GBC ORCA 64TH Quick start guide

IllustratedParts
ElectricalSchematics
GBC ORCA 64 TH
ILLUSTRATED PARTS
AND SCHEMATICS BOOK
07/11/03

3
ILLUSTRATEDPARTS Page
O64TH - 001 Frame Assembly 5
O64TH - 002 Rewinder Assembly 6
O64TH - 003 Rollers & Sensor Assembly 7
O64TH - 004 Front & Rear Table Assembly 8
O64TH - 005 Chain Linking Assembly 9
O64TH - 006 Main Roller Lift Assembly 10
O64TH - 007 Safety Shield Assembly 11
O64TH - 008 Control Panel Assembly 12
O64TH - 009 Power Panel Assembly 13
O64TH - 010 Heater Assembly 14
O64TH - 011 Upper & Lower Idler Assembly 15
O64TH - 012 Rewinder Sprocket Assembly 16
O64TH - 013 Unwind Assembly 17
O64TH - 014 Solenoid Valve Assembly 18
O64TH - 015 Cabinet & Cover Assembly 19
O64TH - 016 Rear Slitter Assembly 20
ELECTRICALSCHEMATICS
O64TH - 024 Orca 64 Wire Diagram 21
O64TH - 025 DC Power Supply Circuit 22
O64TH - 026 Main Motor Drive Circuit 23
O64TH - 027 Main MCU Control Circuit 24
O64TH - 028 Display Panel Circuit 25
O64TH - 029 Safety Relay Board Circuit 26
O64TH - 030 Sensor Interface Circuit 27
O64TH - 031 Roller Tension Control Circuit 28
O64TH - 033 Vacuum Fan Drive Circuit 29
REVISIONSUMMARY
DATE DWG #REV. REASON BY:

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
GBC CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
PERMISSION FROM GBC.
PROPRIETARY
C
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN TOL.
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+ .020
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+ .005
X/X
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XX
XXX
XXXX
ANGLES
+ 1D
FINISH
TO BE
125 TITLE :
DATE : DRAWN BY : DWG SCALE : DWG :
REVISION
CHECKED BY : Sean Flood
Frame Assembly
GBC Orca 64 TH
O64TH - 001N/AN/A07/10/03
(2) 601410735
Cross Bar
(1) 701080407
Steel Chain + Chain Gear, 12T, 20T
(1) 609060110
DC Geared Motor
(1) 601410752
Motor Cover
(4) 701130504
5" Caster
(4) 601220364
Leveling Foot
(2) 601220347
PCB Bracket
(2) 706011163
Interrupter PCB, 4PK-CR1620PI
(3) 601410753
Emergency Switch Plate
(3) 704090253
Emergency Switch
(3) 803040343
Emergency Switch Sticker
(2) 703070289
Fitting, KQ2H08-03S-X2
(1) 703070283
Air Filter/ Mist Sepa/ Bracket
(2) 613020011
Support Bar

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
GBC CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
PERMISSION FROM GBC.
PROPRIETARY
C
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN TOL.
+ 1/64
+ .050
+ .020
+ .010
+ .005
X/X
X
XX
XXX
XXXX
ANGLES
+ 1D
FINISH
TO BE
125 TITLE :
DATE : DRAWN BY : DWG SCALE : DWG :
REVISION
CHECKED BY : Sean Flood
Bridge and Rewind Assembly
GBC Orca 64 TH
O64TH - 002N/AN/A07/10/03
(3) 613020672
Rewinder Shaft
(3) 613020663
Rewinder Shaft Bushing
See O64TH - 013
See O64TH - 013
See O64TH - 013
See O64TH - 014
See Detail "A"
(3) 613020074
Rewinder Shaft Holder Support
(3) 613020073
Rewinder Shaft Holder
(6) 701106734
Set Screw Ball Plunger, M5*12
Detail "A"
(1) 601410779
Film Guide
See O64TH - 014

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
GBC CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
PERMISSION FROM GBC.
PROPRIETARY
C
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN TOL.
+ 1/64
+ .050
+ .020
+ .010
+ .005
X/X
X
XX
XXX
XXXX
ANGLES
+ 1D
FINISH
TO BE
125 TITLE :
DATE : DRAWN BY : DWG SCALE : DWG :
REVISION
CHECKED BY : Sean Flood
Rollers and Sensor Assembly
GBC Orca 64 TH
O64TH - 003N/AN/A07/10/03
(1) 607050121
Upper Heat Roller
(1) 607050119
Lower Heat Roller
See O64TH - 012
(1) 705200201
Infrared Sensor Assembly
(1) 601410732
Thermal Sensor Bar
(2) 601410731
Sensor Bar Bracket

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
GBC CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
PERMISSION FROM GBC.
PROPRIETARY
C
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN TOL.
+ 1/64
+ .050
+ .020
+ .010
+ .005
X/X
X
XX
XXX
XXXX
ANGLES
+ 1D
FINISH
TO BE
125 TITLE :
DATE : DRAWN BY : DWG SCALE : DWG :
REVISION
CHECKED BY : Sean Flood
Front and Rear Table Assembly
GBC Orca 64 TH
O64TH - 004N/AN/A07/10/03
(2) 601220315
Bearing Housing
(12) 701010141
Ball Bearing, #6902
(1) 601410740
Idler Roller Bracket, Left
(1) 601410739
Idler Roller Bracket, Right
(1) 613020307
Rear Idler Roller
(1) 604036233
Rear Cover
(1) 601410730
Aux Rear Plate
(4) 613020648
Front Table Pin
(1) 601410747
Front Table Bracket, Right
(2) 613020649
Front Table Hinge Pin
(1) 604036234
Front Table
(11) 609040302
Fan, 80mm, 24V
(11) 704200101
Fan Safety, 80mm
(2) 601211157
Front Table Support Bracket
(1) 601410746
Front Table Bracket, Left
(1) 601410748
Micro Switch Cover
(1) 701090189
Torsion Spring
(1) 604036235
Micro Switch Lever
(2) 704090419
Micro Switch
(2) 601410791
Front Table Plate
(25) 613020303
Front Table Pin
See O64TH - 008

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
GBC CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
PERMISSION FROM GBC.
PROPRIETARY
C
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN TOL.
+ 1/64
+ .050
+ .020
+ .010
+ .005
X/X
X
XX
XXX
XXXX
ANGLES
+ 1D
FINISH
TO BE
125 TITLE :
DATE : DRAWN BY : DWG SCALE : DWG :
REVISION
CHECKED BY : Sean Flood
Chain Linking Assembly
GBC Orca 64 TH
O64TH - 005N/AN/A07/10/03
(1) 701070179
Roller Chain, 63.5 pcs
(1) 701070178
Roller Chain, 79.5 pcs
(1) 701070180
Roller Chain, 90.5 pcs
(1) 703040232
Lower Take Up Boss
(3) 703040231
Upper Take Up Boss
(1) 701080554
Heat Roller Sprocket, 31T
(1) 701070226
Roller chain, 31.5 pcs
See O64TH - 013
See Detail "A"
See Detail "B"
Detail "B"
Detail "A"
(?) ?????????
Idler Sprocket Boss
(?) ?????????
Washer
(?) ?????????
Steel Chain Gear, ??T
(?) ?????????
Ball Bearing
(?) ?????????
Washer
(1) 613020304
Lower Idler Double Sprocket Boss
(1) 701080409
Steel Chain + Chain Gear, 25T, 25T
(4) 701010133
Ball Bearing, #6005

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
GBC CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
PERMISSION FROM GBC.
PROPRIETARY
C
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN TOL.
+ 1/64
+ .050
+ .020
+ .010
+ .005
X/X
X
XX
XXX
XXXX
ANGLES
+ 1D
FINISH
TO BE
125 TITLE :
DATE : DRAWN BY : DWG SCALE : DWG :
REVISION
CHECKED BY : Sean Flood
Main Roller Lift Assembly
GBC Orca 64 TH
O64TH - 006N/AN/A07/10/03
(2) 609050311
Synchronous Motor
(2) 701080174
Steel Spur Gear, 20T
(1) 601220345 (601220346)
Motor Bracket Cover, Left (Right)
(1) 601220343 (601220342)
Motor Bracket, Left (Right)
(2) 701080175
Steel Spur Gear, 40T
(1) 601220340 (601220341)
Disk Plate, Left (Right)
(2) 706011196
PCB, Tension Adjust
(8) 601220317
Upper PCB Spacer
(1) 601220308 (601220307)
Upper Tension Adjust Support Block, Left (Right)
(10) 701010133
Ball Bearing, #6804
(2) 601220311
Tension Adjust Shaft
(2) 613020650
Tension Adjust Blcok
(2) 601220354
Tension Adjust Shaft Key
(8) 601220318
Lower PCB Spacer
(1) 601220309 (601220310
Lower Tension Adjust Supprt Blcok, Left (Right)
(2) 703070281
Cylinder,
(8) 703070286
Speed Controller
(2) 701110411
Wave Washer, F18
(2) 601220304
Lower Guide Support
(2) 701050291
Du Bushing, 50*20
(2) 601220302
Lower Heat Roller
Bearing Housing
(2) 701110713
Needle Roller Bearing
Washer, AS5070
(2) 601220344
Interruptor Plate
(4) 601220359
Guide Bolt
(4) 701090186
Roller Tension Spring
(2) 601220361
Press Plate
(2) 601220301
Upper Heat Roller Bearing Housing Plate
(2) 601220303
Upper Guide Support
(4) 613020301
Heat Roller Guide Shaft
(8) 701050158
Du Bushing, 20 *30 (2) 701050292
Du Bushing, 50*30

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
GBC CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
PERMISSION FROM GBC.
PROPRIETARY
C
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN TOL.
+ 1/64
+ .050
+ .020
+ .010
+ .005
X/X
X
XX
XXX
XXXX
ANGLES
+ 1D
FINISH
TO BE
125 TITLE :
DATE : DRAWN BY : DWG SCALE : DWG :
REVISION
CHECKED BY : Sean Flood
Safety Shield Assembly
GBC Orca 64 TH
O64TH - 007N/AN/A07/10/03
(1) 601410769
Micro Switch Bracket, Right
(1) 601410768
Micro Switch Bracket, Left
(1) 601410774
Safety Cover Plate, Right
(1) 601410776
Roller Cover, Right
(10) 613030541
Front Table Support Pin
(1) 601410772
Micro Switch Pressure, Right
(2) 704090419
Micro Switch
(1) 601410775
Roller Cover, Left
(1) 704090424
Micro Switch
(1) 601310508
Micro Switch Support
(1) 613020681
Safety Pin
(1) 601410771
Micro Switch Pressure, Left
(1) 601410773
Safety Cover Plate, Left
(1) 604036237
Safety Cover Cap, Upper
(1) 601410789
Safety Cover Block, Right
(1) 601410770
Safety Cover Block, Left
(1) 604036238
Safety Cover Cap, Lower
(1) 604036239
Paper Pressure Plate
(2) 703070365
U-Handle
(1) 601250179
Safety Cover Lever plate
(1) 601410831
Safety Cover Lever
(1) 701090169
Lever Spring
(1) 604022109
Table Lever Guide
(1) 601410790
Safety lever Bracket
See Detail "A"
Detail "A"

MANUFACTURE OR FOR ANY OTHER PURPOSE WITHOUT WRITTEN
COPIED OR DISCLOSED IN WHOLE OR IN PART, OR USED FOR
FOR ENGINEERING INFORMATION ONLY AND SHALL NOT BE REPRODUCED,
GBC CLAIMS PROPRIETARY RIGHTS TO THE
MATERIAL DISCLOSED ON THIS DRAWING. IT IS ISSUED IN CONFIDENCE
PERMISSION FROM GBC.
PROPRIETARY
C
4151 Anderson Road, DeForest, WI 53532
This print is the property of GBC. The information thereon is remitted in confidence.
UNLESS OTHERWISE SPECIFIED
TOLERANCE
DIM. AS
SHOWN TOL.
+ 1/64
+ .050
+ .020
+ .010
+ .005
X/X
X
XX
XXX
XXXX
ANGLES
+ 1D
FINISH
TO BE
125 TITLE :
DATE : DRAWN BY : DWG SCALE : DWG :
REVISION
CHECKED BY : Sean Flood
Control Panel Assembly
GBC Orca 64 TH
O64TH - 008N/AN/A07/10/03
(1) 601410763
Control Connector
(1) 601410764
Control Box Bracket
(1) 601410762
Control Box
See Detail "A"
(1) 601410745
Gauge Bracket
(1) 703070292
Fitting, KQ2F04-01
(1) 703070293
Air Regulator
(1) 703070294
Gauge
(1) 703070296
Fitting, KJH04-01S
(1) 706011192
PCB, Display
(1) 703020228
Control Panel
(1) 703020230
Control Key, Square
(1) 703020229
Control Key, Rectangle
(1) 803040530
Control Panel Over Lay
(1) 703020231
Dial Knob
Detail "A"