Graco SaniForce 25D009 Parts list manual

Instructions-Parts
SaniForce™ SaniForce™
SaniForce™Electro Electro Electro- - -Pneumatic Pneumatic Pneumatic(EP) (EP) (EP)
Controls Controls
Controls3A6102C
EN
Electro Electro
Electro- - -Pneumatic Pneumatic PneumaticControls Controls Controlsfor for foruse use usewith with withGraco Graco GracoHygienic Hygienic HygienicUnloader Unloader UnloaderSystems. Systems. Systems.For For Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualandthesystem
manualsbeforeusingtheequipment.Save Save
Saveall all allinstructions. instructions. instructions.
MaximumWorkingAirPressure:
100psi(0.7MPa,6.9bar)
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals................................................2
Models...............................................................2
PressureReliefProcedure..................................3
SoftwareUpdates...............................................3
Electro-PneumaticControlInstallation..................4
DrumUnloaderEPcontrolinstallation...........4
ToteUnloaderEPControlInstallation............5
ReplacetheHMI..........................................7
25D009Parts.....................................................9
25D057Parts.....................................................14
TechnicalData...................................................19
Related Related
RelatedManuals Manuals Manuals
ManualNumberTitle
3A5402SaniForceDrumUnloader(SDU),Operation
3A5404SaniForceDrumUnloader(SDU),Repair/Parts
3A5416SaniForceToteUnloader(STU),Operation
3A5417SaniForceToteUnloader(STU),Repair/Parts
Models Models
Models
Model Model
Model
Number Number
Number
Kit Kit
Kit
Number Number
Number
Description Description
Description
25P263Electro-pneumaticcontrolpanel,STUusing5:1or12:1pumps
25D009*25P264Electro-pneumaticcontrolpanel,STUusing1:1diaphragmpumps
25P258†Electro-pneumaticcontrolpanel,SDUusing5:1pump
25P259†Electro-pneumaticcontrolpanel,SDUusing6:1or12:1pump
25D057*
25P260†Electro-pneumaticcontrolpanel,SDUusing1:1diaphragmpump
*Thesepartnumberarenotforsale.
†Ifpurchasedasanupgradefromapneumaticcontrolpanel,kit25P306isalsorequired.
Electro-pneumatic
controlpanelapproval
ConformstoULSTD508A
Certi󰘰edtoCSASTDC22.2No.14
23A6102C

PressureReliefProcedure
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
WARNING WARNING
WARNING
Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchasskin
injection,splashing󰘱uidandmovingparts,follow
thePressureReliefProcedurewhenyoustop
dispensingandbeforecleaning,checking,or
servicingtheequipment.
1.FollowthePressureReliefProcedureinthe
systemoperationmanualwherethiscontrol
panelisinstalledtoplacethesystemina
safemaintenancepositionbeforeservicingthe
equipment.
2.Turnoffallairsupplyvalveslocatedonthe
bottomofthecontrolpanel.
Software Software
SoftwareUpdates Updates Updates
ContactGracotechnicalassistancetoreceive
softwareupdates.Softwarewillbesentviaemail.
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Topreventinjury,suchaselectricshock,turn
offpoweratmainswitchbeforeservicingthe
equipment.
NOTICE NOTICE
NOTICE
Ifpowerislostduringtheupdate,indeterminate
resultswilloccurandthesystemmaynotbeable
tooperatewhenpowerisrestored.
1.Priortoloadingupdate,recordrecipesand
settings.Thismustbedonemanually.
2.Onacomputer,unzipthesoftwarezip󰘰le.Do
notchangethenamesonanyoftheunzipped
󰘰lesordirectories.Copyall󰘰lesanddirectories
intheunzipped󰘰leontotherootlevelofaUSB
󰘱ashdrive.
3.Lowertheramtoitslowestposition.
4.Powerofftheunitanddisconnectallpowerto
thecontrolpanel.
5.Insidethecontrolpanel,installtheUSB󰘱ash
driveintotheUSBportonthebottomofthe
displayunit.
6.Closethepaneldoor.
7.Applypowertothecontrolpanelandobserve
thedisplayscreen.Variousinformationwillbe
displayedduringthesoftwareupdate.Whenthe
automaticrunscreenisdisplayed,theupdate
hassuccessfullycompleted.
NOTE: NOTE:
NOTE:Iftheautomaticscreenisnotdisplayed
within10minutes,theupdatemayhavefailed.
Cyclepowertothecontrolpaneltorestartthe
updateagain.
8.Powerofftheunitanddisconnectallpowertothe
controlpanel.RemovetheUSB󰘱ashdriveand
closethecontrolpanel.
9.Verifythatsettingsandrecipeshavebeen
retained.Iftheywerenotretained,enterthe
recordedsettingsandrecipes.
3A6102C3

Electro-PneumaticControlInstallation
Electro Electro
Electro- - -Pneumatic Pneumatic PneumaticControl Control ControlInstallation Installation Installation
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentmustbegrounded.Improper
grounding,setup,orusageofthesystemcan
causeelectricshock.
•Ifreplacing,turnoffanddisconnectpowerat
themainswitchbeforeservicingorinstalling
equipment.
•Connectonlytoagroundedpowersource
•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations
PRESSURIZED PRESSURIZED
PRESSURIZEDFLUID FLUID FLUIDHAZARD HAZARD HAZARD
Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchasskininjection,
splashing󰘱uidandmovingparts,followthe
PressureReliefProcedure,page3whenyou
stopdispensingandbeforecleaning,checking,or
servicingtheequipment.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwheninthe
workareatohelppreventseriousinjury,including
eyeinjury,hearingloss,inhalationoftoxicfumes,
andburns.
NOTICE NOTICE
NOTICE
Theelectro-pneumaticcontrolpanelisonly
intendedforuseinpermanentlymountedsystems.
Drum Drum
DrumUnloader Unloader UnloaderEP EP EPcontrol control controlinstallation installation installation
WhentheSDUelectro-pneumaticcontrolis
purchasedasanupgradefromthepneumaticcontrol,
bracketkit25P306isrequiredtoattachthecontrol
paneltothestanchion.TheRefnumbersshown
belowrelatetotheRefnumbersusedintheSDU
repairmanual.Thebracketkitcontains:
RefPart/KitDescriptionQty
10017Y665LASER,position1
30217V409BRACKET,panelmount2
306*112914WASHER,󰘱at4
307*103975WASHER,lock4
30817V628SCREW,hex,3/8x3/4long4
309*112913NUT,hex4
*Thesepartsarealsousedtoattachthepneumatic
controlpaneltothestanchion.Retainforre-use
whenremovingthepneumaticpanel.
1.Refertothesystemoperationmanualforstepsto
placetheSDUinasafemaintenancecondition
andrelievepressure,priortoshuttingoffany
facilitysupplyairtothecontrolpanel.
2.Labelalltubingattachedtothebottomofthe
pneumaticcontrolpanel.
3.Disconnectalltubingfromthebottomofthe
pneumaticcontrolpanel.
4.Insidethepneumaticcontrolpanel,removethe
nuts(309)andwashers(306,307)andretain
forre-use.
5.Removethepneumaticcontrolpanelfromthe
SDU.
6.Movethescrews(310),nuts(309)andwashers
(306,307)fromthestanchiontotheoutermost
holesonthebrackets(302).Ensurethe
hardwareassemblyorderisthesameasitwas
whenmountedonthestanchion.
7.Usingthekitscrews(308),washers(306,
307),andnuts(309),attachthebracketstothe
stanchion.
8.Usingthewashers(306,307)andnuts(309),
mounttheelectro-pneumaticcontrolpanelonthe
brackets(302).
43A6102C

Electro-PneumaticControlInstallation
9.Attachtubingdisconnectedfromthepneumatic
controlpaneltothecorrectlocationsonthe
electro-pneumaticcontrolpanel.
10.Refertothesystemoperationmanualfor
informationregardingwheretoattachfacility
supplyairtotheappropriatelocationsonthe
electro-pneumaticcontrolpanel.
11.Refertothesystemoperationmanualfor
informationregardingtheinstallationofACpower
andgroundingtotheelectro-pneumaticcontrol
panel.
12.Locatethelaser(100)mountingholenearthetop
oftheaircylinderfurthestfromthecontrolpanel.
Routethelasercable(116)throughthecrossover
bracebetweentheaircylindersandattachthe
cabletothelaserandelectro-pneumaticcontrol
panel.
NOTE: NOTE:
NOTE:Thelaseremitsadotontotheunderside
ofthecrossbar.Afterelectro-pneumaticcontrol
panelpowerup,andbeforeattemptingtorun
thesystem,verifythatthedotremainsvisibleon
theundersideofthecrossbarduringtheentire
verticaltraveloftheram.
Tote Tote
ToteUnloader Unloader UnloaderEP EP EPControl Control ControlInstallation Installation Installation
1.Refertothesystemoperationmanualforsteps
toplacetheSTUinasafemaintenancecondition
andpressurerelief,priortoshuttingoffany
facilitysupplyairtothecontrolpanel.
2.Labelalltubingattachedtothepneumaticcontrol
panel.
3.Disconnectalltubingfromthepneumaticcontrol
panel.
4.Removethescrews,washers,andspacers
attachingthepneumaticcontrolpaneltothe
frameoftheSTUandremovethepneumatic
controlpanel.Retainforre-use.
5.Movethesealingscrewsnearthefourframe
mountingpointsforthepneumaticcontrolpanel
totheholeswherethepneumaticcontrolpanel
wasattachedtotheSTUframe.Thesealing
screwsarelocatedtotheleftoftheleftside
mountingholesandtotherightoftherightside
mountingholes.
6.Usingthescrews,washers,andspacers
fromthepneumaticcontrolpanel,mountthe
electro-pneumaticcontrolpaneltotheframe.
7.Attachtubingdisconnectedfromthepneumatic
controlpaneltothecorrectlocationsonthe
electro-pneumaticcontrolpanel.
8.Refertothesystemoperationmanualfor
informationregardingwheretoattachfacility
supplyairtotheappropriatelocationsonthe
electro-pneumaticcontrolpanel.
9.Refertothesystemoperationmanualfor
informationregardingtheinstallationofACpower
andgroundingtotheelectro-pneumaticcontrol
panel.
3A6102C5

Electro-PneumaticControlInstallation
10.Locatethelasermountingbracketontopofthe
aircylinderairdistributionmanifold(Ref21in
manual3A5417).Mountthelaserinthebracket.
Routethelasercablefromtheelectro-pneumatic
controlpaneltothelasersothatitdoesnot
interferewithsystemoperation.
NOTE: NOTE:
NOTE:Thelaseremitsadotontotheundersideof
thepumpsupportplate.Afterelectro-pneumatic
controlpanelpowerup,andbeforeattemptingto
runthesystem,verifythatthedotisvisibleonthe
undersideofthepumpsupportplateandremains
uninterruptedbyhosesandcablesduringthe
entireverticaltraveloftheram.
63A6102C

Electro-PneumaticControlInstallation
Replace Replace
Replacethe the theHMI HMI HMI
Ifthehuman-machineinterface(HMI)unitis
malfunctioningordamaged,orderreplacementkit
26C929forcontrolpanel25D009orreplacementkit
26C928forcontrolpanel25D057.
WARNING WARNING
WARNING
ELECTRIC ELECTRIC
ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Topreventinjury,suchaselectricshock,turn
offpoweratmainswitchbeforeservicingthe
equipment.
Disconnect Disconnect
Disconnectthe the theExisting Existing ExistingHMI HMI HMI
Tools Tools
ToolsRequired: Required: Required:
•3.5mm󰘱atheadscrewdriver
NOTE: NOTE:
NOTE:BeforedisconnectingtheHMIunit,
saveexistingrecipesandsettingsontoa
USBdevice.Followtheinstructionsinyour
OperationmanualtoperformaUSBExport.See
RelatedManuals,page2.Afterexportingyour
recipesandsettings,removetheUSBdevicefrom
theHMIunit.
1.Lowertheramtoitslowestposition.
2.Powerofftheunitanddisconnectallpowerto
thecontrolpanel.
3.Openthecontrolpanelanddisconnectallcables
andwiresonthebacksideoftheHMIunit.
4.Usea3.5mm󰘱atheadscrewdrivertoloosenthe
󰘰vescrewsaroundthesidesandtopoftheHMI
unit.Retractthescrewsuntilthebottomofeach
screwis󰘱ushwiththeorangeplastic.
5.ApplygentlepressuretothefrontoftheHMIunit
toholdtheunitinplace.Atthesametime,󰘰rmly
pressthe󰘰veorangetabs
toward thewallofthe
enclosure.Theorangetabswillsnapforward.
Pulltheorangetabs away fromtheHMIunitto
removetheunitfromitsmount.
6.GentlypushtheHMIunitoutofthecontrolpanel
toremovetheunitcompletely.
NOTE: NOTE:
NOTE:Savetheblackrectangulargasket(Ref.
52forcontrolpanel25D009orRef.90for
controlpanel25D057)andtheterminalblock
insidetheX2X/IF5portoftheHMI(Ref.47for
controlpanel25D009orRef.62forcontrolpanel
25D057).Thesecomponentswillbeusedwith
thereplacementHMIunit.
3A6102C7

Electro-PneumaticControlInstallation
Install Install
Installthe the theNew New NewHMI HMI HMI
NOTE: NOTE:
NOTE:Thefollowingcomponentsarerequiredfor
thisprocedure:
•AnewHMIunit(orderreplacementkit26C929for
controlpanel25D009orreplacementkit26C928
forcontrolpanel25D057)
•Fiveorangetabswithscrews(suppliedwithyour
replacementkit)
•Theblackrectangulargasket(Ref.52forcontrol
panel25D009orRef.90forcontrolpanel25D057)
fromthepreviousHMIunit
Tools Tools
ToolsRequired: Required: Required:
•3.5mm󰘱atheadtorquescrewdriver
1.Ensurethescrewsintheorangetabsarefully
retractedsothebottomofthescrewis󰘱ushwith
theorangeplastic.
2.Placetheblackrectangulargasketaroundthe
newHMIunit.
3.InserttheHMIunitwiththegasketintotheHMI
openinginthecontrolpanel.Ensurethegasket
createsasealbetweenthecontrolpanelwall
andtheperimeteroftheHMIunit.
4.HoldtheHMIunitinplace.Fromtheinsideofthe
controlpanel,insertthe󰘰veorangetabsintothe
correspondingspotsonthesideandtopofthe
HMIunit.
NOTE: NOTE:
NOTE:Ifnecessary,moveairlinesandwiring
awayfromtheHMIunittoaccessthemounting
locationsfortheorangetabs.
a.Pulltheorangetabs away fromtheenclosure
walluntilthetabssnapintoplace.
b.Usea3.5mm󰘱atheadscrewdrivertotighten
thescrewsintheorangetabs.Torqueto3.5
in-Ib(0.4N•m).Donotover-tighten.
5.Re-insertallcablesandwiresintothebackside
oftheHMIunit,includingthegroundingwire,the
powerblock,theterminalblockfortheX2X/IF5
port,andtheEthernetcable.
NOTE: NOTE:
NOTE:InserttheEthernetcablefromthe
DIN-mountedI/ObankintoportIF1ontheback
oftheHMIunit.
6.Powerontheunit.
7.Toimportsettingsorrecipessavedona
USBdevice,followtheinstructionsinyour
OperationmanualtoperformaUSBImport.See
RelatedManuals,page2.
83A6102C

25D009Parts
25D009 25D009
25D009Parts Parts Parts
Control Control
ControlPanel Panel Panel25D009 25D009 25D009
3A6102C9

25D009Parts
Control Control
ControlPanel Panel Panel25D009 25D009 25D009
Ref. Ref.
Ref.Part/Kit Part/Kit Part/KitDescription Description
DescriptionQty. Qty.
Qty.
117T172ENCLOSURE1
225D010PANEL,seepage61
317S085FITTING,straight1
417S086BLOCK,control1
516Y995FITTING,bulkheadunion10
616Y998FITTING,tee,1/2tube1
716Y981FITTING,bulkheadunion1
8124844FITTING,tee1
917S738NOZZLE,venturi1
1017T103FITTING,straight,1/2tube1
1115V204FITTING,elbow,1/2tube1
1217P903BULKHEAD,3/8tube1
13513226FITTING,tee,1/2tube1
1417A244FITTING,reducer,1/2to1/41
1517T405VENT,breather1
16111987STRAINRELIEF4
1717T422BRACKET,pkgof41
1817T495MANIFOLD1
19121212FITTING,elbow,swivel3
2017T404BLOCK,contact1
2117T401BUTTON,stop1
22114263FITTING,5/32tube5
2317Y408TUBE,5/32O.D.6ft
2417Y406TUBE,3/8O.D.6ft
2517X407TUBE,1/2O.D.6ft
26112189FITTING,Y2
2817X974FITTING,nipple1
2918A938VALVE,ball,vented,1/21
3018A937VALVE,ball,vented,3/41
3117Y725BLOCK,contact1
32121141FITTING,elbow,swivel,3/81
3317Y724HANDLE,selectorswitch1
34123988FITTING,reducer,1/2to3/82
3517U812FITTING,elbow,1/2tube8
Ref. Ref.
Ref.Part/Kit Part/Kit Part/KitDescription Description
DescriptionQty. Qty.
Qty.
36119008O-RING,#216UL1
37119006O-RING,#222UL1
3817T093FITTING,straight,1/2tube1
39119007O-RING,#213UL1
40101754PLUG2
41102471SCREW4
42104034WASHER,󰘱at4
4317T873SPACER4
4526C929KIT,HMI/PLC1
4617V140BLOCK,HMIpower1
4717V139BLOCK,cageclamp1
48125423FITTING,reducer,5/32to
1/4
1
5117Y196GASKET10
5217Y197GASKET,HMI1
5318A068CABLE,CAT61
5417W415LABEL,e-stop1
55———MOUNT,cabletie3
5718A097CABLE,grounding,door1
58104123WASHER,lock,spring2
59104121NUT2
60125424FITTING,plug3
6117Y817GASKET1
6217Y195GASKET1
6318A046CABLE,M12–5P,F,5M1
6417Y665SENSOR,position1
6517U123LATCH,key1
6617T272SCREW,sealing10
7017Z061SOFTWARE,control,STU1
72125835CLIP,ferritebead1
73189930�LABEL,caution1
7418A592CABLE,HMIground1
�Replacementsafetylabels,tags,andcardsare
availableatnocost.
103A6102C