Hakko Electronics FX-8803 User manual

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●HAKKO FX-8803
HAKKO FX-88031
2012.9
MA02038XZ120912
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2. SPECIFICATIONS
Power consumption
Temperature range
Tip to ground resistance
Tip to ground potential
Standard tip
Standard guide nozzle
(Solder diameter)
Usable solder diameter
Cord assembly
Dimensions (w/o cord)
Weight (w/o cord)
3. COMPATIBLE STATIONS
4. WARNINGS, CAUTIONS, NOTES AND EXAMPLES
When power is ON, tip temperature will be between 200℃ and 480℃ (400 to 900℉).
To avoid injury or damage to personnel and items in the work area, observe the following :
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5. OPERATION
5. OPERATION
6. MAINTENANCE
Instruction Manual
Soldering gun
Tip
(With T18-CF3)
Support fitting
Adjusting screw
Trigger
Instruction manual 1
NOTE：
Nut
Tip enclosure
Tip
Trigger Solder
Pull out
Push
HAKKO FX-8803
AC26V 65W
200〜480℃
＜2Ω
＜2mV (TYP. 0.6mV)
T18-CF3
φ1.0
φ0.6, 0.8, 1.0, 1.2, 1.6
1.1m
170(W)x180(H)x23(D) mm
207g

●Tip Maintenance
Solder inlet
Insert the solder.
Trigger
Push
Guide nozzle
Solder feed adjusting screw
Solder inlet
Adjusting screw
When you use the HAKKO FX-8803 for the first time, note that calibration is required
before starting operation. Read the instruction manual for the station used in conjunction
with the HAKKO FX-8803 soldering gun. When inserting the solder, push and hold the
trigger upward. Insert the solder until end of solder protrude from the guide nozzle.
1. PACKING LIST AND PART NAMES
Please make sure that all items listed
below are included in the package.
WARNING
Do not touch the tip or metal parts near the tip
Do not allow the tip to come close to, or touch, flammable materials.
Inform others in the area that the unit is hot and should not be touched.
Turn the power off when not in use, or left unattended.
Turn the power off when changing parts or storing the HAKKO FX-8803.
This appliance is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance by a person responsible for their safety.
Children should be supervised to ensure that they do not play with the appliance.
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Make sure the power switch of HAKKO
FX-888D station is OFF.
1. Inserting the solder
Push and hold the trigger upward in the
direction of the arrow and insert the solder
into the solder inlet and pass solder through.
Solder will protrude from the guide nozzle.
The solder may become stuck inside the unit
if the trigger is pulled before solder protrudes
from the guide nozzle.
2. Feeding the solder
Put the trigger back into place after inserting
the solder.
Solder can be fed by pulling the trigger.
3. Adjusting the guide nozzle.
Adjust the position where the solder touches the tip.
Loosen the adjusting screw and move the
guide nozzle up or down.
4. Solder feed adjustment
Adjusting the solder feed pitch by turning the
solder feed adjusting screw with a screwdriver.
Quantity of solder feed will decrease by tightening.
5. Changing to a different solder diameter
When changing to the different solder diameter,
push and hold the trigger upward in the
direction of the arrow and pull out the solder
from the solder inlet.
Then, insert the new solder as shown in
“1. Inserting solder”.
Keep the solder loose (without tension)
on the solder inlet side at all times
while soldering.
●Be sure to turn off the power before connecting
or disconnecting the cord assembly for
the iron to and from the receptacle to avoid
damaging the unit.
1. Connect the cord assembly of HAKKO FX-8803
to the receptacle of HAKKO FX-888D.
2. Place the soldering gun into the iron holder(option).
3. Plug the power cord into the power supply.
A. Connection
To disconnect, hold the plug.
Push on the plug
until it stops,
making sure
it is securely
connected.
receptacle
Turn on the power for HAKKO FX-888D soldering station.
The heater lamp flashes as the tip comes up to the set temperature.
The unit is now ready to perform soldering work.
●Place the HAKKO FX-8803 in the iron holder when not in use.
●Turn the power off when not using the station for a long time.
Before using the HAKKO FX-8803, be sure to calibrate the station.
(Refer to the HAKKO FX-888D instruction manual.)
Use the HAKKO FG-100 Thermometer or HAKKO FG-101
Soldering Tester to measure thetip temperature.
C. Calibration
B. Turn on the power switch
Performing proper and periodic maintenance extends product life and contributes to the
quality of soldering work. Efficient soldering depends upon the temperature, the quality and quantity of
the solder and flux. Apply the following service procedure as dictated by the conditions of the usage.
High temperatures shorten tip life and may cause thermal shock to components.
Always use the lowest possible temperature. The excellent thermal recovery characteristics
of the HAKKO FX-888D ensures effective soldering at low temperature.
Always clean the tip before use to remove any residual solder or flux adhering to it.
Use a cleaning sponge or the HAKKO 599B tip cleaner.
Contaminants on the tip may have negative effects, including reduced heat conductivity,
which contribute to poor performance.
Never allow the unit to idle at a high temperature for extended periods. This will allow the
tip to become oxidized. Turn the power switch OFF. If it is to be out of service for
several hours, it is advisable to disconnect the power plug as well.
Always clean the tip and coat it with fresh solder after use. This guards against oxidation.
1. Set the temperature to 250℃.
2. When the temperature stabilizes, clean the tip and
check the condition of the tip. If the tip is badly worn or deformed, replace it.
3. If the solder plated part of the tip is covered with black oxide, apply fresh solder,
containing flux, and clean the tip again. Repeat until all the oxide is removed,
then coat the tip with fresh solder.
4. Turn the power OFF and remove the tip, using the heat resistant pad. Set the tip aside to
cool.
Tip temperature
Cleaning
When not in use
After use
Do not file the tip in an attempt to remove the black oxide.
Solder inlet
Solder feed
adjusting screw
Guide nozzle
Use the HAKKO FX-8803 with the HAKKO
FX-888/888D soldering station.
※Specifications and design are subject to change without notice.
※This product is protected against electrostatic discharge.
This product includes such features as electrically conductive plastic parts and grounding of the unit
as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe
the following instructions:
1. The plastic parts are not insulators, they are conductors. When making repairs or replacing
parts, take sufficient care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.
NOTE：
Thank you for purchasing the HAKKO FX-8803 Soldering Gun.
This soldering gun has a built-in feeding mechanism that enables soldering with one hand.
Please read this manual before operating the HAKKO FX-8803.
Keep this manual readily accessible for reference.
Copyright © 2012 HAKKO Corporation. All Rights Reserved.
CAUTION
Do not use the HAKKO FX-8803 for applications other than soldering.
Do not strike the gun against hard objects to remove excess solder. This will damage the gun.
Do not modify the HAKKO FX-8803.
Use only genuine HAKKO replacement parts.
Do not allow the HAKKO FX-8803 to become wet, or use it when hands are wet.
Remove power and iron cords by holding the plug. not the wires.
Since smoke is produced when using the wire stripper, be sure the work area is well ventilated.
Observe the following precautions to prevent accidents or damage to the unit.
D. Replacing the tip
1. Turn the nut counterclockwise, then remove
the tip enclosure and tip.
Do not loosen the nipple.
2. Insert the new tip and tip enclosure
into the HAKKO FX-8803.
Tighten the nut firmly, and fix the tip.
NOTE :
Since the tip can reach a very high temperature, please work carefully.
Except where indicated, always turn the power switch OFF and disconnect the power plug
before performing any maintenance procedure.
WARNING
Instruction manual in the language of Japanese, English, Chinse, French, German and Korean
can be downloaded from the HAKKO Document Portal.
(Please note that some languages may not be available depending on the product.)

7. CHECK PROCEDURE
2. Broken cord assembly
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7. CHECK PROCEDURE
Resistance value
of heating element
Resistance value
of sensor
●Soldering gun parts
●HAKKO FX-8803
10. TIP STYLES
9. PARTS LIST
9. PARTS LIST
6
7
8
1
2
3
4
5
9
10 11
14
16
17
12
Hexagon nut M4
15
●Option
1
2
3
13
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There are two methods of testing the cord assembly as below.
1. Turn the power on and set the temperature control knob to 480℃. Then, bend the iron cord at
various locations along its length, including in the strain relief area.
If the LED heater lamp flashes, then the cord needs to be replaced.
2. Check the resistance between the plug pin and the terminal lead.
Pin 1: Red Pin 2: Blue Pin 3 : Green
Pin 4 : White Pin 5 : Black
If it is higher than 0 Ω or ∞, the cord should be replaced.
B2643
B2032
A1560
B2022
B3469
B1785
B2648
B2646
B2645
B2658
B2657
B3467
B1710
B2652
B2653
B2654
B2655
B2656
B2649
B2650
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
26V-65W
See “10.TIP STYLES”
With nut
0.6mm ESD
0.8mm ESD
1.0mm ESD
1.2mm ESD
1.6mm ESD
With grommet
For guide pipe
Terminal board
Grounding spring
Heating element
Nipple
Tip
Tip enclosure
Nut
Trigger set
Solder feed adjusting screw guide
Solder feed adjusting screw
Spring for trigger assembly
Solder inlet
Cord bushing
Nozzle securing ring
Guide nozzle
Guide nozzle
Guide nozzle
Guide nozzle
Guide nozzle
Support fitting
Adjudting screw
Item No.
Part No. Part Name Specifications
FX8803-02 HAKKO FX-8803
1 〜 17
26V-65W
Part No.
Item No.
Part Name Specifications
C1437
A1042
B2723
1
2
3
With cleaning sponge
With screw
Iron holder
Cleaning sponge
Hook
Part No.
Item No. Part Name Specifications
T18-B T18-C2
T18-CF2 *
T18-C3
T18-CF3*
T18-C4
T18-CF4*
T18-CSF25*
T18-KT18-D16 T18-D24 T18-D32
T18-S4
R0.125
14.5
T18-C08
15.5
φ0.8
T18-SB
* Tinned on the soldering surface only.
The power lamp starts to flash when the temperature reaches 480℃ regardless of the
condition of the cord.
8. TROUBLE SHOOTING GUIDE
Do you pull solder from a reel when using the trigger?
Do not pull solder from a heavy reel with the trigger.
Keep the solder loose (without tension) on the solder
inlet side at all times while soldering.
Is the solder inserted properly?
Refer to “1.Inserting the solder” under “5.OPERATION”.
●Solder gets stuck
1. Broken heating element / sensor
Disconnect the plug of the cord assembly
and measure the resistance value
between the pin of the connecting plug as follows.
If the values of “a” and ”b” are outside
the value in the table, replace the heating
element(sensor) and/or cord assembly.
If the value of “c” is over the value in the
table, remove the oxidization film by lightly
rubbing with sand-paper or steel wool
the points shown in the drawing on the right.
a. Between pins 4 & 5
(heating element)
b. Between pins 1 & 2 (Sensor)
c. Between pin 3 & tip
2.5 ~ 3.5 Ω
(at time of room temperature)
43 ~ 58 Ω
2 or less Ω
Rub lightly with sand-paper or
steel wool.
Grounding
spring
Nipple
Tip
Tip enclosure
Nut
Support fitting
Adjusting
screw
1. Remove the adjusting screw and keep the support fitting apart from the housing.
2. Turn the nut counterclockwise and remove the tip enclosure and tip.
Be sure to remove the nut before removing the nipple. Removing the nipple first
could cause the heater leads to twist and cause a short circuit.
3. Turn the nipple counterclockwise and remove it from the gun.
4. Remove the 4 screws and open the housing.
5. Pull the grounding spring out of the sleeve.
*Measure when the heating element is at room temperature.
1. Heating element resistance (red) 2.5-3.5 Ω
2. Sensor resistance (blue) 43-58 Ω
If the resistance value is not normal, replace the heating element.
(Refer to the instructions included with the replacement part.)
After replacement
1. Measure the resistance between pins 4 and 1, 4 and 2, 5 and 1, and 5 and 2.
If it is not ∞, the heating element and sensor are touching. This will damage the circuit board.
2. Measure the resistance “a”, “b”, and “c” to confirm that the leads are not twisted and
that the grounding spring is properly connected.
When reassembling, be sure to match the convex part of the hexagon nut to concave
part of the housing.
Hexagon nut M4