gefran AGy-L Series Guide

Replace AGy-L by VDL200
English
Fast installations and
commissioning manual
Rev. *Draft*
– 22-9-2016
1SXXXXX
SIEIDrive

Replace AGy-L by VDL200 Pag. 2 of 17
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Keep the manual in a safe place and available to engineering and installation personnel during the product functioning period.
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The data can only be used for the product description and they can not be understood as legally stated properties.
All rights reserved

Replace AGy-L by VDL200 Pag. 3 of 17
Table of contents
1Introduction ...................................................................................................................................................... 4
2Replace the AGy-L: VDL200 Mechanical Installation.................................................................................... 5
2.1 Dimension and weight for models AGy-L 2040 … 3150............................................................................. 5
2.2 Dimension and weight for models VDL200 1040 … 2110.......................................................................... 6
3Mechanical installation.................................................................................................................................... 7
3.1 Maximum inclination and assembly clearances.......................................................................................... 7
3.2 Fastening positions..................................................................................................................................... 8
4Replace the AGY-L: VDL200 Wiring Connection........................................................................................... 9
4.1 AGy-L Terminals Description...................................................................................................................... 9
4.2 VDL200 Terminals Description................................................................................................................. 10
4.3 Wiring Corrispondence table AGy-L / VDL200 ......................................................................................... 11
4.4 VDL200 Power section wiring................................................................................................................... 12
4.4.1 VDL200: Power Line – Motor- Breaking Resitor Connection........................................................... 12
5VDL200 Commissioning ................................................................................................................................ 13
5.1 Set motor parameters in STARTUP WIZARD menu ................................................................................ 13
5.2 Execute Autotuning................................................................................................................................... 14
5.3 Set Encoder data...................................................................................................................................... 14
5.4 Set the Maximum system speed............................................................................................................... 14
5.5 Set the speeds system (low, high and inspection).................................................................................... 15
5.5.1 Multispeed correspondence table AGy-L / VDL200.......................................................................... 15
6In case of problems adjust the following VDL200 parameters .................................................................. 17

Replace AGy-L by VDL200 Pag. 4 of 17
1 Introduction
This guideline has the target to provide the operators the indications for installations and fast commissioning of the
VDL200 as replacement for the old generation AGy-L.
The instructions reported below refers to standard installation controlled in multispeed.
For more detailed information included the safety precautions refer to the VDL200 Quick Start Guide
available on website www.gefran.com.

Replace AGy-L by VDL200 Pag. 5 of 17
2 Replace the AGy-L: VDL200 Mechanical Installation
2.1 Dimension and weight for models AGy-L 2040 … 3150

Replace AGy-L by VDL200 Pag. 6 of 17
2.2 Dimension and weight for models VDL200 1040 … 2110
Sizes
Dimensions: Width x Height x Depth
Weight
(mm)
(inches)
(kg)
(lbs)
VDL200-1040-...-4
VDL200-1055-...-4 162 x 343 x 159 6.38 x 13.50 x 6,26 5.6 12.3
Sizes
Dimensions: Width x Height x Depth
Weight
(mm)
(inches)
(kg)
(lbs)
VDL200-2075-...-4
VDL200-2110-...-4 162 x 396 x 159 6.38 x 15.59 x 6.26 7.6 16.7
162
8.3 321.2
11 318.5
115
5.5
115
148.1
159
337
343
162
159
392
115
5.5
8.3 376.2
11 373.5
115
148.1
396

Replace AGy-L by VDL200 Pag. 7 of 17
3 Mechanical installation
-----------------------------------------------------------------------------------------------------------------------------------------------
The Drive must be mounted on a wall that is constructed of heat resistant material. While the Drive is operating,
the temperature of the Drive’s cooling fins can rise to a temperature of 158° F (70°C).
Le drive doit être monté sur un mur construit avec des matériaux résistants à la chaleur. Pendant le
fonctionnement du drive, la température des ailettes du dissipateur thermique peut arriver à 70°C (158° F).
Because the ambient temperature greatly affects Drive life and reliability, do not install the Drive in any location
that exceeds the allowable temperature.
Étant donné que la température ambiante influe sur la vie et la fiabilité du drive, on ne devrait pasinstaller le drive
dans des places ou la temperature permise est dépassée.
Be sure to remove the desicant dryer packet(s) when unpacking the Drive. (If not removed these packets may
become lodged in the fan or air passages and cause the Drive to overheat).
Lors du déballage du drive, retirer le sachet déshydraté. (Si celui-ci n’est pas retiré, il empêche la ventilation et
provoque une surchauffe du drive).
Protect the device from impermissible environmental conditions (temperature, humidity, shock etc.).
Protéger l’appareil contre des effets extérieurs non permis (température, humidité, chocs etc.).
-----------------------------------------------------------------------------------------------------------------------------------------------
3.1 Maximum inclination and assembly clearances
The inverters must be mounted in such a way that air can flow freely around them, see paragraph 4.8 Cooling on
VDL200 QS instruction manual..
Maximum angle of inclination: 30° (referred to vertical position)
Minimum top and bottom distance: 150 mm
Minimum free space to the front: 25 mm
Minimum distance between drives: 25 mm
Minimum distance to the side with the cabinet: 25 mm
25 mm ( 0.98” )150 mm ( 6" )
10 mm ( 0.4" )
25 mm ( 0.98” )
25 mm ( 0.98” )

Replace AGy-L by VDL200 Pag. 8 of 17
3.2 Fastening positions
Recommended screws for fastening
Size 1 (VDL200..-1...)
4 x M5 x 12 mm screws + Grover (spring-lock) washer + flat washer
Size 2 (VDL200..-2...)
4 x M5 x 12 mm screws + Grover (spring-lock) washer + flat washer
Note! Other dimensions see chapter 2.2.
Fissaggio a muro • Wall mounting • Fixation mural • Wandmontagee • Fijación en pared
115 (5.53)
320.2(12.60) 321.2 (12.64) 7.5 (0.29)
7.5 (0.29)
CB
148.1 (5.83)
115 (5.53)
23.5 (0.93)115 (5.53)
7.5
376.2 (14.81)
B
C
115 (5.53) 23.5 (0.93)
Taglia 2
Size 2
Grandeur 2
Größe 2
Tamaño 2
Taglia 1
Size 1
Grandeur 1
Größe 1
Tamaño 1
17
5.5
11.5
9
5.5
11
5.3
(A) (B) (C)
Taglie • Sizes • Grandeurs • Größen • Tamaños :

Replace AGy-L by VDL200 Pag. 9 of 17
4 Replace the AGY-L: VDL200 Wiring Connection
4.1 AGy-L Terminals Description
10
11
DI 1
22
DI 2
DI 3
DI 4
DI 5
DI 6
DI 7
DI 8
+24Vdc
0V24
23
24
25
7
6
5
4
9
Regulation Board
DO 1
DO 2
COM-DO
16
17
34
COM-DI8
1
3
2
18
20
19
DO 4
DO 3
Power Board
C
D
BR1
U1/L1
W1/L3
V1/L2
PE1
U2/T1
W2/T3
V2/T2
PE2
Brake
+5V(forTTLencoder sonly)
Digital
Encoder
(forHTLencodersonly)
A+
A-
B+
B-
Vcc
GND
35
36
12
13
14
15
EXP-ENC-AGy
EM
EM
5
250
C
D
4
3
2
1
EXT+24V
(*)Standard= FreqSel3 src
EmergencyOperation= Bak
pwract src (seeChapter9)
10
11
DI 7
DI 8
+24Vdc
0V24
5
4
9
COM-DI8
EXT+24Vdc
EXT0V
(**)
(**)Remove Jumper
Digitalinputconnectionwithexternalsupply
EXT0V

Replace AGy-L by VDL200 Pag. 10 of 17
4.2 VDL200 Terminals Description
K2MK3M
BrakeFbk
MltSpd S2
MltSpd S1
MltSpd S0
Emergency mode
StartRevCmd
StartFwdCmd
K3M K2M
Feedback contactor
A1
A2
A1
A2
A1
A2
T3
T1
T2
XER
XE
Door
Run
Contactor
Brake
Contactor
Drive ON
Enable HW
Digital Input 8X
Digital Input 7X
Digital Input 6X
Digital Input 5X
Digital Input 4X
Digital Input 3X
Digital Input 2X
Digital Input 1X
+24V OUT
0V (24V) OUT
DI COM

Replace AGy-L by VDL200 Pag. 11 of 17
4.3 Wiring Corrispondence table AGy-L / VDL200
Type Function Terminal
AGy-L
Terminal
VDL200
Note
Digital
Inputs
Digital Input Drive Enable
22
T1: 9
Digital Input UP direction command
23
T1: 8
Digital Input DOWN direction command
24
T1: 7
Digital Input Multispeed 0
25
T1: 4
Digital Input Multispeed 1
7
T1: 3
Digital Input Multispeed 2
(if not used for Emergency)
6 T1: 2
Digital Input Emergency
(if not used for Multispeed 2)
6 T1: 6
External Fault 5 T1: 1
must be programmed in
VDL200 by PAR 11258
(as Digital Input 8x)
Alarm Reset 4 T1: 2
must be programmed in
VDL200 by PAR 4500
(as Digital Input 7x)
Relay
Output
Run contactor NO
16
T3: 52
Run Contactor NC
17
T3: 53
Drive OK Contactor NO
1
T3: 56
Drive OK Contactor NC
3
T3: 57
BRAKE Contactor NO
18
T3: 54
BRAKE Contactor NC
19
T3: 55
Analog
Input
Analog Input ±10V (0÷4 mA) (+)
30
T2: 43
Analog Input ±10V (0÷4 mA) (-)
31
T2: 42
Encoder
5 Vout
35
XER: 15
0 Vout
36
XER: 14
A+ Channel
12
XER: 13
A- Channel
13
XER: 12
B+ Channel
11
XER: 14
B- Channel
10
XER: 15
Z+ Channel
Not Available
XER: 8
Z- Channel
Not Available
XER: 9
A+ Channel Repetition
Not Available
XER: 23
A- Channel Repetition
Not Available
XER: 22
B+ Channel Repetition
Not Available
XER: 21
B- Channel Repetition
Not Available
XER: 20
Voltage
Ref
24V Power Supply
9
T1: 12
0V Power Supply
10
T1: 11
Digital Input Common (DI_COM)
8
T1: 10
EXAMPLE:
for the Enable command remove the connection from terminal 22 of the AGy-L and connect the wire to terminal 9 of the VDL200.

Replace AGy-L by VDL200 Pag. 12 of 17
4.4 VDL200 Power section wiring
4.4.1 VDL200: Power Line – Motor- Breaking Resitor Connection
Power Line Connection
Motor Connection
Breaking Resistor Connection
Connection of shielding (recommended)
Loosen the two screws (B), put the metal support (A) (optional, POWER SHIELD KIT) in place and screw down
tightly. Fasten the power cable shield to the omega sections (C) as illustrated in the figure.
• Sizes 4 and 5 : for these sizes the metal support (A) is not provided. Cable shielding must be provided by the installer.
L1 L2 L3 BR C1 C D U V W EM
K1M
L1 L2 L3
F1
( 0 V / 400 50/60 Hz)
AC3ph - 23 V / 460-480 V
AC AC,
L1 L2 L3 BR C1 C D U V W EM
M
3 ph
K3MK2M
L1 L2 L3 BR C1 C D U V W EM
Braking resistor
A
B
C
Optional Power Shield kit:
- Cod. S726101 (sizes 1 and 2)
- Cod. S726501 (size 3)

Replace AGy-L by VDL200 Pag. 13 of 17
5 VDL200 Commissioning
This chapter explaines the corispondence of the parameters in AGy-L and the ones in VDL200. If the parameter in AGy-L are not
retrievable anylonger, set directly the VDL200 parameters based on the data available (speed, motor data, encoder etc…).
5.1 Set motor parameters in STARTUP WIZARD menu
Copy AGy-L PAR into
VDL200 PAR
AGy-L
VDL200
S.100 PAR 2000
S.150 PAR 2002
S.101 PAR 2004
S.001 PAR 2006
S.151 PAR 2008
not
available
(*) PAR 2010
S.152 PAR 2012
(*) Set the value reported on the plate of the motor into VDL200 PAR: 2010.
03 STARTUP WIZARD
Set motor data?
E=Yes Down=Next
E
SEQ
01 PAR: 2000
Rated voltage
400
V
Def: 400
E
SEQ
01 PAR: 2000
Rated voltage
000000400v
Def: 400
401 V
399 V
E

SEQ
02 PAR: 2002
Rated current
11.8 A
Def: 11.8
E
SEQ
02 PAR: 2002
Rated current
00000011.8A
Def: 11.8
11.9 A
11.7 A
E

SEQ
03 PAR: 2004
Rated speed
1450 rpm
Def: 1450
E
SEQ
03 PAR: 2004
Rated speed
0000001450 rpm
Def: 1450
1451 rpm
1449 rpm
E

SEQ
04 PAR: 2006
Rated frequency
50 Hz
Def: 50
E
SEQ
04 PAR: 2006
Rated frequency
000000050Hz
Def: 50
51 Hz
49 Hz
E

SEQ
05 PAR: 2008
Pole pairs
2
Def: 2
E
SEQ
05 PAR: 2008
Pole pairs
2
Def: 2
3
1
E

SEQ
06 PAR: 2010
Rated power
5.50 kW
Def: 5.50
E
SEQ
06 PAR: 2010
Rated power
0000005.50kW
Def: 5.50
5.51 kW
5.49 kW
E

SEQ
07 PAR: 2012
Rated power factor
0.83
Def: 0.83
E
SEQ
07 PAR: 2012
Rated power factor
0.83
Def: 0.83
0.84
0.82
E

Replace AGy-L by VDL200 Pag. 14 of 17
5.2 Execute Autotuning
Put the lift in “Inspection mode” and press UP or DOWN button and keep pressed until the end;
Release UP or DOWN button.
(1) Press the E key to proceed to the autotune procedure.
(2) Press the E key to start the autotune procedure.
(3) Enable the drive by connecting terminal 9 on the I/O card (Enable) to terminal 12 (+24 V). To abort this operation, press the ESC
key.
(4) Once the drive is enabled the autotune procedure starts. This may take a few minutes, depending on the type of motor being
used.
(5) At the end of the procedure the following screen is displayed. After opening the Enable contact, go to step 4
(if using a feedback card) or 5 to proceed with the wizard.
5.3 Set Encoder data
Copy AGy-L PAR into
VDL200 PAR
AGy-L
VDL200
S.401 PAR 2012
S.505
PAR 2132
Set to 2
(Digital F)
Note ! In case of open loop (VDL200 PAR 552 = 1, Flux Vector OL): set VDL200 PAR: 2102 to 0.
5.4 Set the Maximum system speed
Copy AGy-L PAR into
VDL200 PAR
AGy-L
VDL200
not
available PAR 680
S.180 PAR
11006
03 STARTUP WIZARD
Run autotune still
E=Yes Down=Next
E
SEQ
01 PAR: 2024
Autotune still
Press E to exe cute
E
Autotune
Progress 0%
Close Enable in put
Autotune
Progress 10%
Press ESC to abort
(1) (2) (3) (4)
Autotune
Progress 100%
Open Enable in put
Autotune
Done
(5)
03 STARTUP WIZARD
Set encoder param?
E=Yes Down=Next
E
SEQ
01 PAR: 2100
Encoder pulses
1024 ppr
Def: 1024
E
SEQ
01 PAR: 2100
Encoder pulses
000001024ppr
Def: 1024
1025 ppr
1023 ppr
E

SEQ
02 PAR: 2132
Encoder mode
0
Def: 0
E
SEQ
02 PAR: 2132
Encoder mode
2
Def: 0
1
2
E
03 STARTUP WIZARD
Set max motor speed?
E=Yes Down=Next
E
SEQ
01 PAR: 680
Full scale speed
1440
rpm
Def: 1440
E
SEQ
01 PAR: 680
Full scale speed
000001440rpm
Def: 1440
1441 rpm
1439 rpm
E
03 STARTUP WIZARD
Set max car speed?
E=Yes Down=Next
E
SEQ
01 PAR: 11006
System speed
1.0 m/s
Def: 1.0
E
SEQ
01 PAR: 11006
System speed
0000001.0m/s
Def: 1.0
1.1 m/s
0.9 m/s
E

Replace AGy-L by VDL200 Pag. 15 of 17
5.5 Set the speeds system (low, high and inspection)
5.5.1 Multispeed correspondence table AGy-L / VDL200
AGY-L
Multispeed S2 sel /
Terminal 6
Multispeed S1 sel /
Terminal 7
Multispeed S0 sel /
Terminal 25
Multispeed Param Notes
0
0
0
Multispeed 0
S.200
Low Speed (as default)
0
0
1
Multispeed 1
S.201
High Speed (as default)
0
1
0
Multispeed 2
S.202
0
1
1
Multispeed 3
S.203
1
0
0
Multispeed 4
S.204
1
0
1
Multispeed 5
S.205
1
1
0
Multispeed 6
S.206
1
1
1
Multispeed 7
S.207
VDL200
Multispeed S2 sel /
Terminal 3
Multispeed S1 sel /
Terminal 4
Multispeed S0 sel /
Terminal 5 Multispeed Param Notes
0
0
0
Multispeed 0
11020
Low Speed (as default)
0
0
1
Multispeed 1
11022
High Speed (as default)
0
1
0
Multispeed 2
11024
Inspection Speed (as default)
0
1
1
Multispeed 3
11026
1
0
0
Multispeed 4
11028
1
0
1
Multispeed 5
11030
1
1
0
Multispeed 6
11032
1
1
1
Multispeed 7
11034
Copy AGy-L PAR into
VDL200 PAR
AGy-L
VDL200
not
available
PAR 11002
Set to 2Hz
S.200 PAR 11020
(Low Speed)
S.201 PAR 11022
(High speed)
not
available
PAR 11024
(Inspection
Speed)
03 STARTUP WIZARD
Set application par?
E=Yes Down=Next
E
SEQ
01 PAR: 11002
Spd unit of measure
Hz
Def: 0
E
SEQ
01 PAR: 11002
Spd unit of measure
Hz
Def: 0
rpm
m/s
E

SEQ
02 PAR: 11020
Multispeed 0
5Hz
Def: 5
E
SEQ
02 PAR: 11020
Multispeed 0
000000005Hz
Def: 5
6 Hz
4 Hz
E

SEQ
03 PAR: 11022
Multispeed 1
45 Hz
Def: 45
E
SEQ
03 PAR: 11022
Multispeed 1
000000045Hz
Def: 45
46 Hz
44 Hz
E

SEQ
04 PAR: 11024
Multispeed 2
20 Hz
Def: 20
E
SEQ
04 PAR: 11024
Multispeed 2
000000020Hz
Def: 20
21 Hz
19 Hz
E

Replace AGy-L by VDL200 Pag. 16 of 17
4.6 Save all parameters
1) Connect properly the encoder:
2) Go to 04 DRIVE CONFIG menù and scroll down to select PAR 552 Regulation mode and set to 3.
3) Save parameters again with SAVE button on keypad.
Note ! See Quick start guide for the complete parameters list.
Z-
Z+
B-
B+
A-
A+
0VE out
+VE out
8
9
10
11
12
13
14
15
20
21
22
23
(*)
XE
XER

Replace AGy-L by VDL200 Pag. 17 of 17
6 In case of problems adjust the following VDL200 parameters
Problem
Cause
Action
Parameters
At Start there is a delay to
release the brake and there
is a car shock.
The Motor starts running when the
brake is not completely released or
runs against the brake
Increase the Brake
Open Delay 11064 Menu (5.3.3)
At Start the acceleration is
to sharp. The Acc ini Jerk value is too high
Decrease the Acc ini
Jerk value 11040 Menu (5.2.1)
After the start the
acceleration is to sharp.
The linear acceleration value is too
high
Decrease the Acc
value 11042 Menu (5.2.2)
The first phase of the
deceleration is to sharp. The Dec ini Jerk value is too high
Decrease the Dec ini
Jerk value 11046 Menu (5.2.4)
The deceleration to
approach the floor is to
sharp. The deceleration value is too high Decrease the Dec
value 11048 Menu (5.2.5)
During the landing phase
the speed is not smooth but
with jumps.
In case of Asyn
motors increase the
Slip Compensation
and/or increase the
slow speed.
In case of Synch
motors increase the
slow speed
2440 Menu (19.10)
(Asyn motors only)
11120 Menu (5.5.9)
At Stop there is a delay to
close the brake.
The configuration of the brake
closure timing is not optimized
Decrease the Brake
close Delay 11068 Menu (5.3.5)
At Stop there is a shock.
The brake closes before of the
motor stop.
Increase the Brake
close Delay 11068 Menu (5.3.5)
For elevator in close loop,
during the travelling at the
rated speed there are
vibrations.
The Speed control loop is not well
set.
Decrease the
Proportional Speed
Regulation Gains.
2200 Menu (16.1)
2204 Menu (16.2)
2206 Menu (16.3)
The short floor is not
optimized. The parameters related to the short
floor are not well optimized.
Adjust the related
parameters to have
the best
11046 Menu (5.2.4)
11048 Menu (5.2.5)
11050 Menu (5.2.6)
Rollback at Start for Open
Loop Control or the car is
not able to start. There is no enough current.
Tune the parameters
to modifying the V/f
curve to provide
higher torque at lower
Voltage.
2408 – 2410 – 2412 –
2414. Menu (19.5.x)

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