Geberit ACO 102 User manual

Betriebsanleitung
Manuel d’utilisation
Istruzioni di funzionamento
Operation
Manual
ACO 102
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Translation of the original operating instructions
Safety
Target group
This tool may only be used by skilled persons in accordance with EN IEC 82079-1:2012.
Intended use
The Geberit pressing tool ACO 102 is only allowed to be used for pressing pipes and
pressfittings of the Geberit Mepla and Geberit Mapress pressing systems.
Only Geberit pressing jaws with the compatibility mark may be used with the ACO 102
pressing tool. The relevant overviews regarding compatibility and the maximum pressing
areas can be found in the country-specific product range catalogues.
The Geberit pressing tool is not suitable for continuous operation. After 30 minutes of
continuous operation, a break of at least 15 minutes must be taken to allow the pressing tool
to cool.
Any other use or a use extending beyond the intended application is deemed to be improper.
Geberit will not accept any liability for any resulting damage.
Basic safety notes
WARNING: Risk of injury caused by flying fragments if used incorrectly or if worn or
damaged pressing attachments are used
• Only use the pressing attachments (pressing jaws, pressing collars, adapter jaws) if they
are in perfect working order
• Examine the pressing attachments regularly before and after each use for defects,
particularly for incipient cracks in the pressing contour and the retaining bracket, and also
for other damage. If there are cracks in the material, take the entire pressing attachment
out of service immediately and do not use it again
• Do not use a pressing attachment again after it has been used incorrectly or in a way that
does not comply with its intended use. Instead, hand it over to an authorised repair shop
for testing
• Adhere strictly to maintenance regulations and maintenance intervals for the pressing tool
and pressing attachments
• Wear suitable protective equipment (protective goggles etc.)
• Only have repair work carried out by Geberit or an authorised repair shop
• Follow the country-specific safety regulations
• Read through and note all safety notes and instructions relating to the pressing tool and
pressing attachments before commissioning. Failure to observe the safety notes and
instructions can lead to electric shock, fire and/or serious injuries. Store all safety notes
and instructions for the future
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NOTE
Pressing attachments (pressing jaws, pressing collars, adapter jaws) are wearing parts.
Frequent pressing will cause the material to become worn; advanced stages of wear will be
indicated by incipient cracks. Pressing attachments that display this kind of wear or are
damaged in any other way may break, particularly if they are used incorrectly (e.g. pressing a
fitting that is too large, tilting, foreign bodies on the fitting) or in a way that does not comply
with their intended use.
Explanation of symbols
Tabelle 1: Symbols in the instructions
Tabelle 2: Symbols on the product
Symbol Meaning
WARNING Refers to a potentially dangerous situation that may cause serious injury
or death
CAUTION Refers to a potentially dangerous situation that may cause slight or
moderate injury or material damage
Refers to important information
Symbol Meaning
Refers to a potentially dangerous situation caused by flying fragments
that may cause serious injury or death
Read the safety notes and operating instructions before commissioning
the device
Operation of the retaining pin
Service sticker: Indicates the time of the next mandatory maintenance
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Product description
Structure
The Geberit pressing tool consists of:
• pressing tool incl. operating instructions
• pressing jaws
• battery charger incl. user manual
• rechargeable battery 12 V DC
• safety notes
• transport case
The equipment may vary depending on the scope of delivery.
1 Pressing tool
2 Pressing jaw
3 Retaining pin
4 Roller drive
5 Rechargeable battery
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3
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Function
1 Start button
2RedLED
3GreenLED
4 Charge level indicator
5 Unlocking button
6 Swivelling pressing head
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Automatic pressing function
The Geberit pressing tool functions electrohydraulically. An automatic pressing function
makes sure that the press connection is completely finished. The automatic pressing
function does not switch on until approx. one second later. After the automatic pressing
function has switched on, the green LED [3] goes out and the pressing sequence proceeds
automatically. The pressing sequence can only be interrupted by pressing and holding the
unlocking button [5]. When the pressing sequence is finished, the motor automatically
switches off and the green LED [3] lights up again.
If the start button [1] is released before the automatic pressing function switches on, the
piston in the pressing tool will move back to its starting position. The pressing sequence is
not finished and must be restarted.
Unlocking button [5]
The pressing sequence can be interrupted by pressing and holding the unlocking button [5].
The piston in the pressing tool moves back to its starting position. Pressing the start button
[1] again restarts the pressing sequence.
LED display [2] [3]
The two LEDs [2] [3] show the operating states of the pressing tool. The pressing tool is ready
for operation when the green LED [3] is lit. The red LED [2] or the flashing green LED [3]
indicate malfunctions.
Charge level indicator [4]
The four green LEDs [4] show the charge level of the rechargeable battery. The number of lit
LEDs indicates the charge level. The rechargeable battery is empty when the green LED [3]
flashes.
Swivelling pressing head [6]
The pressing tool has a swivelling pressing head that can swivel 180°. This can only be
swivelled before pressing. To swivel the pressing head, hold the grip area of the pressing tool
and swivel the front part of the pressing cylinder.
Standby mode
If the Geberit pressing tool is not used for 30 minutes, it switches to standby mode. No LED is
lit. To start the pressing tool, briefly press the start button [1].
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5
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Technical data
1) Measurement inaccuracy of the sound pressure level: 3 dB(A)
2) Measurement inaccuracy of the vibration emission value: 1.5 m/s2
The stated vibration emission value has been measured according to a standardised test
process and can be used for comparison with another device. The stated vibration emission
value can also be used for an introductory estimation of the exposure.
Please note: the vibration emission value can differ from the stated value during the actual
use of the device, depending on the way the device is used. Depending on the actual
operating conditions (intermittent operation), it may be necessary to determine safety
measures to protect the operator.
Nominal voltage 12 V DC
Power consumption 240 W
Nominal force 19 kN
Protection degree IP20
Net weight 1.7 kg
Sound pressure level at user's ear1) 76 dB(A)
Vibration emission value2) ≤2.5 m/s2
Operating temperature -20 – +60 °C
Battery capacity 1.5 Ah
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Operation
Inserting Geberit pressing jaws
Prerequisites
Rechargeable battery is not inserted in the pressing tool.
1Rotate the retaining pin by 180° to the front and pull it out (see cover page in the front,
figure A).
2Insert the pressing jaw in the pressing tool (see cover page in the front, figure B).
3Push the retaining pin in until the stop position is reached and rotate it by 180° to the
rear (see cover page in the front, figure C).
Charging and inserting the Geberit rechargeable battery
1Charge the rechargeable battery before commissioning.
2Insert the rechargeable battery in the pressing tool from the rear (see cover page in the
back, figure D).
Result
Pressing tool is in sleep mode. No LED lights up.
WARNING
Danger of crushing by exposed parts
`Do not hold any parts of your body or other objects in between the pressing jaw
`Keep your fingers away from the roller range if there is no pressing jaw inserted
CAUTION
Damage to the device because the retaining pin is not pushed in completely
`Push the retaining pin in completely and lock it
CAUTION
Damage to the device due to incorrect rechargeable battery
`Make sure that the voltage of the rechargeable battery corresponds to the details
on the specification plate of the pressing tool
Read the user manual for the battery charger for information on how the battery
charger functions.
Remove the rechargeable battery from the pressing tool before transporting and
storing it; otherwise the rechargeable battery will run flat.
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Pressing with Geberit pressing jaws
Prerequisites
• Pipe ends are deburred and clean
• Pipe and pressfitting have been fitted together in accordance with the piping system
installation manual
1Make sure that the diameter of the pressfitting matches the diameter of the pressing
jaw.
2To start the pressing sequence, press and hold the start button for at least one
second.
Result
The hydraulic valve switches off the pressing sequence after the pressing operation
has been completed. The end of the pressing sequence is indicated by the motor
switching off.
WARNING
Risk of injury caused by flying fragments if used incorrectly or if worn or damaged
pressing jaws are used
`Only use the pressing jaws if they are in perfect working order (see the basic safety
notes)
`Make sure that the diameter of the pressfitting matches the diameter of the
pressing jaw
`Do not tilt the pressing jaw on the pressfitting
`Clean away any dirt, chips or the like between the pressing jaw and the pressfitting
`If the pressing jaws have been used incorrectly, or in a way that does not comply
with their intended use, do not continue to use them and have them examined by an
authorised repair shop
`Wear suitable protective equipment (protective goggles etc.)
Pressing jaws are wearing parts. Frequent pressing will cause the material to become
worn; advanced stages of wear will be indicated by incipient cracks. Pressing jaws that
display this kind of wear or are damaged in any other way may break, particularly if they
are used incorrectly (e.g. pressing a fitting that is too large, tilting, foreign bodies on
the fitting) or in a way that does not comply with their intended use.
WARNING
Danger of crushing when the pressing tool closes automatically
`Do not hold any parts of your body or other objects in between the pressing jaw
`Do not hold the pressing tool in the area of the pressing jaw
CAUTION
Damage to the device caused by continuous operation
`Allow the pressing tool to cool for at least 15 minutes after 30 minutes of
continuous operation
The procedure for pressing depends on the type of pressing jaw and is described in
detail in the user manual of the relevant system.
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Troubleshooting before the pressing sequence
Troubleshooting during the pressing sequence
Troubleshooting after the pressing sequence
Fault Cause Actions
The pressing tool cannot
be started and no LED
lights up
Rechargeable battery is
defective
`Have the rechargeable battery
examined by a repair shop and
replace it if necessary
Rechargeable battery is
not inserted
`Insert the rechargeable battery
Green LED flashes Rechargeable battery not
charged up sufficiently
`Charge the rechargeable battery
or replace it
Fault Cause Actions
Pressing tool stops and
no LED lights up
Rechargeable battery is
defective
`Release start button
`Replace the rechargeable battery
and have it examined by a skilled
person
`Press unlocking button: roller
drive moves to its starting position
`Repeat the pressing operation
Red and green LEDs flash
alternately
Maintenance interval has
been reached
`Send the pressing tool to an
authorised repair shop for
testing1)
1) The addresses of authorised repair shops can be requested from the Geberit sales companies or found
at www.geberit.com
Fault Cause Actions
Red LED lights up A device failure has
occurred
`Press the start button
`If pressing the start button is not
successful, the pressing tool is
defective. Send the pressing tool
to an authorised repair shop for
testing1)
`Check pressing and repeat if
necessary
1) The addresses of authorised repair shops can be requested from the Geberit sales companies or found
at www.geberit.com
Red LED flashes Incorrect or defective
rechargeable battery
inserted
`Replace rechargeable battery
Operating temperature of
the rechargeable battery
has been exceeded or not
attained
`Observeoperatingtemperatureof
the rechargeable battery
Green LED flashes Rechargeable battery not
charged up sufficiently
`Charge the rechargeable battery
or replace it
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Maintenance
Maintenance regulations
For addresses of authorised repair shops, contact your Geberit sales company or visit
www.geberit.com.
For safety reasons, it is absolutely essential to observe the following maintenance
intervals and perform the maintenance work described. The same applies to the
mandatory maintenance rules for the pressing attachments.
A service sticker on the pressing tool indicates the time of the next mandatory
maintenance.
The pressing tool must always be taken for maintenance together with the pressing
attachments in its transport case.
Maintenance work and repair work may only be carried out by Novopress or
authorised Novopress repair shops.
Interval Maintenance work
Regularly (before use,
at the start of the
working day)
• Examine the pressing tool and rechargeable battery for externally
visible defects and damage that could affect safety
• Clean and lubricate the pressing tool
• Clean pressing attachments and check for defects (particularly
cracks in the material)
• Lubricate pressing attachments; see user manual of the
respective system
Every six months • Have an authorised repair shop perform a metrological
measurement in order to establish any safety-related defects or
damage. However, this metrological measurement does not
replace any country-specific regulations and legislation that
might prescribe further checks and maintenance work
After 40 000 pressing
operations (interval is
indicated by the red
and green LEDs
flashing) or after two
years at the latest
• Have an authorised repair shop examine the press capacity and
the state of wear
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Cleaning and lubricating the Geberit pressing tool
Prerequisites
Rechargeable battery is not inserted in the pressing tool.
1Push in both release buttons on the rechargeable battery and pull out the battery (see
cover page in the back, figure E).
2Clean the roller drive and retaining pin of the pressing tool.
3Use compressed air or a brush to remove dirt.
4Use BRUNOX® Turbo-Spray® or equivalent to lubricate the roller drive, its guide and the
retaining pin (see cover page in the back, figure F).
5Wipe off any excess lubricant.
WARNING
Risk of injury from switching on inadvertently
`Remove the rechargeable battery before starting any maintenance work on the
pressing tool
CAUTION
Damage to the device from dampness or moisture
`Never immerse the pressing tool in water or other liquids
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Disposal
Constituents
This product meets the requirements of Directive 2011/65/EU RoHS (restriction of the use of
certain hazardous substances in electrical and electronic equipment).
Disposal of waste electrical and electronic equipment
In accordance with Directive 2012/19/EU (WEEE-II), manufacturers of electrical equipment
are obliged to take back old equipment and to dispose of it appropriately.
The symbol indicates that the product cannot be disposed of with non-recyclable waste. Old
equipment should be returned directly to Geberit, where it will be disposed of appropriately.
Please contact your responsible Geberit sales company for addresses to which equipment
can be returned.
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Conformity
EC declaration of conformity in accordance with directives
2004/108/EC and 2006/42/EC
We hereby declare that the Geberit pressing tool ACO 102 meets the relevant basic health
and safety requirements as a result of its design and construction type as well as the version
that we have put on the market.
If the pressing tool is used improperly or modified without our permission, this declaration
becomes invalid.
Applied standards:
• EN 55014-1
• EN 55014-2
• EN 60745-1
• EN ISO 14121-1
• EN ISO 12100-1
• EN ISO 12100-2
Address
Geberit International AG, Schachenstrasse 77, CH-8645 Jona, Switzerland
Person in charge of documentation
Werner Trefzer, Produktkommunikation, Geberit International AG, CH-8645 Jona,
Switzerland
21.08.2013, Dr. F. Klaiber,
Managing Director
21.08.2013, G. Taubert,
Head of International Standardisation
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Geberit International AG
Schachenstrasse 77
CH-8645 Jona
T [phone]
F [phone]
[email protected]
→ www.geberit.com
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