
—2—
Frame Assembly
Step 1. Organize all parts on a flat, clean surface. All frame parts are
labeled with a letter and number. See corresponding parts list. Use a
hammer or rubber mallet to tap an End Plug into the tops of each SR
(right) and SL (left) Vertical Bar. Important note: The top of the SR
and SL Bars have bolt holes through sides of the bar. The bottom of
the bars have bolt holes in all sides of the bar.
Step 2. Take an S Vertical Bar and find the nut insert located inside the
end (Figure ). Using the shorter /” bolt, connect an ST Bar to the
top of the S Vertical Bar by screwing the bolt through the ST bar and
into the nut insert (Figure ).
Tip: Make sure the bolt enters the nut insert straight. If the nut insert is
off center, use a hammer and a bolt to tap the sides of the nut insert
until it is level.
Tip: You may need to loosen bolts as you go through the rest of the
assembly, so only partially tighten them for now.
Step 3. Using a ” bolt, attach an SB Bar to the bottom of the S Vertical
Bar (Figure ).
Step 4. Connect an SL and an SR Vertical Bar to the ends of the SB by
inserting bolts through their largest holes. The bolts will be fully inside
the SL and SR Bars when tightened flush to the SB bar. Attach the
ST between the SL and SR (Figure ). You have just finished the
first Side Frame.
Step 5. Repeat Steps through to assemble the second side frame, then firmly tighten all bolts on both Side Frames, making sure
the bars are flush with one another (Figure ).
Important: Completely assemble both sides before
proceeding.
Step 6. Connect the ends of an A Bar between the top
ST Bars (Figure ). The open track of the A Bar
should face toward the ground. Insert the bolt through
the predrilled hole above each Guide Hole, then screw
the bolt into the end of the A Bar on both ends
(Figure ). Connect the remaining A Bar to the S
Vertical Bars at the lower tier.
Step 7. Connect the A Shelf Bars to the SL and SR
Vertical Bars at each tier (Figure ). Each A Shelf Bar is
box-shaped with a thin flange. Make sure the flat side
of the flange is flush with the outside of the S Bars on
each side and pointing toward the top of the unit. The
box-shaped portion of the Shelf Bars are positioned
inside to hold the Poly Trays (Figure ).
Step 8. You may now tighten all bolts on the frame,
holding the bars in place as you tighten. With the frame
upright, make sure all outside edges of the bars are
flush and secure. Adjust the bars as necessary.
Step 9. Gently lay the entire frame on its side. Place a
Caster Insert into the bottom of all four S Vertical Bars.
Firmly push a Caster into each insert until it clicks into
place (Figure ).
Step 10. Stand the unit upright. Cover all the bolt holes
with Bolt Caps. Place Poly Trays on the A Shelf
Crossbars. The frame assembly is finished.
End Plug
End Plug
Bolt
Bolt
Bolt Cap
Bolt Cap Bolt
Side Frame Assembly
Figure 1
S3T
S3B
Nut insert
S2
S3T
Bottom of S1 bars
have 4 bolt holes
Figure 2
Caster Insert
Caster
S3T
S3T
S3B
S3B
Box side of A4 Shelf Bars
face inside and the thin
flanges are positioned up.