Graco Xtreme XL Series User manual

Instructions-Parts
Xtreme® XL Packages
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High performance, high pressure spray packages for applying protective coatings. For professional use
only.
Important Safety Instructions
Read all warnings and instructions in this manual and in related
manuals. Save these instructions.
See Models on page 6 for maximum
working pressures.
PROVEN QUALITY. LEADING TECHNOLOGY.

Contents
Related Manuals ................................................ 3
Warnings ........................................................... 4
Sprayer Packages .............................................. 7
Heavy Fluids Sprayer Packages ...................
Pump Packages .................................................
Component Identification - Cart Mount................. 9
Component Identification - Wall Mount................. 10
System Components........................................... 11
Grounding.......................................................... 11
Install Wall Mount Assembly................................ 12
Install Hopper Assembly...................................... 12
Setup................................................................. 13
Pressure Relief Procedure .................................. 14
Flush ................................................................. 15
Prime................................................................. 17
Spray................................................................. 19
Shutdown........................................................... 19
Maintenance ...................................................... 20
Preventative Maintenance Schedule ............. 20
Daily Maintenance ....................................... 20
Corrosion Protection .................................... 20
Cart Maintenance......................................... 20
Troubleshooting.................................................. 21
Remove Lower................................................... 22
Disconnect and Reconnect Lower................. 22
Parts.................................................................. 23
Dimensions........................................................ 34
Performance Charts............................................ 36
Technical Specifications...................................... 39
Graco Standard Warranty.................................... 40
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Related Manuals
Related Manuals
Manual Description
334644 Xtreme XL Air Motor, Instructions-Parts
3A0293 Air Controls, Instructions-Parts
311 25 Dura-Flo™ Lowers, Instructions-parts
311762 Xtreme® Lowers, Instructions-Parts
311164 NXT® Xtreme Packages, Instructions-
Parts
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in wor area canigniteorexplode.Paint
or solvent flowing through the equipment can cause static sparking. To help prevent fire and
explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions .
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are anti-static or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock . Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
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Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
•Followthe Pressure Relief Procedure when you stop spraying and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
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Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment
includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
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Sprayer Packages
Sprayer Packages
Check your sprayer or wall mount package’s
identification plate (ID) on the side of the shelf
mounting bracket for the 6 digit part number of
your package. Use the following matrix to define
the construction of your package, based on the six
digits. For example, Sprayer Part Number XL 45 H
3 represents the Xtreme XL brand ( XL ), pressure
ratio ( 45 :1), on a heavy duty cart ( H ), and complete
package (gun, hose, and pump filter included) ( 3 ). To
order replacement parts, see Parts, page 23.
Note
All packages include 1 in. air controls consisting of inlet claw fittings, 40 micron filter/regulator,
relieving ball valve, and motor hose.
Approvals:
II 2 G c 230°C (T2)
Maximum Air Wor ing Pressure:
Never exceed the maximum air WPR listed on your model ID plate. This is the maximum set point on regulator
(G) which is read on gauge (E).
Pressure Ratio Maximum Air WPR Maximum Fluid WPR
XL 45 95 psi (0.65 MPa, 6.5 bar) 4500 psi (31 MPa, 310 bar)
XL 70 100psi(0.7MPa,7bar) 7100psi(4 MPa,4 9bar)
XL 0 psi (0.6 MPa, 6 bar) 7250 psi (50 MPa, 500 bar)
XL 95 76 psi (0.5 MPa, 5 bar) 7250 psi (50 MPa, 500 bar)
XL 45 H 3
Third and
Fourth Digit Fifth Digit Sixth DigitFirst and Second Digit Pressure Ratio
(xx:1) Mount Option With Hose and Gun Hopper Filter
45* HHeavy Duty Cart 1
✔
70 W Wall Mount 2
✔✔
03
✔✔✔
XL
95 4NANANA
* Uses a Dura-Flo lower.
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Pump Packages
Heavy Fluids Sprayer Packages
Packages include a hopper, no fluid filter, 3/4 in outlet
check valve, 3/4 in x 50 ft. (15 m) hose, 1/2 in x 25 ft
(7.6 m) whip and XHF spray gun with 429 tip
24X593 - 70:1
24X594 - 80:1
Note
Heavy-fluid materials vary and should be
tested with a qualified distributor. Material
should be pourable and self-leveling.
Pump Packages
Check your pump package’s identification plate (ID),
attached to the black motor shroud, for the 6-digit part
number of your pump package. For example, Pump
Part Number PL 45 C 2 represents the pump ( PL ),
pressure ratio ( 45 :1), carbon steel construction ( C ),
and no built-in filter or air controls ( 2 ).
To order replacement parts, see Pump Package Parts.
Pressure Ratio Maximum Air WPR Maximum Fluid WPR
PL 45 95 psi (0.65 MPa, 6.5 bar) 4500 psi (31 MPa, 310 bar)
PL 70 100 psi (0.7 MPa, 7 bar) 7100 psi (4 MPa, 4 9 bar)
PL 0 psi (0.6 MPa, 6 bar) 7250 psi (50 MPa, 500 bar)
PL 95 76 psi (0.5 MPa, 5 bar) 7250 psi (50 MPa, 500 bar)
PL 45 C2
Third and Fourth Digit Fifth Digit Sixth Digit
First and Second Digit
Pressure Ratio
(xx:1) Lower Construction Built-in Filter
45 C Carbon Steel 1
✔
70 2 NA
0
PL
95
Approvals:
II 2 G c 230°C (T2)
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Component Identification - Cart Mount
Component Identification
- Cart Mount
Figure 1 Airless Sprayer
Key:
AAir Inlet, 1 in npt(f) on claw fitting
BBleedTypeMasterAirValve(required)
C Air Pressure Relief Valve
DAir Filter / Water Separator
EAir Pressure Gauge
F Packing Nut
GAir Regulator Adjustment
HAirMotor
JFluid Drain/Purge Valve (required)
KFluid Filter (if equipped)
LGrounding Wire (required)
MPump
NSuctionHoseandTube(ifequipped)
PPump Fluid Outlet
ROptional Fluid Outlet, for second spray gun
S Spray Gun
TDe-Ice Control (Bleed Air)
UHopper (if equipped)
WFluidHose
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Component Identification - Wall Mount
Component Identification
- Wall Mount
Figure 2 Airless Sprayer
Key:
AAir Inlet, 1 in npt(f) on claw fitting
BBleed Type Master Air Valve (required)
C Air Pressure Relief Valve
DAir Filter / Water Spearator
EAir Pressure Gauge
F Packing Nut
GAir Regulator Adjustment
HAirMotor
JFluid Drain/Purge Valve (required)
KFluid Filter (if equipped)
LGrounding Wire (required)
MPump
NSuctionHoseandTube
PFluid Outlet
S Spray Gun
TDe-Ice Control (Bleed Air)
WFluidHose
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