Greenbroz Sorter User manual

SORTER
TRUE TO THE CROP
USER MANUAL
GreenBroz.com

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UNPACKING & INSTALLATION
Please read through the following information before using your machine for the rst time.
All parts noted in this manual will be included with your machine, unless otherwise noted.
1. Start by cutting the banding that is wrapped around the GreenBroz shipping crate.
- Please use caution when cutting the banding. The banding is under tension.
2. Remove the top and side panels of the shipping container.
3. Cut machine anchor banding.
4. Remove hopper and dividers.
- Refer to installation instructions.
5.
5. Remove machine from the GreenBroz shipping crate.
- Please use proper lifting techniques to avoid injury.
1. Remove the (a) top bolts from the top of the machine on the input end.
2. Position the (b) hopper mount holes to align with the holes on the machine.
3. Insert the hardware and tighten.
(c)
(a)
1. Slide the dividers just above the conveyor belt and below the machine frame.
2. Each end of the divider has tabs that t inside the slots of the frame.
3. Move dividers to desired positions.
1. Ensure all switches are in the OFF position.
2. Ensure the E-Stop is released.
3. Plug machine power cord into proper power source.
4. Position dividers to desired locations.
5. Position catch bins in desired locations under the conveyor (not included).
6. Position trim catch bin under conveyor (not included).
7.
7. Turn the main power switch on.
8. Turn motor / conveyor belt on.
START UP PROCEDURES
HOPPER INSTALLATION
DIVIDER INSTALLATION
UNPACKING
(b)

MACHINE PARTS
10. Main Power Switch : Turns the machine on and off.
11. Conveyor Run Switch : Starts and stops the conveyor belt.
12. EMERGENCY STOP : Instantly stops the Sorter.
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1. Hopper : Feeds your flower into the belt drive area.
2. Round Belts / Bands : Moves and separates accoring to the size of your ower.
3. Dividers : Separates different size ower onto the conveyor belt.
4. Exit Ramp : Allows the largest owers to exit the belt area.
5. Adjustable Overow Shelf : Placing a bin here will catch the largest owers.
6. Locking Caster Wheels : 4x swivel / locking caster wheels.
7.
7. Conveyor Belt : Moves sorted owers into seperate bins. (Conveyor Speed : 20 RPM)
8. Trim Shoot : Placing a bin here will catch any extra trim.
9. Control Panel : Controls the machine functionality.

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OPERATING | SHUT DOWN | CLEANING
1. Load hopper with product.
2. Sweep from hopper onto the round belts.
3. Adjust hopper angle when needed.
(the hopper easily adjusts to a 10 or 60 degree angle.)
4. Adjust dividers and catch bins when needed.
Dimensions
Without Hopper - 77” Long x 32” Wide x 43” Tall
With Hopper - 109” Long x 32” Wide x 47” Tall
Weight
Weight : Approx. 300lbs
Speed
Conveyor Speed : 20 RPM
Power
Amps = .88A, Voltage = 110V, Hertz = 60hz,
Conveyor Belt RPM=20 RPM, 90:1 ratio
1. Turn “Run” switch to OFF position.
2. Turn main “Power” supply switch to OFF position.
1. Wipe all surfaces with alcohol and a lint free cloth.
2. With the Sorter motor OFF, spray alcohol onto a lint free cloth and wipe individual round belts.
- After cleaning all reachable round belts, rotate the round belts to clean the other round belt
areas still needing to be cleaned.
3. With the conveyor motor power OFF, clean the top surface with alcohol and a lint free cloth.
- After cleaning all reachable conveyor belt areas, rotate the conveyor belt to clean the other
conveyor belt areas still needing to be cleaned.
SHUT DOWN PROCEDURE
CLEANING PROCEDURE
DIMENSIONS | WEIGHT | SPEED
OPERATION PROCEDURE

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MAINTENANCE
3.(a) Motor Shield
3.(c) Coupler Screw
3. (b) Inspect “yellow” conveyor motor coupler for visible wear
replace if rubber bushing appears worn or cracked.
** With the exception of the motor shield, please note,
the images in this manual are missing the equipped
safety shields.
Inspect round belts quarterly
for damage, replace if cracks
are present.
BAD GOOD
1.
2.
4.
Grease conveyor drive
bearings quarterly.
Inspect conveyor belt quarterly for
damage, replace if cracks are present.
3.

(5. Conveyor belt slippage)
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FAILURE TO COMPLY WITH THE ABOVE MAY RESULT IN
SERIOUS INJURY.
TROUBLESHOOTING
1. Machine not turning on.
- Check outlet power supply.
- Ensure E-STOP is released by twisting the red knob clockwise.
- Call GreenBroz technical support at 619-455-8052.
2. Conveyor belt not moving when motor is turning.
- Adjust conveyor idle roller brackets to increase belt tension.
- Ensure the idle roller rotates and the internal increase belt tension.
- Ensure the drive roller bearings are in operating condition and spin freely.
- Inspect motor coupler for turning.
3. Round belt break.
- Aquire a round belt welding kit and repair existing break.
- Unrepairable - ie. too short from multiple repairs, sliced down the
middle, or cannot be repaired with belt welding kit. (Purchase new
round belt from: shopgreenbroz.com.)
4. Round belt not moving when motor turns.
- Adjust tension pulley assembly.
5. Conveyor Belt Slippage
- a) Loosen all 4 bolts on each side of the conveyor slide bracket
- b) Tighten the side of the conveyor belt bracket that the belt is walking towards.
- c) Once straightened, tighten all conveyor slide bracket bolts down.
- d)
- d) This is how the conveyor belt should be properly seated.
6. Round Belt Slippage
- tension the round belts using the tension bolts on the number 2 idle
roller
5a
6
5b
5d
WARNING
This machine contains moving parts.
Long hair or loose clothing can be caught in the moving parts.
Ensure that any loose hanging jewlery, long hair or clothing
is away
from the machine.
Ensu
Ensure the machine is unplugged prior to any disassembly.

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SIZE ADJUSTMENT
PART 1 OF 2
1. Remove both tine rail brackets.
2. Remove top exit safe guard.
3. Remove guide bracket bolt hardware.
4. Move guide brackets to inside slot and place hardware back in. Do not tighten all the way down.
1.
2.
4.
3.
Exit safe guard.
Guide bracket bolt hardware
Tine rail brackets
Before After

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PART 2 OF 2
SIZE ADJUSTMENT
Lorem Ipsum
5.
6.
8.
7.
Guide rails.
Exit safe guard.
Orange bands.
Tine rails with tines.

WARRANTY REGISTRATION
Products covered: This limited warranty is limited to GreenBroz, Inc. Sorter products manufactured by GreenBroz,
Inc. (the “products”) and provides that such product is free from defects in material and workmanship.
Length of warranty: The length of this warranty shall be 12 months from the date of original retail purchase of
the product.
To Qualify for this warranty: The product must be purchased from GreenBroz Inc., or a dealer authorized by
GreenBroz, Inc., to sell the products. This warranty only applies to the rst retail purchaser and is not transferable to
subseque
subsequent owners.
What GreenBroz will repair or replace under warranty: GreenBroz Inc. will repair or replace, at its option, any
part that is proved to be defective in material or workmanship under normal use during the applicable warranty
period. Warranty repairs and replacements will be made without charge for parts or labor. Anything replaced
under warranty becomes the property of GreenBroz, Inc. All parts replaced under warranty will be considered as part
of the original product and any warranty on those parts will expire coincidently with the original product warranty.
T
This limited warranty on those parts will expire including but not limited to: Round Belts / Bands and Conveyor
Belt. The obtain Warranty Service: Contact GreenBroz, Inc. for a return authorization and instructions for warranty.
Exclusions: 1. Any damage or deterioration resulting from neglect of periodic maintenance as specied in any
product owner’s manual or any improper repair or maintenance; 2. Neglect, unauthorized alteration, modications,
misuse, incorporation of use of unsuitable attachments or parts ; 3. Damage caused by dirt, pressure or steam
cleaning the product, salt water, corrosion, rust, varnish, abrasives, and moisture; or 4. Any product that has ever
been decla
been declared a total loss or sold for salvage by a nancial institution or insurer.; 5. Damage caused by an
independent third party that is not the registered owner.
Disclaimer of Consequential Damage and Limitations of Implied Warranties: This limited warranty is in lieu of
all other expressed or implied warranties, including any warranty of FITNESS FOR A PARTICULAR PURPOSE OR USE
and any implied warranty of MERCHANTABILITY otherwise applicable to this product. GreenBroz, Inc. disclaims any
responsibility for loss of time or use of the product, transportation, commercial loss, or any other incidental or
c
consequential damage, including lost prots. There are no warranties extended other than as provided herein. This
limited warranty may be modied only by GreenBroz, Inc.
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LIMITED WARRANTY
GO TO GREENBROZ.COM TO REGISTER.
Click on the product registration page to register your products. You must register
within 30 days from purchase date to activate your warranty.
UNLESS SUBPOENAED, ALL INFORMATION OBTAINED BY GREENBROZ INC. WILL BE KEPT
PRIVATE AND SECURE. GREENBROZ INC. WILL NOT SHARE OR DISTRIBUTE
YOUR INFORMATION WITHOUT CONSENT.

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