Graco E-Flo Service manual

Instructions-Installation
E E
E- - -Flo® Flo® Flo®DC DC DCMotor, Motor, Motor,Three Three ThreePhase Phase Phase3A4409C
EN
Electric Electric
Electricdrive drive drivefor for forlow low lowto to tomedium medium mediumvolume volume volumepaint paint paintcirculation circulation circulationpumps. pumps. pumps.
For For
Forprofessional professional professionaluse use useonly. only. only.
Important Important
ImportantSafety Safety SafetyInstructions Instructions Instructions
Readallwarningsandinstructionsinthismanualbeforeusingthe
equipment.Savetheseinstructions.
Seepage3formodelpartnumbersand
approvalsinformation.
PROVENQUALITY.LEADINGTECHNOLOGY.

Contents Contents
Contents
RelatedManuals..........................................2
Models...............................................................3
BasicModels...............................................3
BasicModelswithRegion-Speci󰘰c
Approvals.......................................4
AdvancedModels........................................5
AdvancedModelswithRegion-Speci󰘰c
Approvals.......................................6
Warnings...........................................................7
Installation..........................................................11
ChecktheOilLevelBeforeUsingthe
Equipment......................................11
PowerRequirements....................................11
ConnecttheSupplyWiring...........................12
Grounding...................................................13
IntrinsicallySafeInstallationRequirements
forAdvancedMotors.......................13
Operation...........................................................14
Startup........................................................14
Shutdown....................................................14
PressureReliefProcedure............................14
AdvancedMotorOperation...........................14
BasicMotorOperation..................................15
Maintenance......................................................17
PreventiveMaintenanceSchedule................17
ChangetheOil.............................................17
ChecktheOilLevel......................................17
ErrorCodeTroubleshooting................................18
Accessories........................................................19
AppendixA-SystemControlDrawing
24Z541.................................................20
MountingHolePattern........................................23
TechnicalSpeci󰘰cations......................................24
Notes................................................................25
Related Related
RelatedManuals Manuals Manuals
Manual Manual
ManualNo. No. No.Description Description Description
3A4801E-FloDCRepair–Parts
3A2527E-FloDCControlModuleKit,Instructions-Parts
23A4409C

Models
Models Models
Models
Basic Basic
BasicModels Models Models
Motor Motor
MotorPart Part PartNo. No. No.Series Series
SeriesHorsepower Horsepower
HorsepowerMaximum Maximum
MaximumForce, Force, Force,lbf lbf lbf(N) (N) (N)
EM1011A11400(6227)
EM1021A23500(15570)
0359 0359
0359
II2G
ExdbIIAT4Gb0°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X
ForClassI,Div.1,GroupDT4.
Class1,Zone1,AExdbIIAT4Gb0°C≤Ta≤40°C
ExdbIIAT4Gb0°C≤Ta≤40°C
FM17US0033X
FM17CA0018X
Figure1BasicMotorIdenti󰘰cationLabel
List List
Listof of ofStandards Standards Standards
•FM3600:2018
•FM3615:2018
•FM3810:2018
•ANSI/ISA60079-0:2013
•ANSI/UL60079-1:2015
•CSA-C22.2No.0.4:2017
•CSA-C22.2No.0.5:2016
•CSA-C22.2No.30:R2016
•CAN/CSA-C22.2No.60079-0:2015
•CAN/CSA-C22.2No.60079-1:2016
•CAN/CSA-C22.2No.61010-1:R2017
•EN60079-0:2012+A11:2013
•EN60079-1:2014
•IEC60079-0(Ed.6.0)
•IEC60079-1(Ed.7.0)
Speci󰘰c Speci󰘰c
Speci󰘰cConditions Conditions Conditionsof of ofUse: Use: Use:
1.Consultthemanufacturerifdimensional
informationonthe󰘱ameproofjointisnecessary.
2.Consultthemanufacturerforgenuine
replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.
3A4409C3

Models
Basic Basic
BasicModels Models Modelswith with withRegion Region Region- - -Speci󰘰c Speci󰘰c Speci󰘰cApprovals Approvals Approvals
Motor Motor
MotorPart Part PartNo. No. No.Series Series
SeriesHorsepower Horsepower
HorsepowerMaximum Maximum
MaximumForce, Force, Force,lbf lbf lbf(N) (N) (N)
EM1013A11400(6227)
EM1023A23500(15570)
0359 0359
0359
II2G
ExdbIIAT4Gb0°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X
Figure2BasicMotorwithRegion-Speci󰘰cApprovals
Identi󰘰cationLabel
List List
Listof of ofStandards Standards Standards
•EN60079-0:2012+A11:2013
•EN60079-1:2014
•IEC60079-0(Ed.6.0)
•IEC60079-1(Ed.7.0)
Speci󰘰c Speci󰘰c
Speci󰘰cConditions Conditions Conditionsof of ofUse: Use: Use:
1.Consultthemanufacturerifdimensional
informationonthe󰘱ameproofjointisnecessary.
2.Consultthemanufacturerforgenuine
replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.
43A4409C

Models
Advanced Advanced
AdvancedModels Models Models
Motor Motor
MotorPart Part PartNo. No. No.Series Series
SeriesHorsepower Horsepower
HorsepowerMaximum Maximum
MaximumForce, Force, Force,lbf lbf lbf(N) (N) (N)
EM1012A11400(6227)
EM1015A11400(6227)
EM1022A23500(15570)
EM1025A23500(15570)
0359 0359
0359
II2(1)G
Exdb[iaopisIIAT4Ga]IIAT4Gb
0°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X
ForClassI,Div.1,GroupDT4.
Class1,Zone1,AExdb[iaopisIIAGa]IIAT4Gb
0°C≤Ta≤40°C
Exdb[iaopisIIAT4Ga]IIAT4Gb
0°C≤Ta≤40°C
FM17US0033X
FM17CA0018X
Figure3AdvancedMotorIdenti󰘰cationLabel
List List
Listof of ofStandards Standards Standards
•FM3600:2018
•FM3610:2018
•FM3615:2018
•FM3810:2018
•ANSI/ISA60079-0:2013
•ANSI/ISA60079-11:2014
•ANSI/UL60079-1:2015
•ANSI/UL60079-28:2017
•CSA-C22.2No.0.4:2017
•CSA-C22.2No.0.5:2016
•CSA-C22.2No.30:R2016
•CSA-C22.2No.60079-28:2016
•CAN/CSA-C22.2No.60079-0:2015
•CAN/CSA-C22.2No.60079-1:2016
•CAN/CSA-C22.2No.60079-11:2014
•CAN/CSA-C22.2No.61010-1:R2017
•EN60079-0:2012+A11:2013
•EN60079-1:2014
•EN60079-11:2012
•EN60079-28:2015
•IEC60079-0(Ed.6.0)
•IEC60079-1(Ed.7.0)
•IEC60079-11(Ed.6.0)
•IEC60079-28(Ed.2.0):2015
Speci󰘰c Speci󰘰c
Speci󰘰cConditions Conditions Conditionsof of ofUse: Use: Use:
1.Consultthemanufacturerifdimensional
informationonthe󰘱ameproofjointisnecessary.
2.Consultthemanufacturerforgenuine
replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.
3A4409C5

Models
Advanced Advanced
AdvancedModels Models Modelswith with withRegion Region Region- - -Speci󰘰c Speci󰘰c Speci󰘰cApprovals Approvals Approvals
Motor Motor
MotorPart Part PartNo. No. No.Series Series
SeriesHorsepower Horsepower
HorsepowerMaximum Maximum
MaximumForce, Force, Force,lbf lbf lbf(N) (N) (N)
EM1014A11400(6227)
EM1016A11400(6227)
EM1024A23500(15570)
EM1026A23500(15570)
0359 0359
0359
II2(1)G
Exdb[iaopisIIAT4Ga]IIAT4Gb
0°C≤Ta≤40°C
FM12ATEX0067X
IECExFMG12.0028X
Figure4AdvancedMotorwithRegion-Speci󰘰c
ApprovalsIdenti󰘰cationLabel
List List
Listof of ofStandards Standards Standards
•EN60079-0:2012+A11:2013
•EN60079-1:2014
•EN60079-11:2012
•EN60079-28:2015
•IEC60079-0(Ed.6.0)
•IEC60079-1(Ed.7.0)
•IEC60079-11(Ed.6.0)
•IEC60079-28(Ed.2.0):2015
Speci󰘰c Speci󰘰c
Speci󰘰cConditions Conditions Conditionsof of ofUse: Use: Use:
1.Consultthemanufacturerifdimensional
informationonthe󰘱ameproofjointisnecessary.
2.Consultthemanufacturerforgenuine
replacementfasteners.M8x30socket-head
capscrewsofClass12.9steelorbetterwitha
minimumyieldstrengthof1100MPa(160,000
psi)areacceptablealternatives.
63A4409C

Warnings
Warnings Warnings
Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.Theexclamation
pointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-speci󰘰crisks.Whenthese
symbolsappearinthebodyofthismanualoronwarninglabels,referbacktothesewarnings.Product-speci󰘰chazard
symbolsandwarningsnotcoveredinthissectionmayappearthroughoutthebodyofthismanualwhereapplicable.
DANGER DANGER
DANGERSEVERE SEVERE
SEVEREELECTRIC ELECTRIC ELECTRICSHOCK SHOCK SHOCKHAZARD HAZARD HAZARD
Thisequipmentispoweredbymorethan240V.Contactwiththisvoltagewillcausedeathorserious
injury.
•Turnoffanddisconnectthepoweratthemainswitchbeforedisconnectinganycablesandbefore
servicingequipment.
•Thisequipmentmustbegrounded.Connectonlytoagroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰edelectricianandcomplywithalllocalcodesand
regulations.
WARNING WARNING
WARNINGFIRE FIRE
FIREAND AND ANDEXPLOSION EXPLOSION EXPLOSIONHAZARD HAZARD HAZARD
Flammablefumes,suchassolventandpaintfumes,inworkareacanigniteorexplode.Paintor
solvent󰘱owingthroughtheequipmentcancausestaticsparking.Tohelpprevent󰘰reandexplosion:
•Useequipmentonlyinwell-ventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,andplastic
dropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
Groundinginstructions.
•Keepworkareafreeofdebris,includingsolvent,rags,andgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhen󰘱ammable
fumesarepresent.
•Useonlygroundedhoses.
•Holdgun󰘰rmlytosideofgroundedpailwhentriggeringintopail.Donotusepaillinersunlessthey
areantistaticorconductive.
•Stop Stop
Stopoperation operation operationimmediately immediately immediatelyifstaticsparkingoccursoryoufeelashock.Donotuseequipmentuntil
youidentifyandcorrecttheproblem.
•Keepaworking󰘰reextinguisherintheworkarea.
SPECIAL SPECIAL
SPECIALCONDITIONS CONDITIONS CONDITIONSFOR FOR FORSAFE SAFE SAFEUSE USE USE
•Topreventtheriskofelectrostaticsparking,theequipment’snon-metallicpartsshouldbecleaned
onlywithadampcloth.
•Thealuminumhousingmaysparkuponimpactorcontactwithmovingparts,whichmaycause󰘰re
orexplosion.Takeprecautionstoavoidsuchimpactorcontact.
•All󰘱ameproofjointsarecriticaltotheintegrityofthemotorasapprovedforhazardouslocations
andarenotrepairableifdamaged.DamagedpartsmustbereplacedonlywithgenuineGraco
partswithnosubstitutions.
3A4409C7

Warnings
WARNING WARNING
WARNINGINTRINSIC INTRINSIC
INTRINSICSAFETY SAFETY SAFETY
Intrinsicallysafeequipmentthatisinstalledimproperlyorconnectedtonon-intrinsicallysafe
equipmentwillcreateahazardousconditionandcancause󰘰re,explosion,orelectricshock.Follow
localregulationsandthefollowingsafetyrequirements.
•Besureyourinstallationcomplieswithnational,state,andlocalcodesfortheinstallationof
electricalapparatusinaClassI,GroupD,Division1HazardousLocation,includingallofthelocal
safety󰘰recodes,NFPA33,NEC500and516,andOSHA1910.107.
•Equipmentthatcomesincontactwiththeequipment’sintrinsicallysafeterminalsmust
meettheentityparameterrequirementsspeci󰘰edinControlDrawing24Z541.See
IntrinsicallySafeInstallationRequirementsforAdvancedMotors,page13.Thisincludessafety
barriers,DCvoltagemeters,ohmmeters,cables,andconnections.Removetheunitfromthe
hazardousareawhentroubleshooting.
•Donotinstallanyequipmentapprovedonlyforanon-hazardouslocationinahazardousarea,as
de󰘰nedinArticle500oftheNationalElectricalCode(USA)oryourlocalelectricalcode.SeetheID
labelfortheintrinsicsafetyratingforyourequipment.
•Groundthemotor.Usea12gaugeminimumgroundwire,connectedtoatrueearthground.
SeeGrounding,page13.
•Donotoperatethemotorwithanycoverremoved.
•Donotsubstitutesystemcomponents,asthismayimpairintrinsicsafety.
BURN BURN
BURNHAZARD HAZARD HAZARD
Equipmentsurfacesand󰘱uidthatisheatedcanbecomeveryhotduringoperation.Toavoidsevere
burns:
•Donottouchhot󰘱uidorequipment.
MOVING MOVING
MOVINGPARTS PARTS PARTSHAZARD HAZARD HAZARD
Movingpartscanpinch,cut,oramputate󰘰ngersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicingequipment,
followthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedureanddisconnectallpowersources.
83A4409C

Warnings
WARNING WARNING
WARNINGSKIN SKIN
SKININJECTION INJECTION INJECTIONHAZARD HAZARD HAZARD
High-pressure󰘱uidfromdispensingdevice,hoseleaks,orrupturedcomponentswillpierceskin.
Thismaylooklikejustacut,butitisaseriousinjurythatcanresultinamputation.Get Get
Getimmediate immediate immediate
surgical surgical
surgicaltreatment. treatment. treatment.
•Engagetriggerlockwhennotdispensing.
•Donotpointdispensingdeviceatanyoneoratanypartofthebody.
•Donotputyourhandoverthe󰘱uidoutlet.
•Donotstoporde󰘱ectleakswithyourhand,body,glove,orrag.
•FollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenyoustopdispensingandbeforecleaning,checking,or
servicingequipment.
•Tightenall󰘱uidconnectionsbeforeoperatingtheequipment.
•Checkhosesandcouplingsdaily.Replacewornordamagedpartsimmediately.
EQUIPMENT EQUIPMENT
EQUIPMENTMISUSE MISUSE MISUSEHAZARD HAZARD HAZARD
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorunderthein󰘱uenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestratedsystem
component.SeeTechnical Technical
TechnicalSpeci󰘰cations Speci󰘰cations Speci󰘰cationsinallequipmentmanuals.
•Use󰘱uidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
Technical
Speci󰘰cations Speci󰘰cations
Speci󰘰cationsinallequipmentmanuals.Read󰘱uidandsolventmanufacturer’swarnings.For
completeinformationaboutyourmaterial,requestSafetyDataSheets(SDSs)fromdistributor
orretailer.
•Donotleavetheworkareawhileequipmentisenergizedorunderpressure.
•TurnoffallequipmentandfollowthePressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedurewhenequipmentisnotinuse.
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodi󰘰cationsmayvoidagencyapprovalsand
createsafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtraf󰘰careas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
3A4409C9

Warnings
WARNING WARNING
WARNINGTOXIC TOXIC
TOXICFLUID FLUID FLUIDOR OR ORFUMES FUMES FUMESHAZARD HAZARD HAZARD
Toxic󰘱uidsorfumescancauseseriousinjuryordeathifsplashedintheeyesoronskin,inhaled,or
swallowed.
•ReadSafetyDataSheets(SDSs)toknowthespeci󰘰chazardsofthe󰘱uidsyouareusing.
•Storehazardous󰘱uidinapprovedcontainers,anddisposeofitaccordingtoapplicableguidelines.
PERSONAL PERSONAL
PERSONALPROTECTIVE PROTECTIVE PROTECTIVEEQUIPMENT EQUIPMENT EQUIPMENT
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,including
eyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipmentincludesbut
isnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbythe󰘱uidandsolventmanufacturer.
103A4409C

Installation
Installation Installation
Installation
Improperwiringmaycauseelectricshockorother
seriousinjuryifworkisnotperformedproperly.
•Thisequipmentmustbegrounded.Connect
onlytoagroundedpowersource.
•Allelectricalwiringmustbedonebyaquali󰘰ed
electricianandcomplywithalllocalcodesand
regulations.
NOTE: NOTE:
NOTE:Toinstallanadvancedmotor,alsosee
IntrinsicallySafeInstallationRequirementsfor
AdvancedMotors,page13.
Check Check
Checkthe the theOil Oil OilLevel Level LevelBefore Before BeforeUsing Using Usingthe the the
Equipment Equipment
Equipment
Themotorispre-󰘰lledwithoil.Beforeusingthe
equipment,replacetheshippingplugwiththevented
󰘰llcap(P)thatisincludedwiththemotor.
Figure5SightglassandOilFillCap
Power Power
PowerRequirements Requirements Requirements
SeeTable1forpowerrequirements.Thesystem
requiresadedicatedcircuitprotectedwithacircuit
breaker.
Table Table
Table1 1 1. . .Power Power PowerSpeci󰘰cations Speci󰘰cations Speci󰘰cations
Model* Model*
Model*Voltage Voltage VoltagePhase Phase PhaseHz Hz HzkVA kVA kVA
EM101x380–480
Vac
350/601.5
EM102x380–480
Vac
350/603.0
*ThelastdigitoftheModelNo.varies.Seethe
Models Models
Modelstablesonpages3–6.
Hazardous Hazardous
HazardousLocation Location LocationCabling Cabling Cablingand and andConduit Conduit Conduit
Requirements Requirements
Requirements
Explosion Explosion
ExplosionProof Proof Proof
Allelectricalwiringinthehazardouslocationmust
beencasedinClassI,DivisionI,GroupDapproved
explosion-proofconduit.FollowallNational,State,
andLocalelectriccodes.
Aconduitseal(D)isrequiredwithin18in.(457mm)
ofthemotorfortheUSandCanada.
Allcablesmustberatedat70°C.
Flame Flame
FlameProof Proof Proof(ATEX) (ATEX) (ATEX)
Useappropriateconduit,connectors,andcable
glandsratedforATEXII2G.Followalllocalelectric
codes.
Allcableglandsandcablesmustberatedat70°C.
3A4409C11

Installation
Connect Connect
Connectthe the theSupply Supply SupplyWiring Wiring Wiring
1.Ensurethatthedisconnect(B)isshutoffand
lockedout.
Figure6ExampleofaLockedOutDisconnect
2.Installastart/stopcontrol(C)intheelectrical
supplyline(A),withineasyreachofthe
equipment.Thestart/stopcontrolmustbe
approvedforuseinhazardouslocations.
3.Opentheelectricalcompartment(S)onthe
motor.
4.Bringthesupplywiresintotheelectrical
compartmentthroughthe3/4–14npt(f)inletport.
Connectthewirestotheterminals,asshown.
Torquetheterminalnutsto15in-lb(2N•m)
maximum.Do Do
Donot not notover-torque. over-torque. over-torque.
5.Closetheelectricalcompartment.Torquethe
coverscrews(J)to15ft-lb(20N•m).
Figure7ConnecttheSupplyWires
Notes Notes
Notesfor for forFig. Fig. Fig.7 7 7
1
Tightenallterminalnutsto15in-lb(2N•m)
maximum.Do Do
Donot not notover over over- - -torque. torque. torque.
2
Tightencoverscrewsto15ft-lb(20N•m).
3
Aconduitseal(D)isrequiredwithin18
in.(457mm)ofthemotorfortheUSand
Canada.
123A4409C

Installation
Grounding Grounding
Grounding
Thisequipmentmustbegroundedtoreducethe
riskofstaticsparkingandelectricshock.Electric
orstaticsparkingcancausefumestoigniteor
explode.Impropergroundingcancauseelectric
shock.Groundingprovidesanescapewireforthe
electriccurrent.
1.Connectthesupplygroundwireintheelectrical
compartmentasshowninFig.7.
2.ConnectagroundwireasshowninFig.8.
Loosenthegroundscrewandattachaground
wire(Y,Gracopart222011,notsupplied).
Tightenthegroundscrewsecurely.Connect
theotherendofthegroundwiretoatrueearth
ground.
Figure8GroundWire
Intrinsically Intrinsically
IntrinsicallySafe Safe SafeInstallation Installation Installation
Requirements Requirements
Requirementsfor for forAdvanced Advanced AdvancedMotors Motors Motors
Donotsubstituteormodifysystemcomponents
asthismayimpairintrinsicsafety.Forcomponent
installation,maintenance,oroperationinstructions,
readthecomponentsystemmanuals.Onlyinstall
equipmentinahazardouslocationiftheequipment
isapprovedforahazardouslocation.Seethe
identi󰘰cationlabelfortheintrinsicsafetyratingfor
yourmodel.
SeeAppendixA-SystemControlDrawing24Z541,
page20,forinstallationrequirementsandentity
parameters.Followallinstallationinstructionsinyour
systemcomponentmanuals.
3A4409C13

Operation
Operation Operation
Operation
Startup Startup
Startup
1.Unlockthefusedsafetyswitch(B)andturniton.
SeeConnecttheSupplyWiring,page12.
2.Pressthestartpushbutton(C).
3.Checkthatthepowerindicator(L)islit(steady
on).
4.SeeAdvancedMotorOperation,page14or
BasicMotorOperation,page15forfurther
instructions.
Figure9PowerIndicator
Shutdown Shutdown
Shutdown
FollowthePressureReliefProcedure,page14.
Pressure Pressure
PressureRelief Relief ReliefProcedure Procedure Procedure
FollowthePressureReliefProcedure
wheneveryouseethissymbol.
Thisequipmentstayspressurizeduntilpressure
ismanuallyrelieved.Tohelppreventserious
injuryfrompressurized󰘱uid,suchasskininjection,
splashing󰘱uidandmovingparts,followthe
PressureReliefProcedurewhenyoustopspraying
andbeforecleaning,checking,orservicingthe
equipment.
1.Disengagethestart/stopcontrol(C).See
ConnecttheSupplyWiring,page12.
2.Shutoffandlockoutthefusedsafetyswitch(B).
3.Relieveall󰘱uidpressureasexplainedinyour
separatepumpmanual.
Advanced Advanced
AdvancedMotor Motor MotorOperation Operation Operation
TheAdvancedE-FloDCmotorsrequireinstallationof
the17V232or17V233ControlModuleAccessoryKit
toprovidetheinterfaceforuserstoenterselections
andviewinformationrelatedtosetupandoperation.
SeetheControlModuleAccessoryKitmanual
3A2527forinstallationandoperationinformation.
NOTICE NOTICE
NOTICE
Topreventdamagetothesoftkeybuttons,donot
pressthebuttonswithsharpobjectssuchaspens,
plasticcards,or󰘰ngernails.
Figure10ControlModuleAccessory
143A4409C

Operation
Basic Basic
BasicMotor Motor MotorOperation Operation Operation
Thebasicmotorhasthreeoperatingmodes:
•PressureMode
•PressureModewithIntegratedRunaway
Protection
•FlowMode
NOTE: NOTE:
NOTE:Beforechangingfromonemodetoanother,
turntheControlKnob(N)fullycounterclockwiseto0.
Pressure Pressure
PressureMode Mode Mode
Wheninpressuremode,themotorwilladjustthe
speedtomaintainaconstant󰘱uidpressure.
1.TurntheControlKnob(N)fullycounterclockwise
to0.
2.PulltheModeSelectswitch(M)outtoset.Turn
theswitchtoPressure .Pushtheswitchin
tolock.
3.PulltheControlKnob(N)outtoset.Turnthe
knobclockwisetoincreasethepressure,or
counterclockwisetodecreasethepressure.
Pushtheknobintolock.
Figure11PressureMode
Pressure Pressure
PressureMode Mode Modewith with withIntegrated Integrated IntegratedRunaway Runaway Runaway
Protection Protection
Protection
Inpressuremodewithintegratedrunawayprotection,
themotorwilladjustthespeedtomaintainaconstant
󰘱uidpressure,butwillshutdownifitexceedsa
user-setspeed.
1.TurntheControlKnob(N)fullycounterclockwise
to0.
2.PulltheModeSelectswitch(M)outtoset.In
theRunaway
range,turntheswitchtothe
desiredshutdownspeedincyclesperminute(5,
10,15,20,or25).Pushtheswitchintolock.
3.PulltheControlKnob(N)outtoset.Turnthe
knobclockwisetoincreasethepressure,or
counterclockwisetodecreasethepressure.
Pushtheknobintolock.
NOTE: NOTE:
NOTE:Themotorwillshutdowniftheselected
speedisexceededfor5cycles.Toreset,turnthe
ControlKnob(N)fullycounterclockwiseto0,then
turntothedesiredpressure.
Figure12PressureModewithIntegratedRunaway
Protection
3A4409C15

Operation
Flow Flow
FlowMode Mode Mode
Whenin󰘱owmode,themotorwillmaintaina
constantspeedregardlessofthe󰘱uidpressure,up
tothepump’smaximumworkingpressure.See
TechnicalSpeci󰘰cations,page24.
1.TurntheControlKnob(N)fullycounterclockwise
to0.
2.PulltheModeSelectswitch(M)outtoset.Turn
theswitchtoFlow
.Pushtheswitchinto
lock.
3.Theamountof󰘱owisdeterminedbythecycle
ratesetwiththeControlKnob(N).Theknob’s
scale(0–10)correspondstoacycleadjustment
rangeof0-30cyclesperminute.TurntheControl
Knob(N)clockwisetoincreasethecyclerate
(󰘱ow),orcounterclockwisetodecreasethecycle
rate(󰘱ow).
Figure13FlowMode
163A4409C

Maintenance
Maintenance Maintenance
Maintenance
Preventive Preventive
PreventiveMaintenance Maintenance MaintenanceSchedule Schedule Schedule
Theoperatingconditionsofyourparticularsystem
determinehowoftenmaintenanceisrequired.
Establishapreventivemaintenancescheduleby
recordingwhenandwhatkindofmaintenanceis
needed,andthendeterminearegularschedulefor
checkingyoursystem.
Change Change
Changethe the theOil Oil Oil
NOTE: NOTE:
NOTE:Changetheoilafterabreak-inperiodof
200,000–300,000cycles.Afterthebreak-inperiod,
changetheoilonceayear.OrdertwoPartNo.
16W645ISO220silicone-freesyntheticgearoil.
1.Placeaminimumtwo-quart(1.9liter)container
undertheoildrainport.Removetheoildrain
plug(25).Allowalloiltodrainfromthemotor.
2.Reinstalltheoildrainplug(25).Torqueto25–30
ft-lb(34–40N•m).
3.Openthe󰘰llcap(P)andaddGracoPartNo.
16W645ISO220silicone-freesyntheticgear
oil.Checktheoillevelinthesightglass(K).Fill
untiltheoillevelisnearthehalfwaypointofthe
sightglass.Theoilcapacityisapproximately1.5
quarts(1.4liters).Do Do
Donot not notover󰘰ll. over󰘰ll. over󰘰ll.
4.Reinstallthe󰘰llcap.
Figure14OilDrainPlug
Check Check
Checkthe the theOil Oil OilLevel Level Level
Checktheoillevelinthesightglass(K).Theoil
levelshouldbenearthehalfwaypointofthesight
glasswhentheunitisnotrunning.Iflow,openthe
󰘰llcap(P)andaddGracoPartNo.16W645ISO
220silicone-freesyntheticgearoilasrequired.Do Do
Do
not not
notover󰘰ll. over󰘰ll. over󰘰ll.
Figure15SightglassandOilFillCap
3A4409C17

ErrorCodeTroubleshooting
Error Error
ErrorCode Code CodeTroubleshooting Troubleshooting Troubleshooting
NOTE: NOTE:
NOTE:Theblinkcodeisdisplayedusingthepower
indicatoronthemotor.Theblinkcodegivenbelow
indicatesthesequence.Forexample,blinkcode2–6
indicates2blinks,then6blinks.Thesequencethen
repeats.
Blink Blink
BlinkCode Code CodeDescription Description
Description
1Flowexceedsmaximumtarget;alsoindicatespumprunawayconditionexists.
2Brownout;voltagesuppliedtomotoristoolow.
4Aninternalcontrolboardhardwarefailureisdetected.
5Overtemperature.
6
TheModeSelectknobissetbetweenPressure andFlow .Setknobtothedesiredmode.
2–4Temporarycircuitboardcommunicationerror.
2–6ACpowerislost.
3–5Internalthermistordisconnected.
3–4Softwareversionsdonotmatch.
3–6Circuitboardcommunicationfailure.
4–5Internalsoftwareerror.
5–6Calibrationoftheencoderandstrokerangeisinprogress.
183A4409C

Accessories
Accessories Accessories
Accessories
Motor Motor
MotorPart Part PartNo. No. No.Description Description DescriptionKits Kits KitsKit Kit KitDescription Description Description
ModelsEM10X2
andEM10X5
E-FloDCAdvancedMotors17V232ControlModule,forAdvancedMotors;see
manual3A2527.
ModelsEM10X4
andEM10X6
E-FloDCAdvancedMotors17V233ControlModule,forAdvancedMotors;see
manual3A2527.
16P911CANCable,3ft(1m)ModelsEM10X2,
EM10X4,
EM10X5,and
EM10X6
E-FloDCAdvancedMotors
16P912CANCable,25ft(8m)
288203For3000and4000cc4–BallLowers
288204ForDura-Flo1800and2400Lowers
288205ForDura-Flo600,750,900,and1200Lowers
288206ForDura-Flo1000Lowers
288207ForXtreme145,180,220,250,and290Lowers
288209For750,1000,1500,and2000cc4–BallLowers
withEnclosedorOpenWetCup
288860ForXtreme85and115Lowers
Allmotorsinthis
manual
Connectionkits,tomountan
E-FloDCMotortoanexisting
pumplower.Kitsincludetie
rods,tierodnuts,adapter,and
coupler.
17K525For750,1000,1500,and2000ccSealed4–Ball
Lowers
255143WallMountingKitAllmotorsinthis
manual
Mountingkits
253692FloorStand
3A4409C19

AppendixA-SystemControlDrawing24Z541
Appendix Appendix
AppendixA A A- - -System System SystemControl Control ControlDrawing Drawing Drawing24Z541 24Z541 24Z541
NOTES NOTES
NOTESFOR FOR FORFIG. FIG. FIG.16 16 16AND AND AND17: 17: 17:
1.Thenon-intrinsicallysafeterminals(powerrail)
mustnotbeconnectedtoanydevicewhichuses
orgeneratesmorethanUm=500VrmsorDC
unlessithasbeendeterminedthatthevoltage
hasbeenadequatelyisolated.
2.Donotremoveanycoveruntilpowerhasbeen
removed.
3.InstallationintheU.S.A.mustbeinaccordance
withANSI/ISARP12.06.01,installationof
intrinsicallysafesystemsforhazardous
(classi󰘰ed)locations,andtheNationalElectrical
Code(ANSI/NFPA70).
4.InstallationinCanadamustbeinaccordance
withtheCanadianElectricalCode,CSAC22.1,
Part1,AppendixF.
5.ForATEX,installaccordingtoEN60079–14and
applicablelocalandnationalcodes.
6.ForIECEx,installaccordingtoIEC60079–14
andapplicablelocalandnationalcodes.
7.Forinstallation,maintenance,oroperation
instructions,seetheinstructionmanual.
WARNING: WARNING:
WARNING:Substitutionofcomponentsmay
impairintrinsicsafety.
ADVERTISSEMENT: ADVERTISSEMENT:
ADVERTISSEMENT:Lasubstitutionde
composantspeutcompromettrelasecurite
intrinseque.
8.
8
GracoCANcablepartnumbers16P911,
16P912.
9.Theoutputentityparametersgivenforpins1
and4inport3arethetotalcurrentandpower
availabletobothpinsaddedtogether.The
currentonpin1andpin4addedtogetherwillnot
exceedthelistedIo,andthepoweroutputfrom
pin1andpin4addedtogetherwillnotexceed
thelistedPo.
10.Theintrinsicallysafeelectricaloutputsprovided
bytheassociatedapparatusarenotisolated
fromearth.
11.Thecontroldrawingoftheintrinsicallysafe
apparatusmustspecifythattheintrinsicallysafe
apparatusprovidesinternalisolationbetween
CANpowerandCANHi/CANLocircuitsand
connections.
12.Thespeci󰘰edCoandLovaluesalreadyinclude
considerationoftheeffectsofcapacitanceand
inductanceincombination.
Table Table
Table2 2 2. . .Calculation Calculation CalculationProcedures Procedures Procedures
Divisions Divisions
DivisionsZones Zones Zones
Voc≤VmaxUo≤Ui
Isc≤ImaxIo≤Ii
Po≤PIPo≤Pi
Ca≥Ci+CcableCo≥Ci+Ccable
La≥Li+LcableLo≥Li+Lcable
La/Ra≥Li/RiLo/Ro≥Li/Ri
203A4409C