GRAVOGRAPH LS100 V1 User manual

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 1
Servicing Manual
Manuel Technique
LS100 machine V1 & V2
Machine LS100 V1 et V2
English – French
September 2011 from After Sale Technical Support

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 2
SUMMARY - SOMMAIRE
LS100-01 SPARES PART LIST - LISTE PIECES DETACHEES --------------------- page : 04 UPDATED
MAINTENANCE PROCEDURES - PROCEDURE DE MAINTENANCE
LS100-02 = TOP DOOR V1 - PORTE SUPERIEUR V1 ------------------------------- page : 07
LS100-02 V2 = TOP DOOR V2 - PORTE SUPERIEUR V2 -------------------------- page : 09 UPDATED
LS100-03 = DOOR DETECTORS - DETECTEUR DE PORTE ----------------------- page : 11
LS100-04 = ENGRAVING TA LE – TABLE DE GRAVURE---------------------------- page : 14
LS100-05 = X GUIDING – GUIDAGE X--------------------------------------------------- page : 17 UPDATED
LS100-06 = X MOTOR - MOTEUR X ---------------------------------------------------- page : 20
LS100-07 = X LIMIT SWITCH - FIN DE COURSE X ----------------------------------- page : 24
LS100-08 = X ELT – COURROIE X ------------------------------------------------------- page : 28
LS100-09 = HEAD MIRROR – MIROIR DE TETE--------------------------------------- page : 32
LS100-10 = Y MOTOR - MOTEUR Y ---------------------------------------------------- page : 33
LS100-11 = Y LIMIT SWITCH - FIN DE COURSE Y ----------------------------------- page : 39
LS100-12 = Y MOTOR ELT – COURROIE MOTEUR Y------------------------------ page : 42
LS100-13 = Y ELT – COURROIE Y ------------------------------------------------------- page : 46
LS100-14 = Y ELT TENSION ELT – SYSTEM DE TENSION COURROIE Y------ page : 50
LS100-15 = Z LIMIT SWITCH - FIN DE COURSE Z ----------------------------------- page : 53
LS100-16 = Z AUTO LIMIT SWITCH – FIN DE COURSE AUTO Z------------------- page : 55
LS100-17 = Z AUTO-FOCUS AR – BARRE AUTO-FOCUS -------------------------- page : 58
LS100-18 = Z MOTOR – MOTEUR Z ----------------------------------------------------- page : 61
LS100-19 = Z ELT – COURROIE Z-------------------------------------------------------- page : 65
LS100-20 = TA LE LEADSCREW – VIS Z DE TABLE ---------------------------------- page : 67
LS100-21 = RIGHT MIROR ON THE RIDGE- MIROIR DE DROITE PONT ------ page : 73
LS100-22 = ELECTRONIC RACK - RACK ELECTRONIQUE--------------------------- page : 75
LS100-23 = ON /OFF SWITCH - INTERRUPTEUR MARCHE ARRET------------- page : 80
LS100-24 = LASER TU E POWER SUPPLY – ALIMENTATION TUBE LASER --- page : 82 UPDATED
LS100-25 = CPU OARD – CARTE UC --------------------------------------------------- page : 88
LS100-26 = SAFETY OARD – CARTE SECURITE-------------------------------------- page : 90
LS100-27 = LASER TU E – SOURCE LASER -------------------------------------------- page : 93 UPDATED
LS100-28 = POWER OARD – CARTE PUISSANCE ----------------------------------- page : 103
LS100-29 = LASER INTERFACE OARD - CARTE INTERFACE LASER ------------ page : 106 UPDATED
LS100-30 = LASER CONTROL OARD – CARTE LASER CONTROL---------------- page : 110 UPDATED
LS100-31 = CONTROL PANEL – CLAVIER DE COMMANDE------------------------ page : 113
LS100-32 = ELECTRICAL FILTER - FILTRE ENTREE SECTEUR ----------------------- page : 115
LS100-33 = CYLINDER ATTACHMENT OARD - CARTE TC------------------------ page : 117
LS100-34 = REPLACING LAMPLIGHTING – CHANGE. PLATINE ECLAIRAGE--- page : 120 NEW
LS100-35 = REPLACING THE LAMP – CHANGE. DE L’AMPOULE----------------- page : 122 NEW

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 3
ADJUSTMENT PROCEDURES - PROCEDURE DE REGLAGE
LS100-A01 = FLATNESS ADJUSTMENT – REGLAGE PLANEITEE------------------ page : 124
LS100-A02 = LASER EAM ADJUSTMENT – REGLAGE FAISCEAU LASER ----- page : 126
LS100-A03 = RED POINTER ADJUSTMENT – REGLAGE POINTEUR ROUGE -- page : 136
LS100-A04 = Z FOCAL ADJUSTMENT – REGLAGE FOCUS Z --------------------- page : 139
LS100-A05 = LEFT CORNER ADJUSTMENT – REGLAGE POINT ZERO----------- page : 142
LS100-A06 = TICKLE ADJUSTMENT - REGLAGE TICKLE---------------------------- page : 144 UPDATED
LS100-A07 = ALIGNMENT MODE – MODE ALIGNEMENT ------------------------ page : 148
CHARACTERISTICS – CARACTERISTIQUES
LS100-T01 = CHARACTERISTIC - CARACTERISTIQUES ------------------------------ page : 150
LS100-T02 = FIRMWARE MENU – MENU FIRMWARE ----------------------------- page : 155 UPDATED
TROUBLES SHOOTING - DISFONCTIONNEMENTS
LS100-TS01 = TROU LES SHOOTING WITH ERROR MESSAGES
PROBLEMES TECHNIQUE AVEC MESSAGE D’ERREUR
1 MOTOR OVER TEMPS – 1 TEMPERATURE MOTEUR........ page : 162 UPDATED
2 POWER SUPPLY – 2 ALIM LASER .................................... page : 167 UPDATED
03 LASER OVER TEMP – 3 TEMP LASER ............................... page : 168 UPDATED
04 LASER FAULT – 3 DEFAUT LASER .................................... page : 168 UPDATED
LS100-TS0 = TROU LES SHOOTING WITHOUT ERROR MESSAGES
PROBLEMES TECHNIQUE SANS MESSAGE D’ERREUR ---------- page : 169 NEW

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 4
LS100 - 01 - SPARE PARTS LIST - LISTE DES PIECES DETACHEES
Part number
/ References
Designation / Désignation
Initial stock for 20
machines sold /
Stock recommanded
pour 20 vendues
10016 HEXAGONAL KEY 2mm
11716 SPARER BAR
12113 BEARINGS
12435 HOSTAFORM BALLS
13371 RUBBER FOOT
14143 POLYURETHANE PIPE diam: 4mm 2
14247 Y LINEAR BEARING
14338 MALE CONE diam: 15-75mm
14463 PARALLEL CABLE MINI SUB-D IS-LS
14599 PNEUMATIC CONNECTOR 4mm/4mm
14792 I/O CABLE LE150 EXHAUST SYSTEM - COMPRESSOR
14877 MALE STRAIGHT FITTING M5 diam: 4mm
15240 FLOW REGULATOR 1
15280 LASER CONTROL BOARD SYNRAD
15327 I/O CABLE EXHAUST SYSTEM
15332 Y STEPPER MOTOR SIMPLE SHAFT
15352 20-40-60W T60 INTERFACE BOARD
22930 LCD SCREEN KIT
23542 X Y AXIS SLEEVE
24297 LS 30 LENS COTTON BUD WALLET
26327 CLEANING KIT G1/G2 1
26530 LASER SAFETY GLASSES 1
26554 LASER POWER METER 1
27379 2.5 INCHES FOCAL LENS KIT G1V3/G2
27381 3.5 INCHES FOCAL LENS KIT G1V3/G2
27382 4 INCHES FOCAL LENS KIT G1V3/G2
28756 Y BELT 260mm LS100/700/800/900 1
28854 FILTER IEC INLET 16A
28855 SWITCH ON/OFF WITH INTERNAL CIRCUIT 1
29277 OPTIC ADJUSTMENT TARGET 1
29281 24V RELAY
29289 1.5 INCH FOCAL ROD
29307 FLEXIBLE SENSOR KIT V3 2
29310 AIR DUCT COUPLING – 100/100 (4”)
29311 AIR DUCT REDUCER – 100/125 (2”)
29314 FAN KIT 80x80mm – G2
29315 SAFETY BOARD KIT G2
29393 LASER TUBE 30W WIRING
29394 SYNRAD 30W INTERFACE BOARD 1
29834 CYLINDER ATTACHMENT GUIDE
29836 REVOLUTION SHAFT CYLINDER ATTACH.
30446 STEPPER MOTOR CYL. ATT
36936 CYLINDER ATTACHMENT BOARD G2
39139 ASPIRATION PIPE diam: 100mm

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 5
41270 MICROSWITCH WITH CONNECTOR 2
42035 ELECTRONIC FAN KIT
42120
STD EXC CA CONTROL BOARD - OBSOLETE
45667
STD EXC LASER POWER BOARD KIT OBSOLETE
45698 USB 2.0 CABLE 2 Meters
45948 CYL. ATT. MOTOR AND JAW KIT W/OUT BOARD
46174 AIR ASSIST KNOB 3
46189 DOOR MAGNET
46193 ELASTOMER KEYPAD
46194 LS100 KEYBOARD CASE FRONT
46195 X RULE
46196 Y RULE
46197 NUT RULE
46203 X Y BELT ATTACHMENT 4
46211 X BELT 1
46212 Y BELT 2
46224 X LINEAR GUIDEWAY
46225 AUTOFOCUS RULE
46252 AIR ASSIST COPPER PIPE
46253 BEAM COMBINER MIROR
46258 SYNRAD SOURCE CASE
46259 30W LASER TUBE POWER SUPPLY
46260 Y MOTOR DOUBLE SHAFT KIT OBSOLETE
46261 ELECTRONIC RACK WIRING LOOM
46262 MACHINE WIRING LOOM
46263 INTERFACE DISPLAY BOARD
46265 CABLED DOOR SENSOR 1
46373 UC USB BOARD 32Mo 1
46559
OBSOLET STD EXC UC USB BOARD 32Mo OBSOLETE
46981 2 INCH FOCAL ROD LASER 1
47003 LS100 SEAL DOOR KIT
47081 HONEYCOMB CUTTING TABLE
47082 LENS KIT 1.5 INCH
47192 30W ELECTRONIC RACK
47193 ASSEMBLY KEYPAD KIT 1
47194 30W LASER SOURCE
47195 DAMPER KIT
47196 FITTED ENGRAVING TABLE KIT
47197 OPTICAL BLOCK KIT
47198 RED POINTER KIT WITH HOLDER 1
47199 Z LEADSCREW KIT
47200 2 INCHES LENS KIT 1
47201 HEAD MIRROR & BRACKET KIT 3
47202 RIGHT MIRROR & BRACKET KIT 3
47203 RIGHT Y BELT TENSIONNING IDLER KIT
47204 LEFT Y BELT TENSIONNING IDLER KIT
47205 X MOTOR WITH PULLEY KIT ONE SHAFT
47206 Z MOTOR WITH PULLEY KIT
47254
STD EXC ELECTRONIC RACK KIT 30W & 40W
47255
STD EXC ASSEMBLY KEYPAD
47256
STD EXC 30W LASER SOURCE KIT

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 6
47308 LE140 CARBON FILTER 40L
47309 LE120 CARBON FILTER 20L
47310 LE 140 6 PLEADS PREFILTER
47311 LE 120 3 PLEADS PREFILTER
47312 SOLENOID VALVE KIT
47471 DAMPER
47562 55W LASER TUBE POWER SUPPLY – 1 BLOCK
47563 55W LASER SOURCE INTERFACE BOARD
47597 LEFT INSIDE CASING KIT
47598 RIGHT INSIDE CASING KIT
47600 24V RELAY
47729 Z HOLDER BEARING
47774 X MOTOR WITH PULLEY KIT DAMPER VERS. 2 SHAFTS 2
47799
STD EXC 55W ELECTRONIC RACK
47800 STD EXC 55W LASER SOURCE
47837 55W LASER SOURCE CASING
47838 55W ELECTRONIC RACK KIT
47904 USB CABLE 3.5 Meters
48003 LE120/140 EXHAUST CONTROLLER BOARD
48530 LASER POWER BOARD G3 1
48696 MIRROR SUPPORT CALIPER MACHINE
48894 AUTO FOCUS Z AXIS LS100 KIT 2
48943 HEAD SUPPORT LS100
49056 Y MOTOR RETROFIT KIT
49097 PRESEPARATOR REPLACEMENT BAG
49113 COMPLETE WIRING LOOM (RACK+MACHINE)
49296 DOOR KIT
49618 40W ELECTRONIC RACK KIT
49725 LASER CONTROL BOARD 1
49893 LE120/140+ 230V TURBINE
49894 LE120/140+ 115V TURBINE
49895 LE120/140HP 230V TURBINE
49896 LE120/140HP 115V TURBINE
49998 CYLINDRICAL ATTACHMENT SWIVEL AXIS KIT
50121 NEW LS100 V2 DOOR
51771 X Y RULES KITS
52199 STD EXC 40W LASER TUBE KIT - SYNRAD
56305 LASER TUBE FAN KIT – 30W – 40W
58884 DIODE KIT POWER SUPPLY 1
61995 LASER FAN BOARD KIT
62757 STD EXH 60W LASER TUBE KIT - COHERENT
62916 2.5” LENS LASER KIT
64839 INTERFACE BOARD SYNRADE&COHERENT COMPATIBLE
64948 CO² & YAG LASER SAFETY GOGGLE
66153 BEAM FOAM SEAL
66607 HONETCOMB CUTTING TABLE “INCH” -LS100
67013 DOOR V2 AXES KIT
68953 CA REDUCTION KIT
66231 STD EXC 35W LASER TUBE KIT - COHERENT
66235 STD EXC 40W LASER TUBE KIT - COHERENT

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 7
OPERATION: LS100-02
REPLACING THE TOP DOOR - CHANGEMENT DE LA PORTE SUPERIEURE
Dismantling operation - Opération de démontage
Open the top door, unscrew the right and left axis but do not
remove them
Ouvrir la porte supérieure, Desserrer l’axe droit et gauche sans
les retirer.
Move the right axis towards inside in order to separate it from
the frame.
Faire glisser l’axe droit vers l’intérieur pour le dissocier du bâti.
Move the left axis towards inside in order to separate it from
the frame.
Faire glisser l’axe gauche vers l’intérieur pour le dissocier du
bâti.
To slide the axis door easier, lift up lightly the door.
Pour déplacer les axes facilement, il est utile de soulever légèrement la
porte.
Remove the top door by lifting it up lightly and by sliding it .
Retirer la porte en la soulevant légèrement et en l’inclinant.
Warning, the 2 springs will untie from their supports but this is
normal.
Attention, les 2 ressorts de rappel vont se détacher de leurs
supports, c’est normal.
Part number:
TOP DOOR KIT : O SOLETE = NEW DOOR 50121

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 8
Reassembling operation - Opération de remontage
Put the door on the blanks with space between the door and frame
machine in order to put back the spring.
Poser la porte sur les flans de la machine en laissant un espace pour
la remise en place des ressorts.
Place the left and right ways spring into the springs
Placer les axes de guidage droit et gauche dans les ressort
Place the door correctly by lifting it up and by pushing towards the
bottom.
Placer la porte correctement en la soulevant légèrement et en la
poussant vers le fond.
Insert the left and right axis into the frame.
Glisser maintenant les axes droit et gauche dans le bâti.
Tight the screw of each axis.
Resserrer la vis de chaque axe.
This operation is finished, Check the opening and closing of the door.
Opération terminée, vérifier la bonne ouverture et fermeture de la porte

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 9
OPERATION: LS100-02 V2
REPLACING THE TOP DOOR V2 - CHANGEMENT DE LA PORTE SUPERIEURE V2
Dismantling operation - Opération de démontage
Open the top door, unscrew the right and left axis but do not
remove them
Ouvrir la porte supérieure, Desserrer l’axe droit et gauche sans
les retirer.
Move the right axis towards inside in order to separate it from
the frame.
Faire glisser l’axe droit vers l’intérieur pour le dissocier du bâti.
Move the left axis towards inside in order to separate it from
the frame.
Faire glisser l’axe gauche vers l’intérieur pour le dissocier du
bâti.
To slide the axis door easier, lift up lightly the door.
Pour déplacer les axes facilement, il est utile de soulever légèrement la porte.
Remove the top door by lifting it up lightly and by sliding it .
Retirer la porte en la soulevant légèrement et en l’inclinant.
Warning, the 2 springs will take off from their supports but this is normal.
Attention, les 2 ressorts de rappel vont se détacher de leurs supports, c’est normal.
Part number:
TOP DOOR KIT : 50121

NOTICE TECHNIQUE LS100
LS100 TECHNICAL MANUAL
Date : June 2009 From
After ale Technical Support
Ref. LS100 GB/FF - Ver . 1.0
Page 10
Reassembling operation - Opération de remontage
Put the door on the blanks with space between the door and frame
machine in order to put back the spring.
Poser la porte sur les flans de la machine en laissant un espace pour
la remise en place des ressorts.
Place the left and right ways spring into the springs
Placer les axes de guidage droit et gauche dans les
ressorts.
Place the door correctly by lifting it up and by pushing towards the
bottom.
Placer la porte correctement en la soulevant légèrement et en la
poussant vers le fond.
Insert the left and right axis into the frame, and
then tighten the screws, to lock shafts.
Glisser maintenant les axes droit et gauche dans
le bâti puis serrer les vis de blocages.
This operation is finished, Check the opening and closing of the door.
Opération terminée, vérifier la bonne ouverture et fermeture de la porte