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  9. Grouser Products Ag 240I User manual

Grouser Products Ag 240I User manual

Date 9-10-2019PN: 63-18826
Purchase Date
Serial Number
Model Number
Tractor Model
Dealer
Ag 240I & 241I
Owner’s Manual & Parts Book
2
Description Page
To The Owner, Maintenance 2
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Skid Shoe and Tilt Plate Adjustment 4
Top Arm Adjustment, Relief Valve Instructions & Abbreviation Key 5
NANT Blade Assy 6
HANT Blade Assy 7
HAHT Blade Assy 8
Hydraulic Angle - No Tilt System 9
Hydraulic Angle - Hydraulic Tilt System 10-11
Lift System 12-13
Hydraulic Angle Hose Routing 14-15
Hydraulic Tilt Hose Routing 16
Tractor Side & Lift System Hydraulics 17
Blade Options 18-19
Replacement Parts 20
Hydraulic Schematic 21
Notes 22-23
Contact Us, Improvements, & Warranty 24
Contents
To The Owner
This manual contains information concerning the operation, adjustment, and maintenance of the 240 blade
assembly. You have purchased dependable, long lasting equipment, but only by proper care and operation
can you expect to receive the performance and long service built into our products. Please have all operators
read this manual carefully and keep the manual available for ready reference. If you have any questions or
concerns, contact Grouser Products.
Maintenance
Due to the harsh environment many of our equipment operates in, the following tasks
should be performed every 10 hours or less.
• Inspect all equipment before operation for existing or potential damages.
• Lubricate all joints with high quality grease.
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• Check replaceable cutting edge for wear ensuring there is enough material to prevent permanent damage
to the blade.
• Make sure all non-rotating pins are secured properly.
• Check hydraulic cylinders and hoses for damage or leaks. For replacement parts, see hydraulic pages for
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• Check skid shoes for wear and replace if necessary. For adjustment, see page 4.
• Inspect all tilt-ways for aggressive wear. See page 4 for tilt plate adjustment.
3
Safety Precautions
A careful operator is the best operator. Most accidents can be avoided by observing certain precautions. To
help prevent accidents, read and take the following precautions before operating this equipment. In addition
to these precautions, please follow all safety and operational instructions of your tractor manufacturer.
The Dozer:
1. The 240I and 241I Dozer should be operated only by those who are responsible and instructed to do so.
2. Read the owner’s manual carefully before using this equipment. Lack of operating knowledge can lead to
accidents.
3. Keep the dozer maintained in reliable and satisfactory condition to ensure your safety.
4. Make sure the area is clear of people before moving any equipment.
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consulting Grouser Products.
Servicing the Dozer:
1. Read and follow all safety instructions provided by the tractor manufacturer.
2. Always use proper personal safety gear when performing maintenance on equipment.
3. Before servicing, relieve hydraulic pressure, stop engine and fully engage parking brake.
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skin, obtain medical attention immediately.
– DO NOT use your hand to check for leaks. Use a piece of cardboard or paper to search for leaks.
– Stop the engine and relieve pressure before connecting or disconnecting lines.
– Tighten all connections before starting the engine or pressurizing lines.
Storing the Dozer:
1. Thoroughly clean the inside and outside of the dozer before storage. Use paint where necessary to
prevent rust.
2. Check the dozer for worn or damaged parts. Install new parts as required.
3. Lubricate all pins and joints.
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charts below.
Torque - Dry (ft–lbs)
SAE Grade 5 SAE Grade 8
Size UNC UNF UNC UNF
5/16 17 19 24 27
3/8 30 35 45 50
7/16 50 55 70 80
1/2 75 85 110 120
9/16 110 120 150 170
5/8 150 170 210 240
3/4 260 300 380 420
7/8 430 470 600 670
1 640 720 910 1020
Torque - Dry (ft-lbs)
Size Grade 10.9
M18 x 2.50 284
M20 x 2.50 401
M22 x 2.50 547
M24 x 3.00 694
4
Skid Shoe and Tilt Plate Adjustment
Skid Shoe Adjustment:
1. Remove the handle from the ratchet keeper by pulling the hitch clip
pin and insert it into the handle receiver on the ratchet jack.
2. Loosen the locking nut on the ratchet jack.
3. Hold the body of the ratchet jack and rotate the ratchet jack handle
to raise or lower the skid shoes.
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reverse lever on the handle (see Figure 2). Rotate the ratchet jack
handle again to move the skid shoe in the desired direction.
5. After the skid shoe is adjusted, rotate the ratchet jack handle until it
rests against the ratchet keeper. Return the removable handle to
the ratchet keeper ensuring that the ratchet jack handle is captured
by the removable handle and the ratchet keeper. Secure the
handle to the ratchet keeper with the hitch clip pin.
6. Tighten the locking nut against the ratchet jack body to keep it from
moving.
7. When skid shoes are worn up to the bolt heads, replace skid shoes.
Skid Shoe
Figure 1
Figure 2
Forward/Reverse Lever
Handle
Receiver
Handle
Receiver
Removable
Handle
Tilt Plate
Note: Do not remove all of the bolts at the same time.
1. The preferred blade position for adjusting the tilt plates is laying
face down on blocks.
2. Remove the top and bottom bolts from each tilt plate.
3. Add or remove washers as needed to adjust tilt-way clearance
to 1/16” - 1/8”.
4. Reinstall top and bottom bolts.
5. Follow Steps #2-4 for the center bolts.
6. Once the tilt-way clearance is set, torque bolts to 640 ft-lbs.
Washers
Adjustment
Track
Skid Shoe
Tilt Plate
Skid Shoe Adjustment:
1. Raise and secure blade to access skid shoe bolts and nuts.
2. Loosen nuts and set skid shoe depth by sliding the shoe up
and down.
3. Once the depth is set, torque bolts to 150 ft-lbs.
4. When skid shoes are worn down to 1/4” of wear material
remaining, replace skid shoes.
10’ Blade Skid Shoe Adjustment
5
Relief Valve Instructions
Set the safety relief valve at a higher pressure than tractor: To increase the pressure of the relief valve, install a 0-5,000 psi
pressure gauge into the base end of right angle cylinder (see page 21). Loosen the jam nut on the safety valve and tighten the Allen
screw 1/2 turn. Next, extend the right side cylinder out until the safety valve activates, while the safety valve is in function, record the
pressure reading on the gauge. Continue to tighten the Allen screw in 1/2 turn increments and record the pressure until a high enough
relief setting is obtained. Do not exceed the 3,000-psi operating pressure of the cylinders. Tighten the jam nut and remove the
gauge. Follow the same steps for the left side cylinder.
Automatic lever release: In certain newer model tractors, the hydraulic control lever will automatically release and instantly stop oil
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CAUTION: Do not bypass the safety relief valve and plumb each cylinder to separate valves on the tractor.
Please contact Grouser Products with any questions by: Phone - 701-282-7710 or 800-747-6182; Fax - 701-282-8131
Top Arm Adjustment
1. Verify that the top arm is installed correctly. See the picture of the decal that is on the angle frame below for reference. If you are
using a Grouser Hitch, use the lower 2 sets of holes for the top link. If you are using a Factory Hitch, use the upper 2 sets of holes for
the top link. Use the color code for the proper pin location.
2. With the blade hooked up, set the blade on the ground. Adjust the top arm until the the center angle pin is vertical and perpendicular
to the ground.
3. Carefully run the blade up and down to make sure that the top link doesn’t collide with anything.
HAHT Hydraulic Angle - Hydraulic Tilt 6-Way
HANT Hydraulic Angle - No Tilt 4-Way
NAHT No Angle - Hydraulic Tilt 4-Way
NANT No Angle - No Tilt 2-Way
Angle / Tilt Function Abbreviation Key
6
NANT Blade Assembly
Blade Length 10’ 12’ 14’ 16’
Item
No. Part No. Description Qty. Qty. Qty. Qty.
1 11-11316 Blade Stand Arm 2 2 2 2
2 15-17870-XX 240I 2-Way Blade XX’ 1 1 1 1
3 16-18945 1” x 3” Hex Bolt Gr 5 NC - Short Thread - YZ 2 2 2 2
4 16-20216 3/4” x 1-1/2” Hex Bolt Gr 5 NC 2 2 2 2
5 16-20558 1” x 2” Hex Bolt Gr 8 NC 2 2 2 2
6 16-21064 3/8” x 1” Carriage Bolt Gr 5 NC 8 8 8 8
7 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC 24 28 32 36
8* 18-18498-R Ratchet Keeper - Right 1 1 1 1
9 18-18498-L Ratchet Keeper - Left 1 1 1 1
10 19-13515 3/4” ID Non Rotating Pin Spacer 2 2 2 2
11 29-7950-5 5’- 5/8” x 6” Double Bevel Cutting Edge 2 - - -
11 29-7950-6 6’- 5/8” x 6” Double Bevel Cutting Edge -2--
11 29-7950-7 7’- 5/8” x 6” Double Bevel Cutting Edge - - 2 -
11 29-7950-8 8’- 5/8” x 6” Double Bevel Cutting Edge - - - 2
12 34-17565 Ratchet Jack 2 2 2 2
13 34-17567 Ratchet Jack - Handle 2 2 2 2
14 43-16764 7/16” x 1-3/4” Lynch Pin 1 1 1 1
15 43-3287 Top Link Pin 1 1 1 1
16 43-3289 Lower Lift Pin 2 2 2 2
17 43-9582 Bent Claw Pin 2 2 2 2
18 43-7767 Hitch Clip Pin 4 4 4 4
19 43-18463 1” x 2.75” Pin (S57190400) 2 2 2 2
20 43-18943 3/16” x 1-1/2” Cotter Pin 2 2 2 2
21A 44-14830 Custom Name Plate 1 1 1 1
21B 44-15150 AG Pro Name Plate 1 1 1 1
22 50-15458 12” Round Mushroom Skid Shoe 2 2 2 2
23 50-17545 240 Skid Shoe Mount - Mushroom 2 2 2 2
24 57-20747 3/4” Flat Washer 2 2 2 2
25 70-18999 1” Hex Center Lock Nut Gr 2 NC - YZ 2 2 2 2
26 70-20609 1” Hex Center Lock Nut 2 2 2 2
27 70-20646 5/8” Hex Top Lock Nut Gr 5 NC 24 28 32 36
28 70-20622 3/8” Flange Nut 8 8 8 8
Item #A for Custom Name Plate and Item #B for AG Series Name Plate
26 17
28
21
6
7
11
27
27
23
22
7
12
1
5
18
16
2
20
13
3
25
9
18
4
24
10
19
15 14
* Parts Not Shown
7
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HANT Blade Assembly
Blade Length 10’ 12’ 14’ 16’
Item
No. Part No. Description Qty. Qty. Qty. Qty.
1 15-18560-XX 240 4-Way Blade XX’ (3.0) 1 1 1 1
2 16-18945 1” x 3” Hex Bolt Gr 5 NC - Short Thread - YZ 2 2 2 2
3 16-20559 1” x 2-1/4” Hex Bolt Gr 8 NC 8 8 8 8
4 16-21064 3/8” x 1” Carriage Bolt Gr 5 NC 8 8 8 8
5 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC 24 28 32 36
6 17-19800 Adjustable Mount 1 1 1 1
7* 18-18498-R Ratchet Keeper - Right 1 1 1 1
8 18-18498-L Ratchet Keeper - Left 1 1 1 1
9 27-17262 Ag 240 Decal 1 1 1 1
10 27-2409 Pinch Hand Decal 2 2 2 2
11 27-9503 Pinch Foot Decal 2 2 2 2
12 27-9505 Grouser Vertical Decal 2 2 2 2
13 NA Serial Number 1 1 1 1
14 29-7950-5 5’- 5/8” x 6” Double Bevel Cutting Edge 2 - - -
14 29-7950-6 6’- 5/8” x 6” Double Bevel Cutting Edge - 2 - -
14 29-7950-7 7’- 5/8” x 6” Double Bevel Cutting Edge - - 2 -
14 29-7950-8 8’- 5/8” x 6” Double Bevel Cutting Edge - - - 2
15 34-17565 Ratchet Jack 2 2 2 2
16 34-17567 Ratchet Jack - Handle 2 2 2 2
17 43-7767 Hitch Clip Pin 2 2 2 2
18 43-18463 1” x 2.75” Pin (S57190400) 2 2 2 2
19 43-18943 3/16” x 1-1/2” Cotter Pin 2 2 2 2
20A 44-14830 Custom Name Plate 1 1 1 1
20B 44-16880 AG Series Name Plate 1 1 1 1
21 50-15458 12” Round Mushroom Skid Shoe 2 2 2 2
22 50-17545 240 Skid Shoe Mount - Mushroom 2 2 2 2
23 57-20819 1” Flat Washer Heavy Duty Gr 8 (USS) 8 8 8 8
24 58-9371 Grease Zerk 1/8” NPT 45° 2 2 2 2
25 70-18999 1” Hex Center Lock Nut Gr 2 NC - YZ 2 2 2 2
26 70-20646 5/8” Hex Top Lock Nut Gr 5 NC 24 28 32 36
27 70-20622 3/8” Flange Nut 8 8 8 8
Item #A for Custom Name Plate and Item #B for AG Series Name Plate
* Parts Not Shown
8
HAHT Blade Assembly
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Blade Width 12’ 14’ 16’
Item Part No. Description Qty. Qty. Qty.
12 29-7950-6 6’- 5/8” x 6” Double Bevel Cutting Edge 2 - -
12 29-7950-7 7’- 5/8” x 6” Double Bevel Cutting Edge - 2 -
12 29-7950-8 8’- 5/8” x 6” Double Bevel Cutting Edge - - 2
13 34-17565 Ratchet Jack 2 2 2
14 34-17567 Ratchet Jack - Handle 2 2 2
15 43-7767 Hitch Clip Pin 2 2 2
16 43-18463 1” x 2.75” Pin 2 2 2
17 43-18943 3/16” x 1-1/2” Cotter Pin 2 2 2
18A 44-14830 Custom Name Plate 1 1 1
18B 44-16880 AG Series Name Plate 1 1 1
19 44-15339 240 Backdrag Brace Plate 1 1 1
20 50-15458 12” Round Mushroom Skid Shoe 2 2 2
21 50-17545 240 Skid Shoe Mount - Mushroom 2 2 2
22 52-17265 240 Tilt Plate 2 2 2
23 57-20749 1” Flat Washer 18 18 18
24 70-20999 1” Hex Top Lock Nut Gr 8 NC - YZ 2 2 2
25 70-20646 5/8” Hex Top Lock Nut Gr 5 NC 28 32 36
26 70-20622 3/8” Flange Nut 8 8 8
Item #A for Custom Name Plate and Item #B for AG Series Name Plate
* Parts Not Shown
Blade Width 12’ 14’ 16’
Item Part No. Description Qty. Qty. Qty.
1 15-17160-XX 240 6-Way Blade XX’ 1 1 1
2 16-18945 1” x 3” Hex Bolt Gr 5 NC - Short Thread 2 2 2
3 16-20562 1” x 3” Hex Bolt Gr 8 NC 7 7 7
4 16-21064 3/8” x 1” Carriage Bolt Gr 5 NC 8 8 8
5 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC 28 32 36
6* 18-19994-R Ratchet Keeper - Right 1 1 1
7 18-19994-L Ratchet Keeper - Left 1 1 1
8 19-7774 1”x1” Spring Bushing 1 1 1
9 27-17262 Ag 240 Decal 1 1 1
10 27-9505 Grouser Vertical Decal 2 2 2
11* NA Grouser Serial Tag 1 1 1
9
Hydraulic Angle - No Tilt
Item No. Qty. Part No. Description
1 2 16-20034 5/16” x 1” Hex Bolt Gr 5 NC
2 2 16-20134 1/2” x 3-1/2” Hex Bolt Gr 5 NC
3 2 16-20216 3/4” x 1-1/2” Hex Bolt Gr 5 NC
4 1 16-20558 1” x 2” Hex Bolt Gr 8 NC
5 2 19-13515 3/4” ID Non Rotating Pin Spacers
6A 2 19-7774 1” x 1” Spring Bushing
7C* 2 22-8813 Quick Claw Uni Ball
8 2 26-34748 5 x 12 Cylinder Tube Ends (658378)
9 1 34-14961 Manual Canister
10 1 43-16764 7/16” x 1-3/4” Lynch Pin
11A 1 43-11665 Top Link Pin - Cat 2
12 2 43-18405 Cylinder Pin
13 1 43-16925 Angle Pin
14B 1 43-3287 Top Link Pin - Cat 3N
15 2 43-3289 Lower Lift Pin
16 1 45-18420 ISO Angle Frame
17 1 57-16928 3.50” OD x 1.06” ID Washer
18 4 57-20741 5/16” Flat Washer
19 2 57-20747 3/4” Flat Washer
20 2 58-9369 Grease Zerk 1/8” NPT Straight
21 2 70-20604 1/2” Hex Center Lock Nut NC
22 2 70-20611 5/16” Nyloc Hex Nut
5
3
10
6
4
17
2
21
20
12
13
10
16
14
15
1,18,9,18,22
19
8
11
Item #A for Cat 2
Item #B for Cat 3N
Item #C for 241 System
* Parts Not Shown
NOTE: When ordering cylinder seal kits, the part number on the
cylinder is needed. The number is stamped on the base end of the
cylinder opposite of the hydraulic ports.
No. On
Cylinder Part No. Description
26-34748 49-12272 Monarch Seal Kit 5 x 12 (649246) Nitrided Rod
10
Hydraulic Angle - Hydraulic Tilt
Item No. Qty. Part No. Description
1 2 16-20034 5/16” x 1” Hex Bolt Gr 5 NC
2 4 16-20134 1/2” x 3-1/2” Hex Bolt Gr 5 NC
3 2 16-20216 3/4” x 1-1/2” Hex Bolt Gr 5 NC
4 1 16-20558 1” x 2” Hex Bolt Gr 8 NC
5 2 16-35C612 3/8” x 3/4” Flanged Bolt
6 2 16-13577 NR Pin Spacer Clevis End
7 2 19-13515 3/4” ID Non Rotating Pin Spacers
8 1 19-7774 1”x1” Spring Bushing
9A 2 19-7774 1” x 1” Spring Bushing
10C* 2 22-8813 Quick Claw Uni Ball
11 1 26-34711 4 x 8 Cylinder w/ Cast Clevis Ends (647134)
12 2 26-34748 5 x 12 Cylinder Tube Ends (658378)
13 1 32-18400 Tilt Frame
14 1 34-14961 Manual Canister
15A 1 43-11665 Top Link Pin - Cat 2
16 2 43-13580 1” Clevis Bolt in Pin
17 1 43-16764 7/16” x 1-3/4” Lynch Pin
18 4 43-18405 Cylinder Pin
19 1 43-16925 Angle Pin
20 1 43-3287 Top Link Pin - Cat 3N
21 2 43-3289 Lower Lift Pin
22 1 45-18420 ISO Angle Frame
23 1 57-16928 3.50” OD x 1.06” ID Washer
24 4 57-20741 5/16” Flat Washer
25 2 57-20747 3/4” Flat Washer
26 4 58-9369 Grease Zerk 1/8” NPT Straight
27 1 58-9369 Grease Zerk 1/8” NPT 45°
28 4 70-20604 1/2” Hex Center Lock Nut NC
29 2 70-20611 5/16” Nyloc Nut
26
18
28
13
2
Item #A for Cat 2
Item #B for Cat 3N
Item #C for 241 System
* Parts Not Shown
NOTE: When ordering cylinder seal kits, the part number on the
cylinder is needed. The number is stamped on the base end of the
cylinder opposite of the hydraulic ports.
No. On
Cylinder Part No. Description
26-34748 49-12272 Monarch Seal Kit 5 x 12 (649246) Nitrided Rod
26-34711 49-12271 Seal Kit 4 x 8 (647135) Nitrided Rod, Clevis Ends
11
Hydraulic Angle - Hydraulic Tilt
15
6
12
4
22
19
8
5
1,24,14,24,29
16
27
3
25 721
20
11
17
17
9
23
12
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13
Item
No. Qty. Part No. Description
1 1 11-1455 FH-400 Top Arm Hook
2,3,4 1 11-11135 FH-400 Pitch Control Top Arm Link
2 1 11-11137 FH-400 Pitch Control Arm Housing
3 1 11-11136RH FH-400 Pitch Control Arm Screw Assy- Right Hand
4 1 11-11136LH FH-400 Pitch Control Arm Screw Assy - Left Hand
5 1 11-15710 FH-400 Solid Lower Arm - V2
6 2 16-20002 1/4” x 3/4” Hex Bolt Gr 5 NC
7 2 16-20126 1/2” x 1-1/2” Hex Bolt Gr 5 NC
8 4 16-20130 1/2” x 2-1/2” Hex Bolt Gr 5 NC
9 1 16-20227 3/4” x 4-1/2” Hex Bolt Gr 5 NC
10 4 19-3774 1.5”x1.25”x2.00” Spring Bushing (150125200)
11 2 22-15701 FH-400 Solid Lower Arm Latch
12 2 26-34728 4 x 12 Cylinder Tube Ends
13 1 34-14961 Manual Canister
14 2 43-15712 3/4” x 3-1/4” Safety Hitch Pin
15 2 43-17905 3/4” x 1/2” x 2” Spring Pin
16 2 43-8234 Rod End Lift Cylinder Pin (1-1/4” x 7.25” )
17 1 43-8322 Main Lift Arm Pin (2-7/16” x 25”)
18 2 43-9334 Base Cylinder Pin (1-1/4” x 10.03”)
19 1 43-11471 Top Arm/UC Pin
20 2 57-20740 1/4” Flat Washer
21 1 57-20744 1/2” Flat Washer
22 1 57-20794 1/2” Fender Washer (2.00” ODx .500”ID x .125”)
23 4 58-9369 Grease Zerk 1/8” NPT Straight
24 3 58-9371 Grease Zerk 1/8” NPT 45º
25 5 70-20604 1/2” Hex Center Lock Nut Gr 2 NC
26 1 70-20607 3/4” Hex Center Lock Nut Gr 2 NC
27 2 70-20610 1/4” Nyloc Hex Nut Gr 5 NC
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14
Hydraulic Angle Hose Routing
Hoses Not Drawn To Scale
5
10 8
9
11
14
7
12
13
15
Hydraulic Angle Hose Routing
Item No. Qty. Part No. Description
1 2 16-20040 5/16” X 2 1/2 “ Hex Bolt Gr 5 NC
2 2 25-34342 Tappet Quick Coupler - Male
3* 2 25-3455 Pioneer Dust Cap Angle (Red)
4 2 26-34748 5 x 12 Cylinder W/ Tube Ends
5 2 31-11699-8-8 JIC Union (2403-8-)
6 2 31-34040 Straight JIC x O-Ring (6400-8-8)
7A 6 31-34051 Straight Thread Elbow 90° JIC x O-Ring (6801-8-10)
7B 4 31-34051 Straight Thread Elbow 90° JIC x O-Ring (6801-8-10)
8 2 31-34070 Run Tee JIC x O-Ring (6804-8-8-8)
9 2 31-34100 Swivel Nut Elbow 90° JIC (6500-8-8)
10 2 34-12932 Cylinder Saddle
11 2 34-12933 Hose Clamp (SAE 96)
12 2 35-17260 240 Formed Steel Line
13 2 35-31010 25” x 3/8” -8 JIC/-8 JIC Hose w/ Cordura (4M)
14 2 35-31013 28” x 3/8” -8 JIC/-8 JIC Hose w/ Cordura (4M)
15A 2 35-31030 63” x 3/8” -8 JIC/-8 JIC Hose w/ Cordura (4M)
15B 2 35-31244 105” x 3/8” -8 JIC/-10 MB Hose w/ Cordura (4M)
16 1 56-7772 Relief Valve
See Pages 17 for the remaining hydraulics.
See Page 19 for hydraulic schematic.
2
13
6
16
1
14
4
7
15
Item #A for 240 System
Item #B for 241 System
* Parts Not Shown
NOTE: When ordering cylinder seal kits, the part number on the
cylinder is needed. The number is stamped on the base end of the
cylinder opposite of the hydraulic ports.
No. On
Cylinder Part No. Description
26-34748 49-12272 Monarch Seal Kit 5 x 12 (649246) Nitrided Rod
16
Hydraulic Tilt Hose Routing
Item No. Qty. Part No. Description
1 2 25-34342 Tappet Quick Coupler - Male
2* 2 25-3453 Pioneer Dust Cap Tilt (Green)
3 1 26-34711 4 x 8 Cylinder W/ Cast Clevis Ends
4 2 31-34050 Straight Thread Elbow 90° JIC x O-Ring (6801-8-8)
5A 2 31-34051 Straight Thread Elbow 90° JIC x O-Ring (6801-8-10)
6A 1 35-31030 63” x 3/8” -8 JIC/-8 JIC Hose w/ Cordura (4M)
7A 1 35-31032 69” x 3/8” -8 JIC/-8 JIC Hose w/ Cordura (4M)
7B 2 35-31244 105” x 3/8” -8 JIC/-10 MB Hose w/ Cordura (4M)
6A or 7B
5A
3
4
1
7
Item #A for 240 System
Item #B for 241 System
* Parts Not Shown
Hoses Not Drawn To Scale
See Pages 17 for the remaining hydraulics.
See Page 19 for hydraulic schematic.
NOTE: When ordering cylinder seal kits, the part number
on the cylinder is needed. The number is stamped on the
base end of the cylinder opposite of the hydraulic ports.
No. On
Cylinder Part No. Description
26-34711 49-12271 Seal Kit 4 x 8 (647135) Nitrided Rod, Clevis Ends
17
3
1
2
4
10
9
Tractor
S
ide Hydraulics
&RQ¿JXUDWLRQ HAHT HANT
Item No. Part No. Description Qty. Qty.
1 16-20126 1/2” x 1-1/2“ Hex Bolt Gr 5 NC 2 1
2 18-8973 Coupler Mounting Bracket 2 1
3 25-34321 Tappet Quick Coupler Female 4 2
4 25-34342 Tappet Quick Coupler - Male 4 2
5* 25-3453 Pioneer Dust Cap Tilt (Green) 2 -
6* 25-3454 Pioneer Dust Plug Tilt (Green) 2 -
7* 25-3455 Pioneer Dust Cap Angle (Red) 2 2
8* 25-3456 Pioneer Dust Plug Angle (Red) 2 2
9 31-34051 Straight Thread Elbow 90° JIC x O-Ring (6801-8-10) 4 2
3
5
4
3
bracket on
undercarriage
5
1
Mounting
4
7A or 7B
8
6
13
12
11
10
9
Item No. Qty. Part No. Description
1 2 25-34342 Tappet Quick Coupler - Male
2* 2 25-3457 Pioneer Dust Cap Lift (Orange)
3 2 26-34728 4 x 12 Cylinder W/ Tube Ends
4 2 31-34040 Straight JIC x O-Ring (6400-8-8)
5 2 31-34050 Straight Thread Elbow 90° JIC x O-Ring (6801-8-8)
6 2 31-34051 Straight Thread Elbow 90° JIC x O-Ring (6801-8-10)
7A 2 31-34030 Bulkhead Run Tee JIC (2704-8-8-8)
7B 2 31-34020 Bulkhead Branch Tee JIC (2703-8-8-8)
8 2 70-20807 3/4” Hex Jam Nut NF
Li
f
t
S
ystem Hydraulics
* Parts Not Shown
Hoses Not Drawn to Scale
Item #A for 240 System
Item #B for 241 System
* Parts Not Shown
Hoses Not Drawn To Scale
See Page 19 for hydraulic schematic.
NOTE: When ordering cylinder seal kits, the part number
on the cylinder is needed. The number is stamped on the
base end of the cylinder opposite of the hydraulic ports.
No. On
Cylinder Part No. Description
26-34728 49-12272 Seal Kit 4 x 2 (647204) Nitrided Rod
18
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
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























240 U-End Plates (U-End) - 19349-K
Item Qty. Part No. Description
1 1 11-18640-L 240 - U-End Plate Brace - Left
2* 1 11-18640-R 240 - U-End Plate Brace - Right
3 4 16-20190 5/8” x 2 1/2” Hex Bolt Gr 5 NC
4 10 16-20219 3/4” x 2-1/4” Hex Bolt Gr 5 NC
5 6 16-20508 3/4” x 2” Hex Bolt Gr 8 NC
6 2 44-19349 240 - 1/2” Box End Plates (U-End)
7 2 44-18645 Lift Hook Washer
8 4 57-20816 5/8” Flat Washer Grade 8 (USS)
9670-20597 3/4” Hex Nut Gr 8 NC
10 10 70-20607 3/4” Hex Center Lock Nut Gr 2 NC
11 4 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
Top Ext. for U-End Plates - 19348-K
Item Qty. Part No. Description
12 6 16-21124 1/2” x 1” Carriage Bolt Gr 5 NC
13 6 16-21125 1/2” x 1-1/4” Carriage Bolt Gr 5 NC
14 1 44-19348-L 240 - Top Ext for U-End Plates - Left
15* 1 44-19348-R 240 - Top Ext for U-End Plates - Right
16 12 57-20744 1/2” Flat Washer
17 12 70-20604 1/2” Hex Center Lock Nut Gr 2 NC
240 Box End Plates - 19350-K
Item Qty. Part No. Description
1 10 16-20219 3/4” x 2-1/4” Hex Bolt Gr 5 NC
2 2 44-19350 240 - 1/2” Bent End Plates (Std Straight)
3 10 70-20607 3/4” Hex Center Lock Nut Gr 2 NC
Top Ext. for Box End Plates - 19351-K
Item Qty. Part No. Description
4 6 16-21124 1/2” x 1” Carriage Bolt Gr 5 NC
5 6 16-21125 1/2” x 1-1/4” Carriage Bolt Gr 5 NC
6 1 44-19351-L 240 - Top Ext for Box End Plates - Left
7* 1 44-19351-R 240 - Top Ext for Box End Plates - Right
8 12 57-20744 1/2” Flat Washer
9 12 70-20604 1/2” Hex Center Lock Nut Gr 2 NC
Blade
O
ptions
* Parts Not Shown
* Parts Not Shown
19










Blade
O
ptions
* Parts Not Shown
240 - 1’ End Extension Kit - 17525-1-A
Item Qty. Part No. Description
1115-17525-1-L 1’ End Extension - Left
2* 115-17525-1-R 1’ End Extension - Right
3 10 16-20218 3/4” x 2” Hex Bolt Gr 5 NC
4 4 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
5 2 29-7950-1 1’- 5/8” x 6” Double Bevel Cutting Edge
6 10 70-20607 3/4” Hex Center Lock Nut Gr 2 NC
7 4 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
240 - 1’ End Extension Top Extension Kit - 19215-K
Item Qty. Part No. Description
8 1 15-19215-L 240 1’ End Extension Top Extension - Left
9* 1 15-19215-R 240 1’ End Extension Top Extension - Right
10 10 16-21124 1/2” x 1” Carriage Bolt Gr 5 NC
11 10 57-20744 1/2” Flat Washer
12 10 70-20604 1/2” Hex Center Lock Nut Gr 2 NC
240 - 2’ End Extension Kit - 17525-2-A
Item Qty. Part No. Description
1* 1 15-17525-2-L 2’ End Extension - Left
2* 1 15-17525-2-R 2’ End Extension - Right
3 10 16-20218 3/4” x 2” Hex Bolt Gr 5 NC
4 8 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
5* 2 29-7950-2 2’- 5/8” x 6” Double Bevel Cutting Edge
6 10 70-20607 3/4” Hex Center Lock Nut Gr 2 NC
7 8 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
240 - 2’ End Extension Top Extension Kit - 19216-K
Item Qty. Part No. Description
8* 1 15-19216-L 240 2’ End Extension Top Extension - Left
9* 1 15-19216-R 240 2’ End Extension Top Extension - Right
10 12 16-21124 1/2” x 1” Carriage Bolt Gr 5 NC
11 12 57-20744 1/2” Flat Washer
12 12 70-20604 1/2” Hex Center Lock Nut Gr 2 NC
20
Replacement Parts









1’ - 5/8” x 6” Cutting Edge w/ Hardware Kit - 7950-1K
Item Qty. Part No. Description
1 2 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
2 1 29-7950-1 1’- 5/8” x 6” Double Bevel Cutting Edge
3 2 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
2’ - 5/8” x 6” Cutting Edge w/ Hardware Kit - 7950-2K
Item Qty. Part No. Description
1 4 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
2 1 29-7950-2 2’- 5/8” x 6” Double Bevel Cutting Edge
3 2 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
5’ - 5/8” x 6” Cutting Edge w/ Hardware Kit - 7950-5K
Item Qty. Part No. Description
1 10 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
2 1 29-7950-5 5’- 5/8” x 6” Double Bevel Cutting Edge
3 10 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
6’ - 5/8” x 6” Cutting Edge w/ Hardware Kit - 7950-6K
Item Qty. Part No. Description
1 12 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
2 1 29-7950-6 6’- 5/8” x 6” Double Bevel Cutting Edge
3 12 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
7’ - 5/8” x 6” Cutting Edge w/ Hardware Kit - 7950-7K
Item Qty. Part No. Description
1 12 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
2 1 29-7950-7 7’- 5/8” x 6” Double Bevel Cutting Edge
3 14 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
8’ - 5/8” x 6” Cutting Edge w/ Hardware Kit - 7950-8K
Item Qty. Part No. Description
1 16 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
2 1 29-7950-1 1’- 5/8” x 6” Double Bevel Cutting Edge
3 16 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
12” Round Mushroom Skid Shoe Kit (12’-16’ Blades) - 15458-K
Item Qty. Part No. Description
4 4 16-21666 5/8” x 1-3/4” Plow Bolt Gr 5 NC
5 2 50-15458 12” Round Mushroom Skid Shoe
6 4 70-20646 5/8” Hex Top Lock Nut Gr 5 NC
240 Skid Shoe Kit (10’ Blades) - 8740-K
Item Qty. Part No. Description
7 8 16-21218 3/4” x 2” Carriage Bolt Gr 5 NC
8 2 50-8740 2X0 Skid Shoe
9 8 57-20747 3/4” Flat Washer
10 8 70-20607 3/4” Hex Center Lock Nut Gr 2 NC
NOTE: Multiple cutting edge kits may be required.

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