Genie SUPER HOIST User manual

Operator’s Manual Fourth Edition
Second Printing
Part No. 82297
with Maintenance Schedule

GenieSuperHoist PartNo.82297
Fourth Edition • Second PrintingOperator’sManual
Copyright © 1993 by Genie Industries
Fourth Edition: Second Printing, December 2003
"Genie" is a registered trademark of Genie
Industries in the USA and many other countries.
Printed on recycled paper
Printed in U.S.A.
Important
Read,understandandobeythesesafetyrulesand
operatinginstructionsbeforeoperatingthismachine.
Onlytrainedandauthorizedpersonnelshallbe
permitted to operate this machine. If you have any
questions, call Genie Industries.
Contents
Page
Safety Rules .............................................................. 1
Pre-operationInspection ............................................ 4
Function Tests........................................................... 6
WorkplaceInspection................................................. 8
OperatingInstructions................................................ 9
MaintenanceSchedule.............................................. 11
Decals ...................................................................... 12
Specifications ........................................................... 13
Contact us:
Internet:http://www.genielift.com
e-mail:[email protected]

PartNo.82297 GenieSuperHoist 1
Fourth Edition • Second Printing Operator’sManual
Safety Rules
Warning
Failure to obey the instructions and
safety rules in this manual may
result in death or serious injury.
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
Knowandunderstandthesafetyrulesbefore
going on to the next section.
2 Alwaysperformapre-operationinspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Youread,understandandobeythe
manufacturer'sinstructionsand safety rules—
safetyandoperator'smanualsandmachine
decals.
Youread,understandandobeyemployer's
safety rules and worksite regulations.
Youread,understandandobeyallapplicable
governmentalregulations.
Youareproperlytrainedtosafelyoperate the
machine.

2 GenieSuperHoist PartNo.82297
Fourth Edition • Second PrintingOperator’sManual
Tip-over Hazards
Do not use this machine
to lift people. This
machineisintendedfor
lifting material only.
Do not stand on the
platform.
Do not raise the platform
unless the machine is on
a firm, level surface.
Do not raise the platform unless all four legs are
locked into the down position and each caster
brakehasbeenlocked.
Do not raise the platform unless the load is
centeredandsecuredwith rope or straps.
Do not move the machine while the platform is
raised.
Do not raise the platform in strong or gusty winds.
Increasingtheloadsurface area willdecrease
machine stability in windy conditions.
SAFETY RULES
GH 3.8: Do not exceed rated load capacity of
136 kg / 300 lbs.
GH 5.6: Do not exceed rated load capacity of
113 kg / 250 lbs.
Do not place ladders or scaffolds against any part
of this machine.
Do not use this machine on a moving or mobile
surface or vehicle.
Immediately lower the platform if side deflection or
bowingoccurs.
Electrocution Hazard
This machine is not electrically insulated and will
not provide protection from contact with or
proximity to electrical current.
Do not operate the machine within 10 feet / 3 m of
anyoverheadelectricalcurrent.
Keep away from the machine if it contacts
energizedpowerlinesorbecomeselectrically
charged.

PartNo.82297 GenieSuperHoist 3
Fourth Edition • Second Printing Operator’sManual
SAFETY RULES
Collision Hazards
Do not lower the platform unless the area below is
clearofpersonnel and obstructions.
Do not raise the platform unless the load is
centeredandsecuredwith rope or straps.
Donot standunderorallowpersonnelunderthe
machine when the load is raised.
Inspecttheworkplace to avoid overhead
obstructionsorotherpossiblehazards.
Do not use or raise the platform unless it has been
securely fastened to the mounting plug.
Do not add or remove the load while the platform is
raised. The platform will move if the load is added
orremovedwhileraisingorlowering.
Do not unplug the hose and hand control with a load
on the platform. Be aware of the position of the
hose and hand control and protect it from puncture,
crushingandsevering.
Damaged Machine Hazard
Donotuseadamagedormalfunctioning machine.
Improper Use Hazard
Do not leave the machine unattended. Use of this
machinebyunauthorizedpersonnel couldresultin
deathorseriousinjury.

4 GenieSuperHoist PartNo.82297
Fourth Edition • Second PrintingOperator’sManual
Pre-Operation Inspection
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
2 Alwaysperformapre-operation
inspection.
Knowandunderstandthepre-operation
inspection before going on to the next
section.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
Thepre-operationinspection is a visual inspection
performed by the operator prior to each work shift.
This inspection is designed to discover if anything
isapparentlywrongwithamachine before the
operator tests it.
Refer to the list on the next page and check each
of the items.
Ifdamageor anyunauthorizedvariationfrom
factory delivered condition is discovered, the
machinemustbetaggedand removed from
service.
Repairs to the machine may only be made by a
qualified service technician, according to the
manufacturer'sspecifications. Afterrepairsare
completed,the operatormustperformapre-
operationinspection againbeforegoingontothe
function tests.

PartNo.82297 GenieSuperHoist 5
Fourth Edition • Second Printing Operator’sManual
Pre-operation Inspection
oBe sure that the operator’s manual is complete,
legibleandavailableforreference.
oBe sure that all decals are legible and in place.
See Decals section.
Checkthefollowingcomponentsorareasfor
damage,improperlyinstalledor missing parts and
unauthorizedmodifications:
Visually inspect all machine components.
oPlatformandT-nut
oCO2tank, CO2tank bracket and pressure
regulator
oHoseandhandcontrol
oCylinderassembly
oBase, legs, leg locks, leg lock springs and
casters
PRE-OPERATIONINSPECTION

6 GenieSuperHoist PartNo.82297
Fourth Edition • Second PrintingOperator’sManual
Function Tests
If any of the results listed under the following steps
are not observed or any other malfunction is
discovered, the machine must be tagged and
removedfromservice.
Setup
1 Select a firm, level area free of obstructions.
2 Stand the machine up on its base. Release the
leg locks one at a time and lower each leg to
thedownposition.
3 Firmly grasp the cylinder assembly and lift it
enough for each leg to lock into the down
position.
Result: All four leg locks should click into the
locked position.
4 Position the platform over the mounting plug and
fasten it securely with the T-nut.
5 Set the CO2tank bracket next to the CO2tank.
Wrap the straps around the tank and attach the
tank tightly to the bracket. Set the CO2tank
bracket with the tank on any one of the hoist
legs.
Note: Leave the tank on the bracket until it is
necessary to change tanks.
Function Tests
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
2 Alwaysperformapre-operation
inspection.
3 Alwaysperformfunctiontests priorto
use.
Knowandunderstandthefunctiontests
before going on to the next section.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
The function tests are designed to discover any
malfunctions before the machine is put into service.
Theoperatormustfollow the step-by-step
instructions to test all machine functions.
A malfunctioning machine must never be used. If
malfunctions are discovered, the machine must be
tagged and removed from service. Repairs to the
machine may only be made by a qualified service
technician,accordingtothemanufacturer's
specifications.
Afterrepairsarecompleted,theoperatormust
performapre-operationinspectionandfunction
tests again before putting the machine into service.

PartNo.82297 GenieSuperHoist 7
Fourth Edition • Second Printing Operator’sManual
PlatformRaiseandLower
9 Lock all four caster brakes.
10 Raise the platform by pressing the up button on
thehandcontrol.
Result: Each tube should extend individually and
smoothly. They should not stick.
11 Lowerthe platform by pressing the down button.
Result: The platform should descend at a
smooth,controlledrate.
12 Raise the platform again and then lower it by
opening the manual dump valve on top of the
handcontrol.
Result: The platform should descend at a
smooth, controlled rate, but more quickly.
Note:Raisingandlowering the platformtwice,
without a load, lubricates the columns.
FUNCTIONTESTS
6 Spinthe pressureregulatorconnectingnutonto
the CO2tank valve stem and hand tighten. It is
not necessary to use a wrench.
Tip-overhazard.Thepressure
regulatoroperatingpressureis
preset for the maximum load
capacity of the machine. Modifying
orusingany otherpressure
regulatororcompressorinexcess
of 600 kPa / 90 psi service could
result in death or serious injury.
UseonlyGenieapproved
replacementparts.
7 Connectthe hose and hand control by inserting
the hose plug end into the coupling on the side
ofthepressureregulator.Connectthehand
control hose to the valve at the base of the
cylinder assembly.
8 Open the CO2tank valve slowly by turning the
handlecounterclockwise.
Componentdamagehazard.Ifthe
CO2tank valve is opened quickly,
thepressureregulatordiaphragm
couldbedamaged.

8 GenieSuperHoist PartNo.82297
Fourth Edition • Second PrintingOperator’sManual
Workplace Inspection
Fundamentals
Theworkplaceinspectionhelpstheoperator
determine if the workplace is suitable for safe
machineoperation.Itshouldbeperformedby the
operator prior to moving the machine to the
workplace.
It is the operator's responsibility to read and
remembertheworkplacehazards,thenwatchfor
and avoid them while moving, setting up and
operatingthemachine.
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
2 Alwaysperformapre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspecttheworkplace.
Knowandunderstandtheworkplace
inspection before going on to the next
section.
5 Only use the machine as it was intended.
Workplace Inspection
Beawareof and avoidthefollowinghazardous
situations:
· drop-offsorholes
· bumps,floor obstructions or debris
· slopedsurfaces
· unstableor slippery surfaces
· overheadobstructionsandhighvoltage
conductors
· hazardouslocations
· inadequatesurfacesupport to withstandallload
forces imposed by the machine
· windandweatherconditions
· thepresenceofunauthorizedpersonnel
· otherpossible unsafeconditions

PartNo.82297 GenieSuperHoist 9
Fourth Edition • Second Printing Operator’sManual
Operating Instructions
This machine is intended for use as a material lift
only.
When new, the machine may be stiff due to tight
seals and packings. The machine will function
smoother after use. The machine is heavily
lubricatedduringmanufacturetoassurelonglasting
and smooth performance. Occasionally, excess oil
may leak out of the quick disconnect plug at the
base of the cylinder assembly.
Takeprecautionarycare to avoid
lubricant spills on finished floors.
Setup
Follow the instructions listed in the Function Tests
section.
Platform Raise and Lower
1 Lock all four caster brakes.
2 Raise the platform by pressing the up button on
thehandcontrol.
3 Lowertheplatformbypressingthedownbutton.
Operating Instructions
Do Not Operate Unless:
You learn and practice the principles of safe
machineoperationcontainedinthisoperator's
manual.
1 Avoidhazardoussituations.
2 Alwaysperformapre-operation
inspection.
3 Always perform function tests prior to use.
4 Inspect the workplace.
5 Only use the machine as it was intended.
Fundamentals
TheOperatingInstructions section provides
instructions for each aspect of machine operation.
It is the operator's responsibility to follow all the
safety rules and instructions in the operator's
manual.
Using the machine for anything other than lifting
material is unsafe.
If more than one operator is expected to use a
machine at different times in the same work shift,
each operator is expected to follow all safety rules
andinstructionsintheoperator'smanual.That
meanseverynewoperatorshouldperformapre-
operation inspection, function tests and a workplace
inspectionbeforeusingthe machine.

10 GenieSuperHoist PartNo.82297
Fourth Edition • Second PrintingOperator’sManual
ManualLowering
1 Open the manual dump valve on top of the hand
control.
StorageInstructions
1 Completelylower the platform. Close the CO2
tank valve by turning the handle clockwise.
Remove the platform and CO2tank. Disconnect
the hose and hand control and coil it on the
clips under the platform.
2 Support the cylinder assembly with one hand.
Withtheother hand, release the nearest leg
lock. Raise the leg and lock it in the storage
position.Repeatthis procedure for theother
threelegs.
3 Select a safe storage location that is weather
protected and away from traffic. Preferably,
store the machine standing up on its base to
preservesmoothoperationandprolongthelife
of the seals.
OPERATINGINSTRUCTIONS

PartNo.82297 GenieSuperHoist 11
Fourth Edition • Second Printing Operator’sManual
Maintenance Schedule
Maintenance Schedule
Daily Inspect and, if necessary, tighten the
following components: fittings, hoses,
fasteners.
Inspect the leg locks to be sure that they
move freely and the springs function
properly through their entire range of
motion.
Inspect the casters and the caster
brakes.
Monthly Visually inspect the felt wipers. Remove
debris and clean as necessary.

12 GenieSuperHoist PartNo.82297
Fourth Edition • Second PrintingOperator’sManual
Decals
Part No. Description Quantity
32305 Warning - Machine Safety 1
38149 Label - Patents 1
52980 Cosmetic - Genie Super Hoist 1
82960 Warning - Machine Safety 1
Decal Inspection
Use the pictures on this page to verify that all
decals are legible and in place. Below is a
numerical list with quantities and descriptions.
32305
or 82960
38149
52980
Serial
Plate

PartNo.82297 GenieSuperHoist 13
Fourth Edition • Second Printing Operator’sManual
Genie Super Hoist 3.8
Height 41 in 1.04 m
Platform length 19 in 48 cm
Platform width 24 in 61 cm
Base width, corner to corner 53 in 1.35 m
Load capacity 300 lbs 136 kg
Lifting height 12 ft 55/8in 3.8 m
Dimensions for 14 x 14 x 391/2in
storage/transport 36 cm x 36 cm x 1 m
Weight 64 lbs 29 kg
Recommended psi 85 psi 5.86 bar
Continuous improvement of our products is a Genie
policy. Product specifications are subject to change
withoutnoticeorobligation.
Specifications
Genie Super Hoist 5.6
Height 54 in 1.37 m
Platform length 19 in 48 cm
Platform width 24 in 61 cm
Base width, corner to corner 53 in 1.35 m
Load capacity 250 lbs 113 kg
Lifting height 18 ft 41/2in 5.6 m
Dimensions for 14 x 14 x 391/2in
storage/transport 36 cm x 36 cm x 1 m
Weight 69 lbs 31 kg
Recommended psi 85 psi 5.86 bar

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