Hakko Electronics 936 User manual

SOLDERING STATION
Instruction Manual
Thank you for purchasing the HAKKO 936 Soldering Station.
Please read this manual before operating the HAKKO 936.
Store the manual in a safe, easily accessible place for future reference.
Packing List/Specifications ……………………1
Precautions………………………………………2
Names of Parts …………………………………3
Setting up & Operating the HAKKO 936……3 4
Tip Care and Use
Maintenance
Calibrating the Iron Temperature…………5
Tips ………………………………………………6
Troubleshooting Guide…………………………7
Checking for breakage of the
heating element and cord assembly……8 9
Parts List
Station / Iron Holder………………………10
Iron…………………………………………11
WiringDiagram…………………………………11
Table of Contents
®

HAKKO 936 Station…………………………………1
Soldering Iron (HAKKO 900 (S), 907 or 908) ……1
HAKKO Iron Holder (With Cleaning Sponge) ……1
Hex Wrench (1.5 mm,0.059 in.)……………………1
Instruction Manual …………………………………1
Packing List
Please check the contents of the HAKKO 936 package and confirm that all the items listed below are included.
936 Station / 936 Station ESD
Output Voltage 24V AC
Temperature Range 200 C~480 C/392 F~896 F
Dimensions 120(W)x93(H)x70(D)mm
4.7(W)x3.7(H)x6.7(D)in.
Weight (W/O Cord) 1,300g (2.9 lbs.)
Specifications
Name HAKKO 936
Power Consumption 100,110,220-240V / 60W
Station 900S 907 908
900S-ESD 907-ESD 908-ESD
Power Consumption 24V AC-50W
Tip to Ground Resistance Under 2
Tip to Ground Potential Under 2mV (TYP. 0.6mV)
Heating Element Ceramic heater
Cord Assembly 1.2m (4 ft.)
Total Length (w/o Cord) 176mm 190mm 200mm
(7 in.) (7.5 in.) (7.9 in.)
Weight (w/o Cord) 25g 44g 54g
(0.06 lbs.) (0.09 lbs.) (0.12 lbs.)
Soldering Iron
The tip temperature was measured using HAKKO 191 thermometer.
Specifications and design subject to change without notice.
1
Station
Hex Wrench
Cleaning Sponge
Iron Holder
Iron/907,908
120V / 65W
Iron/900 (S)

3
CAUTION:The sponge is compressed.It will swell when moistened with water.
Before using the unit, dampen the sponge with the water and squeeze it dry.
Failure to do so may result in damage to the soldering tip.
Names of Parts
Setting up & Operating the HAKKO 936
Large Cleaning
Sponge
Small Cleaning
Sponge
LED Heater Lamp
Temp. Control Knob
CAL Pot Plug/Calibrator
HexWrench
Power Switch
A. Iron Holder
1. Small Cleaning Sponge
Dampen the small cleaning
sponge with water and then
squeeze it dry.
Place it in one of the 4 openings
of the iron holder base.
2. Add water to approximately the
level as shown.The small sponge
will absorb water to keep the
larger sponge above it wet at all
times.
* The large sponge may be used alone
(w/o small sponge & water).
3. Dampen the large cleaning
sponge and place it on the iron
holder base.
Note:The iron receptacles for the 900(S) and
the 907/908 soldering irons are different.
Be sure to use the proper one for each
type of soldering iron.
(Refer to Parts List).
Cord Assembly
Iron Holder Base
Knob Mount
Iron Receptacle
OFF ON

4
B. Connections
1. Connect the cord assembly to
the receptacle.
2. Place the soldering iron in the
iron holder.
3. Plug the power cord into the
power supply. Be sure to ground
the unit.
CAUTION : Be sure to turn off the power switch before connecting or disconnecting
the soldering iron. Failure to do so may damage the P.W.B.
C. Set theTemperature
1. Set the temperature control knob
to the desired temperature.
2. Lock the knob.
The HAKKO 936 station is
equipped with a temperature
control knob lock. After setting
the desired temperature,
tighten the hex nut on the
underside of the knob mount
using the supplied hex wrench.
Turn the nut clockwise to tighten
the knob lock.
CAUTION : •Don't overtighten the knob lock.
•Don't attempt to turn the knob when the knob lock is on.
D.Turn on the Power
Switch.
The heater lamp blinks on and off
when the tip temperature reaches
the set temperature.The unit is now
ready to perform soldering work.
For greater convenience, and
soldering efficiency, two stations can
be securely stacked as shown.
CAUTION :The soldering iron must be placed in the iron holder when not in use.
Receptacle
Turn clockwise firmly
Align the grooves and pins,
and push straight in.

High soldering temperatures can degrade the tip.
Use the lowest possible soldering temperature.
The excellent thermal recovery characteristics ensure efficient and
effective soldering even at low temperatures.
This also protects the soldered items from thermal damage.
Clean the tip regularly with a cleaning sponge, as oxides and carbides
from the solder and flux can form impurities on the tip.These impurities
can result in defective joints or reduce the tip's heat conductivity.
When using the soldering iron continuously, be sure to loosen the tip
and remove all oxides at least once a week.
This helps prevent seizure and reduction of the tip temperature.
Never leave the soldering iron sitting at high temperature for long
periods of time, as the tip's solder plating will become covered with
oxide, which can greatly reduce the tip's heat conductivity.
Wipe the tip clean and coat the tip with fresh solder.
This helps prevent tip oxidation.
Tip Care and Use
•TipTemperature
•Cleaning
•When Not in Use
•After Use
5
1) Connect the cord assembly plug to the receptacle on the
station.
2) Set the temperature control knob to 400 C (750 F).
3) Turn the power switch to ‘ON’and wait until the temperature
stabilizes. Remove the CAL potentiometer plug.
4) When the temperature stabilizes, use a straight-edge
(-) screwdriver or small plus (+) screwdriver to adjust the
screw (marked CAL at the station) until the tip thermometer
indicates a temperature of 400 C (750 F).
Turn the screw clockwise to increase the temperature and
counterclockwise to reduce the temperature.
Replace the CAL pot plug.
* We recommend the HAKKO191/192 thermometer for measuring the tip
temperature.
Maintenance
Inspect and Clean theTip
1. Set the temperature to 250 C (482 F).
2.When the temperature stabilizes, clean the tip with the
cleaning sponge and check the condition of the tip.
3. If there is black oxide on the solder-plated portion of the tip,
apply new solder (containing flux) and wipe the tip on the
cleaning sponge.Repeat until the oxide is completely
removed. Coat with new solder.
4. If the tip is deformed or heavily eroded, replace it with a
new one.
CAUTION : Never file the Tip to
remove oxide.
The soldering iron should be
recalibrated after changing the iron,
or replacing the heating element
or tip.
Calibrating the IronTemperature

6
The tip temperature will vary according to the shape of the tip.The preferred method of adjustment uses a tip
thermometer.(See “Calibrating the Iron Temperature” on page 5.)
A less accurate method involves adjusting the temperature control knob according to the adjustment value for each tip.
Example :When using a 900M-T-H tip at 400 C (750 F),
the difference between this tip and a 900M-T-B is -20 C (-36 F).
Set the temperature control knob to 420 C (786 F).
Refer to the chart for the correct adjustment values.
Tips
17(0.66)
(0.25)
6.5
(0.12) ø3.2
0.5(0.02)
900M-T-3.2D
17(0.66)
900M-T-B R0.5(0.02)
25(0.98)
900M-T-LB R0.2(0.008)
15(0.6)
(0.04) ø1
900M-T-1C
900M-T-1CF*
60
17(0.66)
(0.08) ø2
900M-T-2C
900M-T-2CF*
45
17(0.66)
(0.1) ø3
900M-T-3C
900M-T-3CF*
45
15(0.6)
(0.2) ø5
2(0.08)
900M-T-K
45º
17(0.66)
(0.08)
2
(0.17) ø4.2
900M-T-RT
(0.08)
2
17(0.66)
(0.08)
2
(0.2) ø5.1
900M-T-R
(0.1) 3.2
17(0.66)
900M-T-I R0.2(0.008)
19(0.74)
900M-T-H
25
(0.29)
7.5
1.2(0.04)
3.5(0.13)
14(0.55)
900M-T-1.8H
25
(0.29)
7.5
1(0.04)
1.8(0.07)
15(0.6)
900M-T-S4 R0.25(0.01)
(0.08) ø2
17(0.66)
(0.031) ø0.8
0.6(0.024)
900M-T-0.8D
17(0.66)
(0.047) ø1.2
0.7(0.028)
900M-T-1.2D
25(0.98)
(0.047) ø1.2
0.7(0.028)
900M-T-1.2LD
15(0.6)
(0.02) ø0.5
900M-T-0.5C
45
17(0.66)
(0.031) ø0.8
900M-T-0.8C
45
15(0.6)
(0.06) ø1.5
900M-T-1.5CF*
60
14(0.55)
900M-T-SB R0.2(0.008)
(0.08) ø2
13(0.51)
900M-T-SI R0.2(0.008)
17(0.66)
(0.16) ø4
900M-T-4C
900M-T-4CF*
45
20(0.8)
900L-T-B R0.5(0.02)
20(0.8)
900L-T-2B
(0.08) ø2
20(0.8)
900L-T-2.4D
(0.09) ø2.4
5(0.2)
0.5(0.02)
20(0.8)
900L-T-3.2D
(0.12) ø3.2
8(0.3)
0.5(0.02)
20(0.8)
900L-T-2C
900L-T-2CF*
(0.08) ø2
45
20(0.8)
900L-T-3C
900L-T-3CF*
(0.1) ø3
45
20(0.8)
900L-T-4C
900L-T-4CF*
(0.15) ø4
45
15(0.6)
900L-T-5C
900L-T-5CF*
(0.2) ø5
45
20(0.8)
900L-T-I R0.2(0.008)
18(0.7)
900L-T-K
(0.2) ø5
2(0.08) 45
0.4(0.016) 17(0.66)
(0.047) ø1.2
900S-T-1.2D
0.5(0.02) 17(0.66)
(0.06) ø1.6
900S-T-1.6D
17(0.66)
(0.08) ø2
900S-T-2C
45
15(0.6)
(0.04) ø1
900S-T-1C
60 17(0.66)
900S-T-BR0.5(0.02)
17(0.66)
900S-T-I R0.2(0.008)
907
0 C
0 C
0 C
-10 C/-18 F
0 C
0 C
0 C
0 C
-10 C/-18 F
0 C
-10 C/-18 F
0 C
0 C
0 C
0 C
0 C
+30 C/+54 F
0 C
0 C
0 C
0 C
-10 C/-18 F
-20 C/-36 F
-10 C/-18 F
0 C
0 C
0 C
0 C
-20 C/-36 F
0 C
0 C
0 C
-20 C/-36 F
+20 C/
+36 F
0 C
0 C
0 C
0 C 0 C
0 C
908
900S
17(0.66)
5
(0.09) ø2.4
0.5(0.02)
900M-T-2.4D
(0.2)
17(0.66)
3
(0.06) ø1.6
0.5(0.02)
900M-T-1.6D
(0.1)
•900S Tip Out Diam ø5.8
For micro soldering HAKKO recommends the 900S iron with fine tips.
For heavy duty soldering HAKKO recommends the 908 iron with heavier tips.
•900L tip Out Diam ø8.5
*-These tips are tinned flat only.
•900M tip Out Diam ø6.5

7
WARNING : * Disconnect the power plug before servicing.
Failure to do so may result in electric shock.
* If the power cord is damaged, it must be replaced by the manufacturer,
its service agent or similarity qualified person in order to avoid personal
injury or damage to the unit.
Troubleshooting Guide
Check 1. Is the power cord and/or connecting plug
disconnected ?
• Connect it.
Check 2. Is the fuse blown?
• Determine why the fuse blew and eliminate the cause, then
replace the fuse.
a. Is the inside of the iron short-circuited?
b. Is the grounding spring touching the heating element?
c. Is the heating element lead twisted and short-circuited?
Check 3. Is the soldering iron cord broken ?
• Refer to ‘Checking for breakage in the cord assembly.’
Check 4. Is the Heating Element broken?
• Refer to ‘Checking for breakage in the heating element.’
Check 3
Check 5. Is the tip temperature too high?
• Set an appropriate temperature.
Check 6. Is the tip clean?
• Refer to ‘Tip Care and Use’
Check 7. Is the tip coated with oxide?
• Refer to ‘Inspect and clean the tip’
Check 8. Is the iron calibrated correctly?
• Recalibrate.
Check 9. Is the tip seized?
Is the tip swollen because of deterioration?
• Replace the tip and the heating element.
Check 8
Problem 1.
The heater lamp does not
light up.
Problem 2.
The heater lamp lights up
but the tip does not heat up.
Problem 3.
The tip heats up intermittently.
Problem 4.
The tip is not wet.
Problem 5.
The tip temperature is too
low.
Problem 6.
The tip can not be pulled off.
Problem 7.
The tip doesn't hold the
desired temperature.

12
3
45
6
78
910
12
11
8
Disconnect the plug and measure
the resistance value between the
connecting plug pins as follows.
Checking for breakage of the heating element and cord assembly
a Between pins 4&5 (Heating Element) 2.5 - 3.5 (Normal)
b Between pins 1&2 (Sensor) 43 - 58 (Normal)
c Between pin 3&Tip Under 2
If the values of 'a' and 'b' are outside
the above value, replace the heating
element (sensor) and/or cord
assembly. Refer to Procedures
1 and 2.
If the value of 'c' is over the above
value, remove the oxidization film by
lightly rubbing with sand-paper or
steel wool the points shown below.
1. Broken Heating Element
1.Turn the nut (1) counterclockwise and remove the tip
enclosure (2), the tip (3).
2.Turn the nipple (4) counterclockwise and remove it from the
iron.
3. Pull both the heating element (6) and the cord assembly (11)
out of the handle (12). (Toward the tip of the iron.)
4. Pull the grounding spring (5) out of the D-sleeve.
Measure when the heating element is at room temperature.
1. Resistance value of heating element (RED) 2.5 - 3.5
2. Resistance value of sensor (BLUE) 43 - 58
If the resistance value is not normal, replace the heating
element.
(Refer to the instructions included with the replacement part.)
After replacing the Heating Element,
1. Measure the resistance value between 1) pins 4 & 1 or 2
2) pins 5 & 1 or 2. If it is not , the heating element and
sensor are touching.This will damage the P.W.B.
2. Measure the resistance value 'a','b',and 'c' to confirm that
the leads are not twisted and that the grounding spring is
properly connected.
Disassembling the 907/908
Heating Element (Red) Senser (Blue)

10
1
2
3
4
5
6
7
8
9
11
10
12
14
13
Hexagon Socket Head Cap Screw
M 2 ~8 (1)
Hexagon Socket Set Screw
M 3 ~6 (1)
Binding Head
Tapping Screw (Fluted Point)
M 3.5 ~50 (4)
Tapping Screw (Fluted Point)
M 3 ~12 (1)
Tapping Screw
(Fluted Point)
M 4 ~12 (4)
Parts List (Station/Iron Holder)
1
2
34
17
Item No. Part No. Part Name For
1 C1141 Iron Holder 900S
C1142 Iron Holder 907,908
2 B2020 Iron Receptacle 900S
B2021 Iron Receptacle 907,908
3 B2019 Iron Holder Base 900S,907,908
4 A1042 Cleaning Sponge 900S,907,908
16
15
Note:Spare or repair parts do not include mounting
screws, if they are not listed on the description.
Screws must be ordered separately.
M 3.5 ~40 (4) for No.B2228
Transformer
Item No.
1Part No. Part Name Description
B2048 Upper Case 100,110,220~240V (Standard)
B2225 Upper Case / UL 120V (Standard / UL)
B2001 Upper Case E.S.D.
2B2229 P.W.B.
3B2003 Panel
4B2006 Receptacle
5B2004 Knob w / a screw
6B2005 Knob Mount w / a screw
7B2018 CAL Pot Plug
8B2227 Grounding Plate
9B2011 Transformer 100-24V
B2012 Transformer 110-24V
B2228 Transformer 120-24V (Standard / UL)
B2013 Transformer 120-24V (ESD)
B2014 Transformer 220~240-24V
B2088 Transformer 240-24V (Australia)
10 B2000 Lower Case* 100,110,220~240V (Standard)
B2226 Lower Case / UL* 120V (Standard / UL)
B2002 Lower Case* E.S.D.
11 B2015 Cord Stopper
12 B2016 Rubber Stopper set of 2
13 B1318 Power Cord 3 Wired Cord But No Plug
B1319 Power Cord 3 Wired Cord & American Plug
B2042 Power Cord 3 Cord & Australian Plug
B2043 Power Cord 3 Cord & European Plug
14 B2007 Fuse / 2A 100,110V
B2224 Fuse / 2A 120V (UL)
B2008 Fuse / 0.8A 220~240V
15 B2103 Wiring Board for Switch
16 B1084 Power Switch
17 B2017
*w / Rubber Stopper Hex Wrench

SEP., 1998
Wiring Diagram
Parts List (Iron)
900S
Item No. Part No. Part Name Description
1 900S-006 Nut
900S-006S Nut E.S.D.
2 Soldering Tip See. P.6
3 A1322 Heating Element Old part No.900S-H
4 900S-101 Terminal Board w/Cord Stopper
5 900S-001 Handle w/Handle Cover
900S-001S Handle w/Handle Cover, E.S.D.
6 900S-034 Handle Cover
900S-034S Handle Cover E.S.D.
7 900S-010 Cord Bushing (Not shown)
8 900S-039 Cord Asse'y (Not shown)
900S-039S Cord Asse'y E.S.D. (Not shown)
Ground P.W.B.
24V
Transformer 3 Core
11
Item No. Part No. Part Name Description For
1 B1784 Nut 907
B1794 Nut 908
2 B1786 Tip Enclosure 907
B1787 Tip Enclosure 908
3 Soldering Tip See. P. 6 907
Soldering Tip See. P. 6 908
4 B2022 Nipple 907
B2033 Nipple 908
5 B2032 Grounding Spring 907,908
6 A1321 Heating Element Old part No.900M-H,900L-H 907,908
7 B2028 Terminal Board w/Cord Stopper 907,908
8 B2023 Handle w/Handle Cover 907
B2024 Handle w/Handle Cover, E.S.D. 907
B2025 Handle w/Handle Cover 908
B2026 Handle w/Handle Cover, E.S.D. 908
9 B2027 Handle Cover 907,908
10 B2031 Cord Bushing 907,908
11 B2029 Cord Asse'y 907,908
B2030 Cord Asse'y E.S.D. 907,908
907,908
HEAD OFFICE
4-5, SHIOKUSA 2-CHOME, NANIWA-KU, OSAKA, 556-0024 JAPAN
TEL: [phone] FAX: [phone]
OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
25072 ANZA DR. SANTA CLARITA, CA 91355, U.S.A.
TEL: [phone] FAX: [phone]
Toll Free (800)88-HAKKO
4 2 5 5 6
www. hakkousa.com
S'PORE: HAKKO PRODUCTS PTE., LTD.
1, GENTING LINK #02-04, PERFECT INDUSTRIAL
BUILDING, SINGAPORE 349518
TEL: [phone] FAX: [phone]
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
ROOM 1504 EASTERN HARBOUR CENTRE,
28 HOI CHAK STREET, QUARRY BAY, HONG KONG.
TEL: [phone] FAX: [phone]
PHILIPPINES: HAIKU PHILS TRADING CO., INC.
NO. 415 WINDSOR TOWER CONDOMINIUM,
163 LEGASPI ST., LEGASPI VILLAGE MAKATI,
METRO MANILA, PHILIPPINES
TEL: [phone] FAX: [phone]
MALAYSIA: HAKKO PRODUCTS SDN BHD
MALAYSIA HEAD OFFICE: PETALING JAYA
LOT 35/1THE HIGHWAY CENTRE JALAN 51/205 46050
PETALING JAYA WEST MALAYSIA
TEL: [phone] FAX: [phone]
PENANG BRANCH: TEL:[phone] FAX: [phone]
JOHORE BAHRU BRANCH:TEL:[phone] FAX: [phone]
®
AC
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