switches the position display to the displayed unit of measure. The
selected unit of measure is shown in the status bar.
INTERNAL ZERO
[EXTERNAL ZERO] Zeroes the readout for external or internal measurements.

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 15
Digital Readout (DRO) Screen Features (continued)
Softkeys Page 2
SETUP Opens the JOB SETUP menu and provides access to the
INSTALATION SETUP soft key (Passcode required).
DIMENSION ANVILS Opens the menu to enter the outside dimension of the standard flat
face anvils (Default value: 1.5 in).
MEASURING FORCE Opens the menu to enter the desired measuring force (Cycles in .5 lb.
increments with a range of 1 – 5 lbs.)
PRINT Transmits the current measured value to a connected printer or PC
via the serial interface (Force symbol lights up).
Softkeys Page 3
MEASURE FRICTION Opens the menu to measure friction of the track (correct passcode
1538 required).
COUNTING
DIRECTION Opens the menu to change counting direction of axis X1 (correct passcode 1538 required).
FORCE-LOK ON/OFF Turns the measuring force option on and off.
HELP Calls the integrated help system.

MIC TRAC Operation Manual Model MT-3000
16 Copyright © 2014 Gagemaker. All rights reserved
Setup Procedures
Removing Lifting Lugs (Optional)
The accuracy and repeatability of your MIC TRAC depends on the correct attachment of the
components. If the components are not attached properly, the gage will perform incorrectly.
Each of the procedures on the following pages will help you to setup your MT-3000 properly.
Materials Needed:
¾
MIC TRAC MT-3000 base unit
¾
Button head cap screws (included with unit)
¾3/8" and 5/16" hex wrenches
When the unit is in place, you may want to remove the (4) lifting lugs. However, if you do remove
the lugs, keep the lugs and bolts handy. You will need to reattach them if the unit needs to be
relocated or shipped back to the factory.
1. Remove the four lugs with a 3/8" hex wrench.
2. Replace each lug bolt with one of four
button head cap screws, using a 5/16"
hex wrench.
!

MIC TRAC Operation Manual Model MT-3000
Copyright © 2014 Gagemaker. All rights reserved 17
Attaching Cables to the Digital Readout
Materials Needed:
¾MIC TRAC MT-3000 base unit ¾Force-Lok cable (only with 3000F models)
¾
Digital Readout (DRO)
¾
Power cord
¾Scale cable (attached to base unit)
1. Ensure that the ON/OFF switch located on the rear panel
of the DRO is in the OFF position.
2. Plug the scale cable into the port on the rear panel of the
DRO labeled X1. Secure all connectors to the panel
using the connector screws.
Note: Do not force any electrical connections together.
Always check alignment prior to joining any
connection.
3. For the 3000F Models Only, plug the Force-Lok cable
into the X2 port on the rear panel of the DRO.

MIC TRAC Operation Manual Model MT-3000
18 Copyright © 2014 Gagemaker. All rights reserved
Attaching Cables to the Digital Readout (continued)
4. Plug the female end of the power cord into the AC power
receptacle on the rear panel of the DRO.
5. Plug the opposite end of the power cord into an 110V AC
current outlet.
Note: The DRO contains an automatic switching power
supply that operates on 100-240V, 60Hz or 50
Hz. It will automatically switch to use either 110V
or 240V. A cord adapter may be required for
240V operation.
6. Turn the DRO on using the ON/OFF switch. The display
on the front panel should be illuminated. If the display
does not respond, refer to the Troubleshooting Guide in
this manual.