Graco 24M623 User manual

Magnum M5 Magnum L10
(24M623) (24M624)
ti15962a
- For Portable Spray Applications Architectural Paints and Coatings -
- Not for use in explosive atmospheres -
Models:
Magnum M5 (24M623) - Series A
Maximum Working Pressure: 207 bar, 21 MPa (3000 PSI)
Includes:‘‘
•
1.02 lpm (0.27 gpm) stand-mount sprayer
• SG3 gun - Manual 312830
• 0.635 cm (1/4 in) x 7.5 m (25 ft) hose
Magnum L10 (24M624) - Series A
Maximum Working Pressure: 207 bar, 21 MPa (3000 PSI)
Includes:
•
1.17 lpm (0.31 gpm) cart-mount sprayer
• SG3 gun - Manual 312830
• 0.635 cm (1/4 in.) x 15 m (50 ft) hose
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
Repair
Magnum M5 and L10 Airless Sprayer 3A2361B
EN
• Use water-based or mineral spirit-type materials
only. Do not use flammable materials. For more
information about your material, request MSDS
from distributor or retailer.
• Spraying combustible materials in a factory or fixed
location must comply with NFPA 33 and OSHA
1910.94(c) requirements.

Specifications
23A2361B
Specifications
This equipment is not intended for use with combustible materials used in places such as cabinet shops or other “fac-
tory”, or fixed locations. If you intend to use this equipment in this type of application, you must comply with NFPA 33
and OSHA requirements for the use of combustible materials.
Model
Name Series
Dispense
Rate gpm
(lpm)
Hose Length
and Diameter
Maximum
Hose Length
Gun
Model
Maximum
Working Pressure
PSI MPa bar
Magnum
M5 A1.02 lpm (0.27 gpm)
6.4 mm x 7.5 m
(1/4 in. x 25 ft ) 23m (75 ft) SG3 3000 21 207
Magnum
L10 A1.17 lpm (0.31 gpm)
6.4 mm x 15 m
(1/4 in. x 50 ft ) 30m (100 ft) SG3 3000 21 207

Warnings
3A2361B 3
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point sym-
bol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the
body of this manual, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may
appear throughout the body of this manual where applicable.
WARNINGWARNINGWARNING
WARNING
GROUNDING
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of
electric shock by providing an escape wire for the electric current. This product is equipped with a cord
having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is
properly installed and grounded in accordance with all local codes and ordinances.
• Improper installation of the grounding plug is able to result in a risk of electric shock.
• Check with a qualified electrician or serviceman when the grounding instructions are not completely
understood, or when in doubt as to whether the product is properly grounded.
• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a quali-
fied electrician.
• This product is for use on a nominal 230V circuit and has a grounding plug similar to the plug illustrated
in the figure below.
• Only connect the product to an outlet having the same configuration as the plug.
• Do not use an adapter with this product.
Extension Cords:
• Use only a 3-wire extension cord that has a grounding plug and a receptacle that accepts the plug on
the product.
• Make sure your extension cord is not damaged. If an extension cord is necessary, use 15m (50 ft) 1.0
mm
2
, 30m (100 ft) 1.5 mm
2
, or 50m (164 ft) 2.5 mm
2
minimum to carry the current that the product
draws. An undersized cord results in a drop in line voltage and loss of power and overheating.

Warnings
43A2361B
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Do not spray or clean with flammable materials [flash points lower than 100° F (38° C)]. Use
water-based material or mineral spirits-type material only. For complete information about your fluid,
request the MSDS from the fluid distributor or retailer.
• Do not spray combustible materials near an open flame or sources of ignition such as cigarettes,
motors, and electrical equipment.
• Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity cre-
ates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system,
including the pump, hose assembly, spray gun, and objects in and around the spray area shall be prop-
erly grounded to protect against static discharge and sparks. Use Graco conductive or grounded
high-pressure airless paint sprayer hoses.
• Verify that all containers and collection systems are grounded to prevent static discharge. Do not use
pail liners unless they are are antistatic or conductive.
• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.
• Do not use a paint or a solvent containing halogenated hydrocarbons.
• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area. Keep pump
assembly in a well ventilated area. Do not spray pump assembly.
• Do not smoke in the spray area.
• Do not operate light switches, engines, or similar spark producing products in the spray area.
• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.
• Know the contents of the paints and solvents being sprayed. Read all Material Safety Data Sheets
(MSDS) and container labels provided with the paints and solvents. Follow the paint and solvents man-
ufacturer’s safety instructions.
• Fire extinguisher equipment shall be present and working.
• Sprayer generates sparks. When combustible materials are used in or near the sprayer or for flushing
or cleaning, keep sprayer at least 20 feet (6 m) away from explosive vapors.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric
shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before servicing
equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and regula-
tions.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
•FollowthePressure Relief Procedure when you stop spraying and before cleaning, checking, or ser-
vicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
WARNINGWARNINGWARNING
WARNING

Warnings
3A2361B 5
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
•FollowthePressure Relief Procedure when you stop spraying and before cleaning, checking, or ser-
vicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swal-
lowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PRESSURIZED ALUMINUM PARTS HAZARD
Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical
reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or prop-
erty damage.
• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents.
• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier
for compatibility.
RECOIL HAZARD
Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com-
ponent. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and
follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufac-
turer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
WARNINGWARNINGWARNING
WARNING

Warnings
63A2361B
STARTUP HAZARD AFTER THERMAL OVERLOAD
Motor has thermal overload switch to shut itself down if overheated. To reduce risk of injury from motor
restarting unexpectedly when it cools, always turn power switch OFF if motor shuts down.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
WARNINGWARNINGWARNING
WARNING

Grounding Instructions
3A2361B 7
Grounding Instructions
1. This sprayer requires 220-240 VAC, 50/60 Hz 10A
circuit with a grounding receptacle. Never use an
outlet that is not grounded.
2. Do not use sprayer if electrical cord has damaged
ground prong.
3. Do not use an extension cord with damaged ground
plug.
Recommended extension cords:
• 15 m (50 ft) 1.0 mm
2
• 30 m (100 ft) 1.5 mm
2
• 50 m (164 ft) 2.5 mm
2
4. Smaller gauge or longer extension cords may
reduce sprayer performance.
Thermal Overload
Motor has a thermal overload switch to shut itself down
if overheated. If unit overheats, allow approximately 45
minutes for unit to cool. Once cool, switch will close and
unit will restart.
ti7529b
ti7528a
To reduce risk of injury from motor starting unexpect-
edly when it cools, always turn power switch OFF if
motor shuts down.

Component Identification (24M623) M5
83A2361B
Component Identification (24M623) M5
Z
C
QS
V
R
P
T
U
M
D
L
H
G
K
A
B
J
ti15963b
A Electric motor (inside enclosure) M Paint hose
B Power switch P SG3 airless spray gun
C Pressure control knob Q Tip guard
D Pump fluid outlet fitting R Reversible spray tip
G Suction Tube S Trigger safety lever
H Prime tube (with diffuser) T Gun fluid inlet fitting
J Prime/Spray valve control U Smooth Glide™ swivel
K Fluid inlet connection and inlet valve V Gun fluid filter (in handle)
L Inlet screen Z Pump Priming Button

Component Identification (24M624) L10
3A2361B 9
Component Identification (24M624) L10
B
W
A
J
Z
C
X
D
H
G
L
Q
P
R
S
V
T
U
M
K
ti15964b
A Electric motor (inside enclosure) P SG3 airless spray gun
B Power switch Q Tip guard
C Pressure control knob R Reversible spray tip
D Pump fluid outlet fitting S Trigger safety lever
G Suction Tube T Gun fluid inlet fitting
H Prime tube (with diffuser) U Smooth Glide™ swivel
J Prime/Spray valve control V Gun fluid filter (in handle)
K Fluid inlet connection and inlet valve W Hose/cord wrap bracket
L Inlet screen X Pail hanger
M Paint hose Z Pump Priming Button

General Repair Information
10 3A2361B
General Repair Information
Trigger Lock
Always engage the trigger lock when you stop spraying
to prevent the gun from being triggered accidentally by
hand or if dropped or bumped.
Pressure Relief Procedure
Follow this Pressure Relief Procedure whenever you
stop spraying and before cleaning, checking, servicing,
or transporting equipment.
1. Turn OFF power switch.
2. Place prime tube in waste pail.
3. Turn Prime/Spray valve to PRIME.
4. Turn pressure control knob left (minimum pressure).
5. Trigger gun into bucket to relieve pressure in hose.
Trigger Locked Trigger Unlocked
ti8908a ti8909a
ti2018a
ti2034a
ti2019a
ti2020a
ti2033a

General Repair Information
3A2361B 11
• Keep all screws, nuts, washers, gaskets, and electri-
cal fittings removed during repair procedures. These
parts usually are not provided with replacement kits.
• Test repairs after problems are corrected.
• If sprayer does not operate properly, review repair
procedure to verify you did it correctly. See Trouble-
shooting, page 12.
• Overspray may build up in the air passages.
Remove any overspray and residue from air pas-
sages and openings in the enclosures whenever
you service sprayer.
• Do not operate the sprayer without the cover in
place. Replace if damaged. Covers direct cooling air
around motor to prevent overheating.
To select function, align symbol on pressure control knob with setting indicator on sprayer.
TIA
Pressure Control Knob Settings
High Pressure
Spray
Low Pressure
Spray
Prime/
Clean
Rolling
Flammable materials spilled on hot, bare, motor
could cause fire or explosion. To reduce risk of burns,
fire or explosion, do not operate sprayer with cover
removed.
To reduce risk of serious injury, including electric shock:
• Do not touch moving or electric pars with fingers or
tools while testing repair.
• Unplug sprayer when power is not required for test-
ing.
• Install all covers, gaskets, screws and washers
before you operate sprayer.
NOTICE
• Do not run sprayer dry for more than 30 seconds.
Doing so could damage pump packings.
• Protect the internal drive parts of this sprayer from
water. Openings in the cover allow for air cooling of
the mechanical parts and electronics inside. If
water gets in these openings, the sprayer could
malfunction or be permanently damaged.
• Prevent pump corrosion and damage from freezing.
Never leave water or water-base paint in sprayer
when its not in use in cold weather. Freezing fluids
can seriously damage sprayer. Store sprayer with
Pump Armor to protect sprayer during storage.

Troubleshooting
12 3A2361B
Troubleshooting
Problem Cause Solution
Pump will not prime
HINT:
• Attempt to free check balls by
pushing pump priming button.
• Attempt to free check balls by
tapping side of inlet valve as
sprayer is stroking.
• Strain paint before spraying.
Keep sand and debris out.
• Thoroughly flush after every
paint job.
• Do not store in water. Use
Pump Armor or mineral
spirits.
Prime/Spray valve set at SPRAY. Turn Prime/Spray valve to PRIME.
Inlet screen clogged. Clean debris off inlet screen.
Suction tube is not immersed. Reposition suction tube in bottom of paint pail.
Inlet valve check ball stuck. Press pump priming button two times to dislodge the
ball.
Remove tube. Insert end of pencil into inlet section to
dislodge ball. Press pump priming button, page 8. OR
Power Flush unit.
Outlet valve check ball stuck. Unscrew outlet valve. Remove and clean assembly.
Suction tube is leaking. Tighten suction tube connection. Inspect for cracks or
vacuum leaks.
Prime/Spray valve clogged. Clean/replace drain tube as necessary. Return sprayer
to Graco/M
AGNUM authorized service center if drain
valve is clogged.
Power switch is on and sprayer is
plugged in but pump does not
cycle.
Pressure set at minimum. Turn pressure control knob right to increase pressure.
Electrical outlet is not providing
power.
• Try a different outlet OR test outlet by plugging
something in that you know is working.
• Reset building circuit breaker or replace fuse.
Damaged extension cord. Replace extension cord. See Grounding Instructions,
page 7.
Damaged sprayer electrical cord. Check for broken insulation or wires. Replace damaged
electrical cord.
Motor or control damaged. Return sprayer to authorized Graco service center.
Paint frozen or hardened in pump. Unplug sprayer from electrical outlet.
If paint if frozen in sprayer:
Do NOT try to start frozen sprayer. Thaw completely or
you may damage motor, control board and/or drivetrain.
1 Turn OFF power switch.
2 Place sprayer in warm area for several hours.
3 Plug in and turn on sprayer.
4 Slowly increase pressure until motor starts.
If paint hardened in sprayer:
1 Replace pump packings.
2 Remove all residue from valves and passages.

Troubleshooting
3A2361B 13
Problem Cause Solution
Pump cycles but pressure does
not build up.
Pump not primed. Prime pump.
Inlet screen clogged. Clean debris off inlet screen
Suction tube not immersed. Reposition suction tube in bottom of paint pail.
Paint pail empty. Refill paint pail and reprime sprayer.
Suction tube has vacuum air leak. Tighten suction tube connection. Inspect for cracks or
vacuum leaks. If cracked or damaged, replace.
Pump check valves are dirty or
damaged.
Return sprayer to Graco/M
AGNUM authorized service
center.
Prime/Spray valve worn or
obstructed with debris.
Pump check ball stuck. See “Pump will not prime” section of Troubleshooting
table. Press pump priming button two times.
Cannot pull gun trigger. Gun trigger safety engaged. Remove gun trigger safety
Gun stops spraying. Spray tip clogged. 1 Turn arrow-shaped handle to unclog position.
2 Aim gun into waste pail.
3 Squeeze trigger.
4 Return arrow-shaped handle to spray position and
begin spraying.
Pump cycles but paint only
dribbles or spurts when trigger is
pulled.
Pressure is set too low. Turn pressure control knob right to increase pressure.
Spray tip clogged. Clean tip. See “Gun stops spraying” section of
Troubleshooting table.
Spray tip too large or worn. Replace tip.
Gun filter clogged. Clean or replace gun filter.
Fluid filter is clogged. Clean or replace fluid filter.
Pump check ball stuck. See “Pump will not prime” section of Troubleshooting
table.
Pressure set at maximum, but
cannot achieve good spray
pattern.
Tip is too large for sprayer. Select smaller tip.
Tip is worn beyond capability of
sprayer.
Replace tip.
Gun filter clogged. Clean or replace gun filter.
Inlet screen clogged. Clean debris off inlet screen.
Pump valves worn. Check for worn pump valves:
1 Prime sprayer with paint.
2 Trigger gun momentarily. When trigger is released,
pump should cycle and stop.
3 If pump continues to cycle, pump valves may be
worn.
4 Return sprayer to Graco/M
AGNUM authorized
service center.
Fluid filter clogged. Clean or replace fluid filter.
Extension cord too long or not
heavy enough gauge.
Replace cord, Grounding Information, page 7.

Troubleshooting
14 3A2361B
Problem Cause Solution
Sprayed paint runs down wall or
sags.
Going on too thick. Move gun faster.
Use tip with smaller hole size.
Use tip with wider fan.
Move gun away from surface.
Sprayed paint is not covering. Going on too thin. Move gun slower.
Use tip with larger hole size.
Use tip with narrower fan.
Move gun closer to surface.
Pattern is inconsistent or leaving
stripes.
HINT:
Thin paint slightly with
water/solvent.
Pressure set too low. Turn pressure control knob right to increase pressure.
Spray tip worn beyond capability of
sprayer.
Replace tip.
Motor is hot and runs
intermittently.
This is a Thermal Overload
condition. Motor will automatically
shut off due to excessive heat.
Damage can occur if cause is not
corrected.
Vent holes in shroud are clogged
or sprayer is covered.
Clear vent holes.
Extension cord too long or not
heavy enough gauge.
Replace cord, Grounding Instructions, page 7.
Unregulated electrical generator
being used has excessive voltage.
Use electrical generator with proper voltage regulator.
Sprayer requires 220-240, VAC 50/60 Hz.
Sprayer was operated at high
pressure with small tip, causing
frequent motor starts and
excessive heat build up.
Decrease pressure setting or increase tip size.
Move sprayer to cooler location.
Building circuit breaker opens after
sprayer operates for 5-10 minutes.
OR
Building circuit breaker opens as
soon as sprayer is plugged into
outlet and sprayer is turned on.
Too many appliances plugged in
on same circuit.
Unplug some appliances or use a less busy circuit.
Extension cord is damaged, too
long, or not a heavy enough
gauge.
Plug in something that you know is working to test
extension cord. Replace extension cord. Grounding
Instructions, page 7.
Damaged sprayer electrical cord. Check for broken insulation or wires. Replace damaged
electrical cord.
Damaged motor or control. Return sprayer to Graco/M
AGNUM authorized service
center.
Fan pattern varies dramatically
while spraying.
Pressure control switch is worn
and causing excessive pressure
variation.
Return sprayer to Graco/M
AGNUM authorized service
center.
Sprayer does not turn on promptly
when resuming spraying.
Spray comes out of gun in two
thick streams.
Reversible tip is in UNCLOG
position.
Rotate arrow-shaped handle on tip to SPRAY position.
Paint leaks down outside of pump. Worn pump packings. Replace pump packings, see Pump manual.
Paint comes out of pressure
control knob.
Worn pressure control knob. Return sprayer to Graco/M
AGNUM authorized service
center.
Pressure drain actuates
automatically, relieving pressure
through prime tube.
System is overpressuring.

Troubleshooting
3A2361B 15
Basic electrical problems. Motor overheated. Allow motor to cool for 45 minutes. Retry.
Electrical outlet is damaged. Reset building circuit breaker or replace fuse. Try
another outlet.
Check electric supply with volt meter. Meter must read
220 to 240V AC. If voltage is too high, do not plug
sprayer in until outlet is corrected.
Control board leads are improperly
fastened or improperly mated.
Replace any loose terminals. Make sure all leads and
harnesses are firmly connected.
Check pressure control harness connection on front
side of drive housing.
Clean control board terminals. Securely reconnect
leads.
Motor brushes are worn. Check length of BOTH brushes (brushes do not wear
evenly on both sides of the motor). Brush length must
be 0.25 in. (6.4mm). If brushes are worn replace motor
using Motor Kit, page 17.
Motor armature commutator
damaged.
Check for burn spots, gouges and extreme roughness.
Replace motor using Motor Kit, page 17.
Control board damaged.
CAUTION: Do not perform control
board diagnostics until you have
determined the armature is good.
A damaged armature can burn out
a good control board.
See Control Board Diagnostics, page 18. Replace
control board if damaged using Control Board Kit,
page 17.
Problem Cause Solution

Troubleshooting
16 3A2361B
Sprayer Wiring Problems
NOTE: Remove enclosure
mounting screws and pull
enclosure away from drive
housing. Take care not to pull on
leads from electrical cord and
power switch.
Sprayer electrical cord damaged. Unplug sprayer electrical cord.
Disconnect black electrical cord wire from filter.
Unplug in-line connection white cord wire.
Plug in electrical cord.
Test voltage between black and white wires. Meter must
read 220 to 240V AC.
Replace electrical cord if no voltage.
Sprayer power switch damaged. 1. Unplug sprayer electrical cord.
2. Disconnect black control board wire at power
switch.
3. Unplug in-line connection white cord wire.
4. Plug in electrical cord.
5. Turn power switch ON.
6. Test voltage between open terminal of power
switch and white electrical cord wire. Meter must
read 220 to 240V AC.
7. Replace power switch if no voltage.
Motor thermal overload cutoff
switch.
Startup Hazard After Thermal
Overload, page 7.
1. Unplug sprayer electrical cord.
2. Remove motor harness from control card.
3. Check for continuity between yellow leads or motor
harness.
4. If thermal relief switch is open (no continuity) allow
motor to cool.
5. If switch remains open after motor cools, replace
motor using Motor Kit, page 17.
6. If thermal relief switch closes after motor cools, find
correct cause of overheating.
Terminals are damaged or loose. Replace any damaged terminals. Make sure all terminal
connections are tight.
Problem Cause Solution

List of Kits
3A2361B 17
List of Kits
Kit Number Models Kit Description
16G223 M5 and L10 Control Board Kit
16K624 M5 and L10 Enclosure
247339 M5 Hose 6.4mm x 7.5, 6.4mm x 6.4mm fitting
247340 L10 Hose 6.4mm x 15, 6.4mm x 6.4mm fitting
257566 M5 and L10 Strainer Inlet
16E839 M5 Stand
257568 L10 Left Leg (when viewed from front)
257569 L10 Right Leg (when viewed from front)
16G226 M5 and L10 Power Cord (CEE)
246286 M5 and L10 Pressure Control 3000 psi
16F291 M5 and L10 Pump Inlet
16F292 M5 and L10 Pump Outlet
16F047 M5 and L10 Pump
243012 M5 and L10 SG3 Gun
197607 M5 Suction Tube
16E847 L10 Suction Tube
235014 M5 and L10 Drain Valve
16G228 M5 and L10 Motor
16F391 M5 and L10 Gear/Drive
16G227 M5 and L10 Complete Pump Repair

Motor Diagnostics
18 3A2361B
Motor Diagnostics
Check for electrical continuity in motor armature,
windings and brush as follows:
Rotate motor and inspect bearings and shaft for proper
fit. There should be no clearance. Inspect gear train for
wear or binding. Check armature and field winding for
discoloration (dark brown) and burnt odor. Replace
motor if burning has occurred. Inspect commutator and
brushes for wear and arcing. If commutator surface is
pitted and uneven in color, replace motor.
If Motor Diagnostics reveal a damaged motor or if motor
brushes are shorter than 1/4 in. (6.4 mm) or if the motor
shaft cannot turn, replace the motor using Motor Kit,
page 17.
Setup
1. Relieve pressure, page 10.
2. Unplug electric cord.
3. Remove enclosure and disconnect motor leads from
control card.
4. Remove four screws and front cover.
Control Board Diagnostics
NOTE: Check for motor problems before replacing con-
trol board. A damaged motor may burn out a good con-
trol card.
Check for a damaged control board or pressure control
switch as follows:
1. Relieve pressure, page 10.
2. Unplug electrical cord.
3. Remove cover screws and front cover.
4. Remove yoke and guide rods.
5. Remove gear.
6. Remove pressure control harness from control
board. Using tip of small, flat blade screwdriver,
press tab on right side connector to release.
7. Attach harness from a pressure control switch you
know is functioning correctly to control board.
NOTE: Pressure control switch does not have to be
installed in pump.
8. Turn pressure control adjustment knob clockwise to
maximum pressure setting.
9. Plug electrical cord into 120VAC receptacle.
10. Turn power switch ON.
• If motor runs, replace pressure switch.
Pressure Control Switch Kit, page 17.
• If motor does not run, replace control board
repeat test. Control Board Kit, page 17.
Pump Diagnostics
When pump packings wear, paint begins to leak down
outside of pump. Replace pump packings at the first
sign of leaking or additional damage to drive train could
occur. Use Pump Repair Kit, page 17.
Pump Service
If sprayer continues to cycle (motor and pump run) when
the spray gun trigger is released, or if performance is
poor even with new spray tips and clean filters, the
pump inlet or outlet valve may be obstructed or worn. If
a pump is worn, replace it using Pump Repair Kit (see
List of Kits, page 17).
NOTICE
When repairing or cleaning the pump, never submerge
pump in water or allow fluid to enter pressure control.
NOTICE
When repairing or cleaning pump, never submerge
pump in water or allow fluid to enter pressure control.

Parts
3A2361B 19
Parts
Magnum M5 Model (24M623)
ti16725b
5
9
72
72c
72a
72b
1
1a
1b
1d
1c
1e
2
74
4
55
7
8
31
16
17
30
18
1f
73
36
37
67
66
38
66
70
1
72
72c
72a
72b

Parts
20 3A2361B
Parts List
Magnum M5 Model 24M623
Ref. Part Description Qty.
1 16G227 PUMP, assembly, magnum, 240V
(includes 72, 72a, 72b, 72c)
1
1a 235014 DUMP VALVE 1
1b 24E578 BASE, valve 1
1c 111600 PIN, grooved 1
1d 187625 HANDLE, valve, drain 1
1e 16F292 VALVE, outlet 1
1f 16F621 MODULE, ball knocker 1
2 16E778 HOUSING, drive 1
4 112689 SCREW, button hd 4
5 16G228 MOTOR, Magnum, 230V 1
7 15Y296 COVER, wire 1
8 15A464 LABEL, control 1
9 115498 SCREW, mach, slot hex wash hd 1
16 16F629 COVER, housing 1
17 120724 SCREW 4
18 16N553 LABEL, Magnum M5, front 1
30 197607 TUBE, suction set 1
31 15K530 LABEL, control, Magnum 1
36 195400 CLIP, spring 1
37 195697 STRAINER 1
38 244035 DEFLECTOR, barbed 1
55 24E510 COVER, gear 1
66 115489 CLAMP, drain tube 1
67 195084 TUBE, drain 1
70 116295 CLAMP, tube 1
72 16F291 HOUSING, inlet
(includes 72a, 72b, 72c)
1
72a 124249 BALL 1
72b 103338 PACKING, o-ring 1
72c 123849 SPRING, compression 1
73 246286 KIT, control, pressure 1
74 16F047 KIT, repair, pump (includes 1, 72) 1
Ref. Part Description Qty.