Greenbroz Sorter User manual

SORTER
User Manual
GreenBroz.com

844.DRY.TRIM | info@greenbroz.com | greenbroz.com
Please read through the following information before using your machine for the rst time.
All parts noted in this manual will be included with your machine, unless otherwise noted.
UNPACKING & INSTALLATION
START UP PROCEDURES
1. Ensure the E-Stop is released.
2. Plug machine power cord into proper power source.
3. Position dividers to desired locations.
4. Position catch bins in desired locations under the conveyor (not included).
5. Tap touchscreen to begin.
6. Tap start sorting.
7.7. Adjust both belt and conveyor speed to your desired speeds.
8. Tap start to begin.
1. Slide the dividers just above the conveyor belt and below the machine frame.
2. Each end of the divider has tabs that t inside the slots of the frame.
3. Move dividers to desired positions.
DIVIDER INSTALLATION
UNPACKING
1. Start by cutting the banding that is wrapped around the GreenBroz shipping crate.
- Please use caution when cutting the banding. The banding is under tension.
2. Remove the top and side panels of the shipping container.
3. Cut machine anchor banding.
4. Remove hopper and dividers.
- Refer to installation instructions.
5. 5. Remove machine from the GreenBroz shipping crate.
- Please use proper lifting techniques to avoid injury.
HOPPER INSTALLATION
(b)
(c)
(e)
(d)
(a)
1. Remove the (a) top bolts from the top of the machine on the input end.
2. Position the (b) hopper mount holes to align with the holes on the machine.
3. Insert the hardware and tighten (c).
4. Rotate hopper adjustment brackets (d) and align with holes on hopper.
5. Remove the hardware that is attached to the end of the brackets and attach
the adjustment brackets to the hopper (e). Make sure the washer is between the hopper
and the adjustment band the adjustment bracket.

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23
4
5
6
7
8
9
10
MACHINE PARTS
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DIMENSIONS | WEIGHT | SPEED
Dimensions
Without Hopper - 81” Long x 32” Wide x 52” Tall
With Hopper - 103” Long x 32” Wide x 61” Tall
Weight
Weight : 300lbs (136 kg)
Speed
Co
Conveyor Speed : Adjustable 0-30 RPM
Band Speed : Adjustable 0-60 RPM
Power
Amps = 1.6A, Voltage = 110V, Hertz = 60hz,
CLEANING PROCEDURE
1. Wipe all surfaces with alcohol and a lint free cloth.
2. With the Sorter motor OFF, spray alcohol onto a lint free cloth and wipe individual
round belts.
- After cleaning all reachable round belts, rotate the round belts to clean the other
round belt areas still needing to be cleaned.
3. With the conveyor motor power OFF, clean the top surface with alcohol and a
lint f
lint free cloth.
- After cleaning all reachable conveyor belt areas, rotate the conveyor belt to clean
the other conveyor belt areas still needing to be cleaned.
SHUT DOWN PROCEDURE
1. Press STOP on the touchscreen.
2. Unplug the machine from power source.
OPERATION PROCEDURE
1. Load hopper with product.
2. Sweep from hopper onto the round belts.
3. Adjust hopper angle when needed.
(the hopper easily adjusts between 15-35 degrees.)
4. Adjust dividers and catch bins when needed.
OPERATING | SHUT DOWN | CLEANING

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MAINTENANCE
1. Inspect round belts quarterly for damage, replace if cracks are found.
2. Inspect conveyor belt quarterly for damage, replace if tears are found.
3. Remove motor shield**, tighten coupler set screws quarterly.
** With the exception of the motor shield, please note,
the images in this manual are missing the equipped
safety shields.
BAD GOOD
1.
3. Inspect conveyor motor coupler for visible wear
and replace if rubber bushing appears worn or cracked.
3. Coupler Screw
3. Motor Shield

(5. Conveyor belt slippage)
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FAILURE TO COMPLY WITH THE ABOVE MAY RESULT IN
SERIOUS INJURY.
TROUBLESHOOTING
1. Machine not turning on.
- Check outlet power supply.
- Ensure E-STOP is released by twisting the red knob clockwise.
- Call GreenBroz technical support at 619-455-8052.
2. Conveyor belt not moving when motor is turning.
- Adjust conveyor idle roller brackets to increase belt tension.
- Inspect motor coupler for turning.
3. Round belt break.
- Acquire a round belt welding kit and repair existing break.
- Unrepairable - ie. too short from multiple repairs, sliced down
the middle, or cannot be repaired with belt welding kit.
(Purchase new round belt from: shopgreenbroz.com.)
4. Round belts not moving when motor turns.
- Adjust tension pulley assembly.
5. Conveyor Belt Slippage
- a) Loosen both bolts on each side of the conveyor slide bracket.
- b) Tighten the side of the conveyor belt bracket that the belt is
walking towards.
- c) Once straightened, tighten all conveyor slide bracket bolts down.
- d) This is how the conveyor belt should be properly seated.
6. 6. Round Belt Slippage
- Tension the round belts using the tension bolts on the
number 2 idle Roller.
5a
6
5b
5d
WARNING
This machine contains moving parts.
Long hair or loose clothing can be caught in the moving parts.
Ensure that any loose hanging jewlery, long hair or clothing
is away
from the machine.
EnsuEnsure the machine is unplugged prior to any disassembly.

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SIZE ADJUSTMENT
PART 1 OF 2
1. Remove both tine rail brackets.
2. Remove top exit safeguard.
3. Remove guide bracket bolt hardware.
4. Move guide brackets to inside slot and place hardware back in.
Do not tighten all the way down.
1.
Remove tine rail brackets
2.
Remove top exit safe guard.
Remove guide bracket bolt hardware
3.
Before After
4.

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SIZE ADJUSTMENT
PART 2 OF 2
5. Spread clear bands to desired size (skip two pulleys between bands).
6. Align guide rails with outside band and tighten guide brackets down.
7. Re-Install top exit safeguard.
8. Re-Install large set of tine rails with tines (Larger tine set included with purchase).
Re-install exit safe guard.
7.
5.
Before After
Guide Brackets. Guide rails.
6.
Re - install tine rails with tines.
8.

WARRANTY REGISTRATION
Products covered: This limited warranty is limited to GreenBroz, Inc. Dry Trimmer products manufactured by
GreenBroz, Inc. (the “products”) and provides that such product is free from defects in material and workmanship.
Length of warranty: The length of this warranty shall be 12 months from the date of original retail purchase of
the product.
To Qualify for this warranty: The product must be purchased from GreenBroz Inc., or a dealer authorized by
GreenBroz, Inc., to sell the products. This warranty only applies to the rst retail purchaser and is not transferable to
subsequesubsequent owners.
What GreenBroz will repair or replace under warranty: GreenBroz Inc. will repair or replace, at its option, any
part that is proved to be defective in material or workmanship under normal use during the applicable warranty
period. Warranty repairs and replacements will be made without charge for parts or labor. Anything replaced
under warranty becomes the property of GreenBroz, Inc. All parts replaced under warranty will be considered as
part of the original product and any warranty on those parts will expire coincidently with the original product
warranty. To obtain Warranty Service: Contact GreenBroz, Inc. for a return authorization and instructions
ffor warranty.
Exclusions: 1. Any damage or deterioration resulting from neglect of periodic maintenance as specied in any
product owner’s manual or any improper repair or maintenance; 2. Neglect, unauthorized alteration, modications,
misuse, incorporation of use of unsuitable attachments or parts ; 3. Damage caused by salt water, corrosion, rust,
varnish, abrasives, and moisture; or 4. Any product that has ever been declared a total loss or sold for salvage by
a nancial institution or insurer.
Disclaimer of Consequential Damage and Limitations of Implied Warranties: This limited warranty is in lieu of
all other all other expressed or implied warranties, including any warranty of FITNESS FOR A PARTICULAR PURPOSE OR USE
and any implied warranty of MERCHANTABILITY otherwise applicable to this product. GreenBroz, Inc. disclaims any
responsibility for loss of time or use of the product, transportation, commercial loss, or any other incidental or
consequential damage, including lost prots. There are no warranties extended other than as provided herein. This
limited warranty may be modied only by GreenBroz, Inc.
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LIMITED WARRANTY
GO TO GREENBROZ.COM TO REGISTER.
Click on the product registration page to register your products. You must register
within 30 days from purchase date to activate your warranty.
UNLESS SUBPOENAED, ALL INFORMATION OBTAINED BY GREENBROZ INC. WILL BE KEPT
PRIVATE AND SECURE. GREENBROZ INC. WILL NOT SHARE OR DISTRIBUTE
YOUR INFORMATION WITHOUT CONSENT.

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