GREAT PLAINS Turbo Max 3.0M User manual

Manufacturing, Inc.
www.greatplainsmfg.com
© Copyright 2018 Printed 2018-10-22 588-154Q-ENG
EN
Table of Contents Index
Table of Contents Index
ORIGINAL INSTRUCTIONS
Assembly Manual
Turbo Max
3.0M
Read the operator’s manual entirely. When you see this symbol, the
subsequent instructions and warnings are serious - follow without
exception. Your life and the lives of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
TP-69358

Table of Contents Index
Table of Contents Index

3.0M TM Cover Index Table of Contents
Great Plains | 588-154Q-ENG | 2018-10-22 Cover Index 1
© Copyright 2018 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been
taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed
for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products
as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Trademarks of Great Plains Manufacturing, Inc. include: AccuShot, Max-Chisel, Row-Pro,
Singulator Plus, Short Disk, Swath Command, Terra-Tine, Ultra-Chisel, and X-Press.
Registered Trademarks of Great Plains Manufacturing, Inc. include: Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone,
Nutri-Pro, Seed-Lok, Solid Stand, Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo-Max, Turbo-Till, Ultra-Till, Whirlfilter, and Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
Table of Contents
Introduction.............................................................................1
Description of Unit .............................................................1
Safety Information ..................................................................2
Assembly.................................................................................6
Pre-Assembly Preparation.................................................6
Shipping .....................................................................6
Unloading ...................................................................6
Unload Turbo-Max......................................................6
Unpacking Boxes .......................................................6
Removing Machine Components from Container..............7
Gang Assembly - Center Frame........................................8
Center Axle (Braked Option) .............................................9
Center Transport Hubs (Non-Braked Option)..................10
Trusses & Level Bar .................................................11
Hitch .........................................................................12
Depth Stop & Angle Gauge......................................13
Attach Hose Clamps and Hose Wraps.....................14
Hydraulic Hoses ..............................................................14
Hydraulic Hose Hookup............................................14
Purging Hydraulic System ...............................................15
Purging Lift System ..................................................15
Gang Cylinder Purging .............................................15
Rolling Harrow and Reel (Option)....................................16
Drag Frames and Rolling Harrow.............................16
Reel Following Rolling Harrow .................................17
Weight Package Assembly (optional).......................18
Lights ...............................................................................19
Front & SMV.............................................................19
Rear Lights ...............................................................19
Install Decals ...................................................................19
Completing Setup.....................................................20
Appendix - Reference Information ......................................21
Torque Values Chart .......................................................21
Tire Inflation Chart ...........................................................22
Hydraulic Connectors and Torque...................................22
Hydraulic Lift Layout ........................................................23
Hydraulic Gang Angle Layout..........................................24
3.0M TM Machine Layout ................................................25
Heavy Reel Following Rolling Harrow Layout .................26

Great Plains | 588-154Q-ENG | 2018-10-22 Table of Contents Index 2
3.0M TM Table of Contents Index

3.0M Turbo-Max Table of Contents Index Introduction
Great Plains | 588-154Q-ENG | 2018/10/22 Table of Contents Index 1
Introduction
Great Plains’ Turbo-Max is a pull-type unit designed
for tilling and working soil. Every Turbo-Max we
build is designed and built with care using only
quality materials. For the best installation
experience, read this manual and follow all
instructions carefully. These pages will guide you
through the unloading process and contain tips for
easier assembly.
All information in this manual is current as of
publication. Information contained within is subject
to change to ensure top performance.
Description of Unit
The 3.0M Turbo-Max is a one section “vertical” tillage
tool. Working width is 3 meters. The implement is
designed to cut and size residue, till soil for faster
seedbed warming, break up soil crust on hard dried
fields while eliminating compaction layers. The front and
rear gangs may be adjusted from 0-6 degree angle,
depending on the aggressiveness desired. Various
finishing attachments are also available to further
smooth, redistribute residue, kill weeds, and break clods.
See “Specifications and Capacities” on page 85
for precise swath information.
Turbo-Max Models Covered Document Family
Pre-assembly Checklist
Before assembling, read and understand “Safety
Information” on page 2 in front part of this manual.
Have at least two people on hand while assembling.
Make sure area is level and free of obstructions
(preferably an open, concrete surface).
Check that all major components, fasteners, and
pins are accounted for.
Tools Required
The following tools are required for installation:
•Basic Hand Tools
•Tor q u e W r e n c h
•Fork Truck, Overhead Hoist or Loader
•Assembly Stands
Refer to “Torque Values Chart” on page 21 when
tightening machine hardware.
Further Assistance
For additional help with understanding these assembly
instructions or for any other assembly or setup related
questions, please contact our service department at the
following address:
Great Plains Service Department
1525 E. North St.
P.O. Box 5060
Salina, KS 67402-5060
Or call us at [phone] to speak over the phone
with a service representative.
Copies of this machine’s operator manual are available
by mail or online. Please visit www.greatplainsag.com
and follow the product link for information on your
machine.
Figure 1
3.0M Turbo Max
TP-69358
588-154M Operator Manual
588-154Q-ENG Assembly Manual (this manual)
588-154P Parts Manual

Great Plains | 588-154Q-ENG | 2018/10/22 Table of Contents Index 2
3.0M Turbo-Max Table of Contents Index Safety Information
Safety Information
Look for Informational Symbols
The SAFETY ALERT SYMBOL indicates there is a
potential hazard to personal safety involved and extra
safety precaution must be taken. When you see this
symbol, be alert and carefully read the message that
follows it. In addition to design and configuration of
equipment, hazard control and accident prevention are
dependent upon the awareness, concern, prudence and
proper training of personnel involved in the operation,
transport, maintenance and storage of equipment.
NOTE indicates useful, but not crucial, information for
machine operation, assembly, or adjustment. It may also
direct you towards additional information.
Be Aware of Signal Words
Signal words designate a degree or level of hazard
seriousness. The signal words are:
DANGER indicates an imminent hazard which, if not
avoided, will result in death or serious injury. This signal
word is limited to the most extreme situations, typically
for machine components that, for functional purposes,
cannot be guarded.
WARNING indicates a potential hazard which, if not
avoided, could result in death or serious injury, and
includes hazards that are exposed when guards are
removed. It may also be used to alert against unsafe
practices.
CAUTION indicates a potential hazard which, if not
avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
NOTICE indicates a potential hazard which, if not avoided,
may result in moderate to severe damage to your machine,
machine parts, or nearby property.
Be Familiar with Safety Decals
1. Throughly read and understand “Safety Decals”
section of the Operator Manual.
2. Read all instructions noted on the decals.
3. Keep decals clean. Replace damaged, faded and
illegible decals.
Wear Protective Equipment
1. Wear protective clothing and equipment appropriate
for the job, such as safety glasses, hard hat, and ear
plugs.
2. Clothing must fit snug without fringes and pull strings
to avoid entanglement with moving parts.
3. Avoid using distracting multimedia devices, such as
audio that requires headphones, tablet, or smart
phone, while operating machinery.
Use A Safety Chain
1. A safety chain will help control drawn machinery if
the machinery separates from tractor draw-bar.
2. Use a chain with a strength rating equal to or greater
than the gross weight of towed machinery.
3. Attach chain to tractor draw-bar support or other
specified anchor location. Allow only enough slack in
chain to permit turning.
4. Replace chain if any links or end fittings are broken,
stretched or damaged.
5. Do not use safety chain for towing.
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3.0M Turbo-Max Table of Contents Index Safety Information
Great Plains | 588-154Q-ENG | 2018/10/22 Table of Contents Index 3
Avoid High Pressure Fluids
NOTE
Escaping fluid under pressure can penetrate the
skin, causing serious injury.
1. Make sure all hydraulic fluid connections are tight
and all hydraulic hoses and lines are in good
condition before applying pressure to the system.
2. Avoid the hazard by relieving pressure before
disconnecting hydraulic lines or performing any work
on the system.
3. Wear protective gloves and safety glasses or
goggles when working with hydraulic systems.
4. Escaping fluid under pressure can penetrate the skin
causing serious injury.
5. Use a piece of paper or cardboard, NOT BODY
PARTS, to check for suspected leaks.
6. DO NOT DELAY. If an accident occurs, seek
immediate medical assistance from a physician
familiar with this type of injury. Any fluid injected into
the skin or eyes must be treated within a few hours
or gangrene can result.
Tire Safety
NOTE
Tire changing can be dangerous and must be
performed by trained personnel using correct
tools and equipment.
1. When inflating tires, use a clip-on chuck and
extension hose long enough for you to stand to one
side–not in front of or over tire assembly. Use a
safety cage if available.
2. When removing and installing wheels, use wheel-
handling equipment adequate for weight involved.
Use Safety Lights and Devices
NOTE
Slow-moving tractors and towed machinery can
create a hazard when driven on public roads.
They are difficult to see, especially at night.
1. If equipped, use flashing warning lights and turn
signals whenever driving on public roads.
2. Use safety devices provided with implement.
3. Keep safety lights and signs clean and visible from
rear of the machine.
Keep Riders Off Machinery
NOTE
Riders obstruct the operator’s view. Riders could
be struck by foreign objects or thrown from the
machine.
1. Never carry riders or use machinery as a personal
lift.
2. Riders obstruct the operators view.
3. Riders can be struck by foreign objects or thrown
from the machine.
4. Never allow children to operate equipment.
5. Keep all bystanders away from machine during
operation.
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Great Plains | 588-154Q-ENG | 2018/10/22 Table of Contents Index 4
3.0M Turbo-Max Table of Contents Index Safety Information
Transport Machinery Safely
NOTE
Maximum Transport speed for implement is
30 kph (20 mph). Some rough terrains require a
slower speed. Sudden braking can cause a
towed load to swerve and upset.
1. Comply with state and local laws.
2. Carry reflectors or flags to mark machinery in case of
breakdown on the road.
3. Keep clear of overhead power lines and other
obstructions when transporting.
4. Do not fold or unfold the implement while the tractor
is moving.
5. Do not tow an implement that, when fully loaded,
weighs more than 1.5 times the weight of towing
vehicle.
6. Turning tractor too tight can cause implement to tip
over.
7. When towing on a trailer, secure implement with tie
downs and chains.
8. When towing on a trailer, sudden braking can cause
a trailer to swerve and upset. Reduce speed if trailer
is not equipped with brakes.
Shutdown and Storage
1. Park the tractor and implement on a solid, level
surface where children normally do not play.
2. Raise the wings, put tractor in park or set park brake.
Turn off engine and remove switch key to prevent
unauthorized starting.
3. Wait for all components to come to a complete stop
before leaving the operator’s seat.
4. Turn lockout valve and wing lock levers to locked
position to prevent the wings from lowering.
5. Install transport locks to relieve pressure on
hydraulic hoses.
6. Detach the tractor. Secure the implement using
blocks and supports.
Practice Safe Maintenance
1. Understand procedure before doing work. Use
proper tools and equipment. Refer to this manual.
2. Work in a clean, dry area.
3. Lower the implement. Put tractor in Park, turn off
engine. To prevent unauthorized starting, remove
key before performing maintenance or service work.
4. If work must be performed with wings raised, turn
lockout valve and wing lock levers to the locked
position.
5. Make sure all moving parts have stopped and all
system pressure is relieved.
6. Disconnect lighting harness from the tractor before
servicing or adjusting electrical systems.
7. Welding: Disconnect lighting harness from the
tractor. Protect hydraulic lines. Avoid fumes from
heated paint.
8. Inspect all parts. Make sure parts are in good
condition and installed properly.
9. Do not alter this machine in a way which will
adversely affect its performance.
10. Remove buildup of grease, oil or debris.
11. Remove all tools and unused parts from implement
before operation.
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3.0M Turbo-Max Table of Contents Index Safety Information
Great Plains | 588-154Q-ENG | 2018/10/22 Table of Contents Index 5
Safety At All Times
NOTE: Read Operator Manual
Thoroughly read and understand the instructions
in the operator manual before operation. Read
all instructions noted on the safety decals.
NOTE: Do Not Use Untrained Operators
Do not allow anyone to operate this equipment
who has not fully read and comprehended this
manual and who has not been properly trained in
the safe operation of the equipment.
1. The operator must not use drugs or alcohol as they
can change the alertness or coordination of that
person while operating equipment. If over-the-
counter drugs are used, seek medical advice on
whether you can safely operate equipment.
2. Operator must be familiar with all functions of the
tractor and attachments, and be able to handle
emergencies quickly.
3. Make sure all guards and shields are in place and
secured before operating the implement.
4. Keep all bystanders away from equipment and work
area.
5. Operator must start tractor and operate controls from
the driver’s seat only, never from the ground.
6. Dismounting from a moving tractor can cause
serious injury or death.
7. Be familiar with all functions of the implement.
8. Do not leave implement unattended with tractor
engine running.
9. Do not stand between the tractor and the implement
during hitching.
10. Watch out for wires, trees, etc., when folding and
raising the implement.
11. Turning tractor too tight can cause hitched
implement to ride up on wheels. This can result in
injury or equipment damage.
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Great Plains | 588-154Q-ENG | 2018/10/22 Table of Contents Index 6
3.0M Turbo-Max Table of Contents Index Assembly
Assembly
Pre-Assembly Preparation
Shipping
The Turbo-Max will be shipped partially pre-
assembled.
•The center frames will be shipped partially pre-
assembled.
•The hitch will be assembled with hydraulic, lighting
wire and brake hoses attached, these will need to be
connected or routed to the center frame.
•The h-bracket and the turnbuckle are in place on the
hitch but will need to be attached to each other.
•The gangs will be fully assembled but not assembled
to machine.
•The attachment frames (if equipped) will be bolted to
the primary rack.
•Finishing attachments (if equipped), will be shipped
with mounting brackets assembled, reel assemblies
assembled and all bolts will be in a bag or placed
back in their proper locations used for assembly.
•Remove unit from shipping stands (if equipped),
after machine is lowered to ground and carefully
remove bands from all components.
•The shipping stands do not need to be returned to
Great Plains.
Unloading
NOTE: Choose an Appropriate Work Surface
Be sure the truck is on level ground. Work is
made easier if the ground is concrete.
Centering Components
Be sure and center fork truck or chains (overhead
hoist) on components so they won’t slide and cause
injury.
Unloading the Turbo-Max is a potentially
dangerous operation. Reduce risk and
complications by first unloading the gangs,
finishing attachments, and other miscellaneous
components. Place these components well out
of the maneuvering area needed for unloading
the Turbo-Max frames.
Unload Turbo-Max
1. Once everything is unloaded from “storage pod” you
may proceed with taking parts off of the shipping
stands. Carefully move everything to level site and
prepare to unpack items
2. Secure the frame sections or part to be removed with
a hoist or fork truck, so part does not fall.
3. Remove any hardware that is used to secure the part
to the primary rack.
4. Slowly lift the Turbo-Max frames off the shipping
rack.
5. Move to location for assembly.
Unpacking Boxes
NOTE: Choose an Appropriate Work Area
Position boxes in area that you can maneuver
components up to machine to assembly.
1. Carefully remove banding from boxes.
2. Locate and identify all components before
assembling.
3. Hardware used to secure parts to the shipping rack
is not used in the assembly. All hardware that is used
for assembly is either in a bag or in its used location
on the unit.
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