GE Druck DPI 620 Genii User manual

User Manual Druck DPI620 Genii
GE Measurement & Control
Druck DPI 620 Genii
Advanced Modular Calibrator
K0541
© 2013 General Electric Company. All Rights Reserved. Specifications are
subject to change without notice. GE is a registered trademark of General
Electric Company. Other company or product names mentioned in this
document may be trademarks or registered trademarks of their respective
companies, which are not affiliated with GE

User Manual Druck DPI620 Genii
Contents
1 Overview................................................................................................................................................... 8
Equipment in the Box............................................................................................................... 81.1
Optional Items ............................................................................................................................. 91.2
Observance of the User Manual........................................................................................ 91.3
General Safety Precautions ................................................................................................101.4
General Warnings....................................................................................................................111.5
Electrical warnings ..................................................................................................................121.6
Pressure Warnings ..................................................................................................................151.7
Preparing the Instrument.....................................................................................................161.8
Install the Battery.....................................................................................................................161.9
Charge the Battery..................................................................................................................181.10
1.10.1 Battery Charging Times ..............................................................................................18
Basic Modes................................................................................................................................191.11
1.11.1 Power On............................................................................................................................19
1.11.2 Power Off ...........................................................................................................................19
1.11.3 Sleep Mode........................................................................................................................19
1.11.4 Power up from Sleep Mode.......................................................................................19
Druck DPI 620 Genii, Modes................................................................................................201.12
1.12.1 Dashboard navigation.................................................................................................21
1.12.2 Set Date, Time and Language .................................................................................22
1.12.3 Themes................................................................................................................................22
1.12.4 Druck DPI 620 Genii Manual.....................................................................................22
Software and Firmware Upgrades..................................................................................231.13
1.13.1 Viewing Software Revision ........................................................................................23
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1.13.2 Upgrading the Software.............................................................................................23
Maintenance...............................................................................................................................281.14
1.14.1 Cleaning..............................................................................................................................28
Instrument Return....................................................................................................................291.15
1.15.1 Returned Material Procedure for USA..................................................................29
1.15.2 Returned Goods Procedure for Europe ...............................................................30
1.15.3 Instrument Disposal in the European Union.....................................................31
Packaging for Storage or Transportation ....................................................................321.16
1.9.1 Environment ..........................................................................................................................32
Marks and Symbols.................................................................................................................321.17
2 Electrical Operations.........................................................................................................................33
Basic Calibrator Operation..................................................................................................332.1
Set the Function Utility Options.........................................................................................382.2
2.2.1 Max/Min.Avg..........................................................................................................................38
2.2.2 Switch Test .............................................................................................................................39
2.2.3 Relief Valve.............................................................................................................................40
Measurement Display Options ..........................................................................................422.3
Example Procedure: Measure or Source Current.....................................................442.4
Example Procedure: Measure DC Voltage ...................................................................452.5
Example Procedure: Measure AC Voltage (CH1), 0 to 20 Vrms Only ...............462.6
Example Procedure: Measure AC Voltage (CH1) with the AC Probe................472.7
Example Procedure: Source DC Voltage (CH1) ..........................................................482.8
Example Procedure: Measure or Source Current with 24V Loop .....................492.9
E xample Procedure: Measure or Source Frequency Signals...............................512.10
Example Procedure: Measure/Simulate a Resistance Temperature Detector2.11
(RTD) 53
Example Procedure: Measure or Simulate a Thermocouple (TC)......................552.12
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Example Procedure: Switch Test ......................................................................................572.13
Measure Pressure: IDOS Option........................................................................................602.14
2.14.1 IDOS Option Assembly Instructions ......................................................................61
2.14.2 IDOS Function Procedures.........................................................................................62
Error Indications .......................................................................................................................632.15
3 Pressure Indicator Operation (MC620).....................................................................................64
Parts and Assembly ................................................................................................................653.1
3.1.1 Assembly Instructions.......................................................................................................67
Pressure Connections............................................................................................................683.2
3.2.1 Procedure (Attaching External Equipment) ............................................................68
Procedure Overview ...............................................................................................................703.3
Set up a Leak Test....................................................................................................................713.4
Set the Pressure Module to Zero ......................................................................................733.5
Error Indications .......................................................................................................................743.6
4 Data Logging Operation .................................................................................................................75
S et -up............................................................................................................................................774.1
Operation .....................................................................................................................................794.2
File Review...................................................................................................................................794.3
File Management .....................................................................................................................804.4
4.4.1 Transfer....................................................................................................................................80
4.4.2 Erase..........................................................................................................................................81
4.4.3 Memory Status.....................................................................................................................81
Data
F o rmat ...............................................................................................................................824.5
5 Documentation ...................................................................................................................................83
Analysis .........................................................................................................................................835.1
Set-up ............................................................................................................................................855.2
5.2.1 Define the Reference Channel......................................................................................86
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5.2.2 Define each Input Channel.............................................................................................87
Analysis Function .....................................................................................................................895.3
Run Procedure...........................................................................................................................905.4
5.4.1 Sequence to Upload and Download File .................................................................91
6 HART® Operations ............................................................................................................................92
HART® Menu Operations.....................................................................................................926.1
Start-up.........................................................................................................................................936.2
HART® Connections ...............................................................................................................946.3
Power Supply from the Calibrator ...................................................................................946.4
External Loop Power...............................................................................................................956.5
Communicator Attached to a Network.........................................................................966.6
Use of Test Connections.......................................................................................................966.7
Start HART® Application ......................................................................................................976.8
HART® Toolbar..........................................................................................................................996.9
Data Display............................................................................................................................1006.10
Editing Values .........................................................................................................................1016.11
Executing Methods...............................................................................................................1036.12
6.12.1 Method Example - Self-test....................................................................................104
6.12.2 Method Example - Analog Trim............................................................................105
Preferences..............................................................................................................................1076.13
Failed to find Device ............................................................................................................1086.14
7 Foundation™ Fieldbus ..................................................................................................................109
Introduction .............................................................................................................................1097.1
Startup........................................................................................................................................1097.2
FOUNDATION™ Fieldbus Toolbar..................................................................................1127.3
Scanning For Devices..........................................................................................................1147.4
7.4.1 Context Sensitive Menu.................................................................................................116
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7.4.2 Troubleshooting................................................................................................................118
Device Focus View................................................................................................................1197.5
The Navigation Menu Tree................................................................................................1217.6
7.6.1 Block Header bar..............................................................................................................122
Functional Group View .......................................................................................................1237.7
7.7.1 Displaying Parameter Help .........................................................................................125
7.7.2 Refreshing Data................................................................................................................126
7.7.3 Editing Values ....................................................................................................................127
7.7.4 Methods................................................................................................................................128
Function Finder ......................................................................................................................1297.8
Exporting Data to Main Genii Application .................................................................1317.9
7.9.1 Viewing Exported Variables in Channel Window..............................................133
My Block.....................................................................................................................................1347.10
Application Settings.............................................................................................................1367.11
7.11.1 Device Library...............................................................................................................136
7.11.2 Options.............................................................................................................................137
7.11.3 Advanced........................................................................................................................138
8 Calibration Procedures.................................................................................................................139
Before Starting .......................................................................................................................1398.1
Procedures (CH1/CH2): Current (measure) ...............................................................1428.2
Procedures (CH1/CH2): Current (Source)....................................................................1448.3
Procedures (CH1/CH2): DC mV/Volts (measure).....................................................1468.4
Procedures (CH1): DC mV/Volts (source) ....................................................................1488.5
Procedures (CH1): Frequency (measure/source)....................................................1508.6
Procedures (CH1): Frequency Amplitude (source) .................................................1548.7
Procedures (CH1): Resistance measure) ....................................................................1568.8
Procedures (CH1): True Ohms (measure) ...................................................................1588.9
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Procedures (CH1): Resistance (source)........................................................................1598.10
Procedures (CH1): TC mV (measure or source) .......................................................1618.11
Procedures (CH1): Cold Junction (TC method) and CJ (measure)...................1628.12
Procedures (CH1): AC mV/Volts (measure) ................................................................1658.13
Procedures: Pressure Indicator Modules (PM 620)................................................1678.14
Procedures: IDOS UPM........................................................................................................1708.15
9 General Specification ....................................................................................................................171
Introduction .............................................................................................................................1719.1
10 Manufacturer ...............................................................................................................................174
11 Display Icons ................................................................................................................................175
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1Overview
The Druck DPI620 Genii is a battery-powered instrument
for electrical measure and source operations and HART®
communications. The Druck DPI620 Genii also supplies the
power and user interface functions for all optional items.
The touch-screen displays up to six different parameters.
Equipment in the Box1.1
The following items are supplied with the Druck DPI 620
Genii:
•DC power supply
•Li-polymer battery
•Set of six test leads
•AC Probe
•Quick Start Guide
•Stylus
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Optional Items1.2
The items that follow are optional items which can be used
with the Druck DPI 620 Genii:
•Pressure Module Carrier, MC 620, this attaches directly
to the Druck DPI 620 Genii to make a fully integrated
pressure instrument.
•Pressure Module, PM 620, this attaches to the pressure
module carrier (MC 620) or a Pressure Station (PV 62X) to
enhance the pressure measurement functionality.
•Pressure Stations, PV 62X, if the Druck DPI 620 Genii is
installed in a Pressure Station, it becomes a fully
integrated pressure calibrator.
Observance of the User Manual1.3
This manual contains safety and battery installation
information for the Druck DPI 620 Genii. It is the
responsibility of the customer, to make sure that all
personnel operating and maintaining the equipment are
correctly trained and qualified. Before operating or using the
equipment read and obey all sections, including all
WARNINGS and CAUTIONS given in the Quick Start Guide.
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General Safety Precautions1.4
Read and obey all the operator's local Health and Safety
regulations and Safe Working Procedures or Practices.
When doing a procedure or task:
•Use only the approved tools, consumable materials
and spares to operate and maintain the equipment.
•Read and obey all applicable WARNING signs.
•Make sure that:
All work areas are clean and clear of
unwanted tools, equipment and materials.
All unwanted consumable materials are
discarded in accordance with local health
and safety and environmental regulations.
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General Warnings1.5
•It is dangerous to ignore the specified limits for the
instrument or its related accessories. This can
cause injuries.
•If the equipment is used in a manner not specified
by the manufacturer, the protection provided by
the equipment may be impaired.
•Do not use the instrument in locations with explosive gas,
vapour or dust. There is a risk of an explosion.
•Make sure all equipment is serviceable.
•Use equipment only for the purpose for which it is
provided.
•Wear all applicable Personal Protective Equipment (PPE).
•Do not use sharp objects on the touch-screen.
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Electrical warnings1.6
•To prevent electrical shocks or damage to the instrument,
do not connect more than 30V CAT I between the
terminals, or between the terminals and the ground
(earth).
•External circuits should have appropriate insulation to
the mains.
•To prevent electrical shocks, use only the GE specified
AC probe (Part: IO620-AC) to measure AC voltages
that are more than 20 Vrms. Do not connect more
than 300V CAT II between the IO620-AC leads, or
between the leads and the ground (earth). Attach it to
the specified connections only.
•This instrument uses a Lithium-Polymer (Li-Polymer)
battery pack. To prevent an explosion or fire, do not
short circuit, do not disassemble, and keep it safe
from damage.
•To prevent an explosion or fire, use only the GE
specified battery (Part: 191-356), power supply (Part:
191-339) and battery charger (Part: IO620-CHARGER).
•To prevent battery leakage or heat generation, only
use the battery charger and power supply in the
temperature range 0°C to 40°C (32°C to 104°F).
•The power supply input range is 100 – 240Vac, 50 to 60Hz,
250mA, installation category CAT I.
•Position the power supply so not to obstruct the supply
disconnecting device.
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•Note that the operating and storage temperature range
of the mains PSU does not match that of the DPI620.
Mains PSU operating temperature range 0°C to +40°C,
storage temperature range -40°C to +70°C.
•The DC input to the DPI620 Genii is rated at 5V (+/-5%).
Maximum current 2 Amps.
•To make sure the display shows correct data,
disconnect the test leads before power is set to on or
changing to another measure or source function.
•Make sure the power is OFF before connecting or
disconnecting the probe.
•Keep the probe and leads free from all contaminants
.
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The following summary of installation and measurement
overvoltage categories are derived from IEC61010-1.
The overvoltage categories indicate the severity of
overvoltage transients
Overvoltage
Category
Description
CAT I
Overvoltage category I has the least severe
overvoltage transients. Generally CAT I
equipment is not designed to be directly
connected to the mains supply. Examples of CAT I
equipment are process loop powered devices
CAT II
Overvoltage category II describes an electrical
installation where typically single phase
equipment is connected. Examples of such
equipment are appliances and portable tools
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Pressure Warnings1.7
•Some liquid and gas mixtures are dangerous. This
includes mixtures that occur because of
contamination. Make sure that the equipment is safe
to use with the necessary media.
•To prevent a dangerous release of pressure, isolate
and bleed the system before disconnecting a
pressure connection.
•To prevent a dangerous release of pressure, make
sure that all the related pipes, hoses and equipment
have the correct pressure rating, are safe to use and
are correctly attached.
•To prevent damage to the Druck DPI 620 Genii, only
use it within the specified pressure limits.
•Do not exceed the maximum pressures stated in the
appropriate component manual for the unit under test.
•Reduce pressure at a controlled rate when venting to
atmosphere.
•Carefully de-pressurize all pipes to atmospheric
pressure before disconnecting and connecting to the
unit under test.
•Observe cleanliness when using the instrument.
•Severe damage can be caused if equipment
connected to this instrument is contaminated.
•Connect only clean equipment to the instrument. To
avoid any contamination, an external filter is
recommended.
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Preparing the Instrument1.8
On receipt of the instrument check the contents in the
box, listed in section 1.1. It is recommended to retain the
box and packaging for future use.
Install the Battery1.9
1. Remove the five Pozidriv screws (A) (Ref: Figure 1-1).
2. Remove the battery cover.
3. Check the connections on the battery line up with the
connections in the battery compartment.
4. Place the battery in the battery compartment.
5. Replace the battery cover.
6. Secure the cover with the five Pozidriv screws.
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Figure 1-1
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Charge the Battery1.10
1. Connect the DC power supply into the +5V DC
connection on the side of the unit (Ref: Figure 1-2).
2. The battery can also be charged using the USB
connections (Ref: Figure 1-2).
3. The unit can be On or Off when charging. Charging
times may be longer if charging when the unit is
switched on.
1.10.1 Battery Charging Times
Charging Connection Charge Time
DC Power Supply 6.5 hours
External Battery Charger 6.5 Hours
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Basic Modes1.11
1.11.1 Power On
From OFF – momentarily press the power button until the
display flashes (Ref: Figure 1-2) .
1.11.2 Power Off
Press and hold power button until the screen is blank.
1.11.3 Sleep Mode
Press and release power button for sleep mode.
1.11.4 Power up from Sleep Mode
When powered-up from sleep mode the instrument always
opens the last screen shown before going into sleep mode.
Figure 1-2
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Druck DPI 620 Genii, Modes1.12
The Druck DPI 620 Genii can be used as follows:
•Calibrator (with independent functions on each of six
channels).
-Data logging capabilities
-Documenting capabilities
•HART® Communicator.
•Foundation Field-bus Communicator.
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