Hakko Electronics FN-1010 User manual

Thank you for purchasing HAKKO FN-1010 soldering station.
This product is a soldering iron with added functions for use
with peripheral equipment such as thermometer.
Please read the manual carefully
before operating the HAKKO FN-1010.
Please keep this manual readily accessible for reference.
Instruction Manual
FN-1010
SOLDERING STATION

Table of Contents
1. PACKING LIST ...................................................................................................... 1
2. SPECIFICATIONS.................................................................................................. 1
3. WARNINGS, CAUTIONS AND NOTES................................................................. 2
4. PARTS NAMES...................................................................................................... 3
4-1 Unit ...........................................................................................................................................3
4-2 Normal display screen............................................................................................................3
5. INITIAL SETUP ...................................................................................................... 4
5-1 Iron holder ...............................................................................................................................4
5-2 Handpiece ................................................................................................................................4
5-2-1 Inserting tip ...................................................................................................................4
5-2-2 Removing tip.................................................................................................................5
5-2-3 About tips......................................................................................................................5
5-3 Station ......................................................................................................................................5
6. OPERATION .......................................................................................................... 6
6-1 Setting/changing the temperature.........................................................................................6
6-2 Selecting a preset temperature..............................................................................................7
6-3 Setting/changing the offset....................................................................................................7
6-3-1 Direct input....................................................................................................................7
6-3-2 IR input..........................................................................................................................8
6-4 Performing “Auto Cal”............................................................................................................9
6-5 Checking “Auto Cal” information........................................................................................10
6-6 Setting the load detection function .....................................................................................10
6-7 Load repetition count alarm.................................................................................................10
7. MAINTENANCE ................................................................................................... 12
8. TROUBLE SHOOTING GUIDE............................................................................ 13

1
SOLDERING STATION
FX-961
1. PACKING LIST
HAKKO FN-1010 soldering station.................................1
Soldering iron (FN1101-81)............................................1
Power cord .....................................................................1
Iron holder ......................................................................1
Tip cleaner (FT401-81)...................................................1
Cleaning wire (A1561)....................................................1
Instruction manual..........................................................1
Please check to make sure that all items listed below are included in the package.
HAKKO FN-1010
soldering station
Power cord
Instruction manual
Tip
(not included)
Tip cleaner
(FT401-81)
Cleaning wire
(A1561)
Soldering iron
(FN1101-81)
Iron holder
(FH210-81)
2. SPECIFICATIONS
Power consumption 100W
Temperature range*1 50 – 450℃ (120 – 840℉)
Temperature stability ±3℃ (±5℉)
at idle temperature
Station
Output 21V
Dimensions
104 (W) ×1 38 (H) × 152 (D) mm
Weight 1.9 kg
*1 The temperature was measured using the HAKKO FG-101
thermometer.
HAKKO FN-1101 (soldering iron)
Power consumption 95W (21V)
Tip to ground resistance <2Ω
Tip to ground potential <2mV
Length of cord 1.2 m
Length (w/o cord) 180 mm (with 2.4D tip)
Weight (w/o cord) 32 g (with 2.4D tip)
• This product is protected against electrostatic discharge.
• Specications and design are subject to change without notice.
CAUTION
This product includes such features as electrically conductive plastic parts and grounding of the handpiece and
station as measures to protect the device to be soldered from the effects of static electricity. Be sure to observe
the following instructions:
1. The handle and other plastic parts are not insulators, they are conductors. When replacing parts or repairing,
take sufcient care not to expose live electrical parts or damage insulation materials.
2. Be sure to ground the unit during use.

2
Warnings, cautions and notes are placed at critical points in this manual to direct the operator’s
attention to signicant items. They are dened as follows:
WARNING: Failure to comply with a WARNING may result in serious injury or death.
CAUTION: Failure to comply with a CAUTION may result in injury to the operator, or damage
to the items involved.
NOTE: A NOTE indicates a procedure or point that is important to the process being
described.
WARNING
When power is ON, the tip will be hot.
To avoid injury or damage to personnel and items in the work area, observe the following:
●Do not touch the tip or the metal parts near the tip.
● Do not allow the tip to come close to, or touch, ammable materials.
●Inform others in the area that the unit is hot and should not be touched.
●Turn the power off when not in use, or left unattended.
●Turn the power off when changing parts or storing the HAKKO FN-1010.
●The unit is for a counter or workbench use only.
●This appliance can be used by children aged from 8 years and above and persons with
reduced physical, sensory or mental capabilities or lack of experience and knowledge if
they have been given supervision or instruction concerning use of the appliance in safe
way and understand the hazards involved.
●Children shall not play with the appliance.
●Cleaning and user maintenance shall not be made by children without supervision.
To prevent accidents or damage to the HAKKO FN-1010, be sure to observe the following:
CAUTION
●Do not use the HAKKO FN-1010 for applications other than soldering.
● Do not strike the iron against hard objects to remove excess solder.
This will damage the iron.
●Do not modify the HAKKO FN-1010.
●Use only genuine HAKKO replacement parts.
●Do not allow the HAKKO FN-1010 to become wet, or use it when hands are wet.
●Be sure to hold the plug when inserting or removing the iron cord.
●Be sure the work area is well ventilated. Soldering produces smoke.
● While using the HAKKO FN-1010, don’t do anything which may cause bodily harm or
physical damage.
3. WARNINGS, CAUTIONS AND NOTES

3
4. PARTS NAMES
Control Buttons
The front panel of the HAKKO FN-1010 has 4 control buttons.
In setting screen Increases numerical values by 1 or moves cursor up one item.
During normal operation Opens preset selection screen.
In setting screen Decreases numerical values by 1 or moves cursor down one item.
During normal operation Opens offset setting screen.
In setting screen Conrms the numerical setting or item selection.
During normal operation Opens setting screen.
In setting screen Cancels input value and moves to previous screen.
During normal operation In normal screen, switches between digital display and graph display.
Receptacle
IR receptor
Power switch
Receptacle
Power receptacle
Fuse
350
349
D24 350 D24
349
Digital Graph
4-2 Normal display screen
Tip shape
Temperature setting
Temperature graph
Heater temperature*2 Heater temperature*2 Power indicator*1
4-1 Unit
Blank panel
*2
*1 Shows level of power input to heater
*2 The heater temperature and temperature graphs show the sensor values in the heater.

4
5. INITIAL SETUP
5-1 Iron holder
CAUTION
Be careful not to set the angle too high (close to vertical). Doing so will cause the grip to become hot.
Be careful not to set the angle too low. Doing so may let the soldering iron to fall out.
5-2 Handpiece
CAUTION
● The tip gets hot. Use sufcient care when handling it to avoid getting burned.
● When inserting or removing the tip, always be sure to switch the power off rst.
●Once the tip has been fully inserted into the handpiece, do not try to forcibly push it in more.
If the tip is not inserted correctly, “Sensor error” will be displayed.
1. Loosen the two screws holding the iron receptacle (B5216),
adjust it to the desired angle, and retighten the screws to
secure it in place.
2. Insert the cleaning wire (A1561) into the tip cleaner (FT401-81)
and attach the tip cleaner to the iron holder (FH210-81).
— Note —
It is possible to switch the left and right
positions of the iron receptacle
and cleaner.
Attach them in the locations
which make them easiest to use.
5-2-1 Inserting tip
1. Place the tip in the tip insertion stand on the side of
the iron holder.
When putting the tip in, put it in the position matching
the shape of the tip end.
2. Fix it by hand so that the soldering iron will not move.
Slide the handpiece (FN1101-81) fully
onto the tip.
Iron receptacle
(B5216)
Tip cleaner
(FT401-81) Cleaning wire
(A1561)
Iron holder
(FH210-81)
For thin tips
For thick tips
For All tips*1
*1 When a 5.2D-type tip is used, place
it here and then press-t it into the
handpiece. Otherwise, a 5.2D-type tip
cannot be attached.

5
5-2-2 Removing tip
1. As shown in the diagram below,
t the handpiece (FN1101-81) into the tip
removal attachment of the iron holder.
2. Fix it by hand so that the soldering iron will not
move. Pull the handpiece (FN1101-81) toward
you to remove the tip.
5-2-3 About tips
When a T36 tip is inserted into the handpiece, the station reads the tip information from the wavy-line
section on the following gure.
The tip information can be checked from “Tip Info” on the menu screen.
It is possible to set the details on the “Tip Info” screen. (Refer to [6-7 Load repetition count alarm])
5-3 Station
CAUTION
●When connecting or disconnecting the soldering iron cord to/from the receptacle, always be sure to
switch the power off rst. Failure to do so may result in damage to the circuit board.
●This equipment has electrostatic discharge countermeasures and must be connected to ground when
in use.
1. Connect the power cord to the power receptacle
on the back of the station.
Connect the soldering iron cord to the receptacle
on the front of the station.
2. Place the handpiece in the iron holder.
3. Plug the power cord plug into an electrical outlet.
When removing, push
in the protruding button
while pulling out.
Receptacle
Tips (T36 series)

6
6. OPERATION
CAUTION
●At the time of shipment from the factory, the default temperature setting is 350°C.
●When not using, place the iron in the iron holder.
— Note —
Load repetition count function and supplied energy calculation function are inuenced by factors such as tip
shape, deterioration condition of tips, temperature setting, external environment and work size.
Please use values as reference.
Set power switch to ON.
When turning on the power switch initially,
it is necessary to set the date/time.
When the set temperature has been reached,
a buzzer will sound to indicate that the iron is ready to use.
6-1 Setting/changing the temperature
The temperature can be set or changed by the following steps. The settable temperature range is 50 – 450°
(120 – 840°F).
Input Time & Date
2018/01/01/00:00
1. With the normal screen shown,
press the button. The menu
screen will appear. Select “Temp
Set” and press the button again.
3. Following the same procedure as
in Step 2, set the tens and ones
digits.*2
After setting, press the button.
2. The temperature setting screen
will appear.
Press the or button to set
the hundreds digit.*1
After setting, press the button.
4. The set temperature will be stored
in the internal memory, and after
the new temperature setting has
been displayed, heater control
will start.
Temp Set
Auto Cal
Auto Cal Info
Tip Info
Load Detection
Preset Temp
Offset Temp
350℃
→
→
→
OFF
→
00℃
Set Temp
400℃
Set Temp
350℃
400
400℃
D24
*1 Values from 0 – 4 can be set. (In °F mode, values from 1 – 8 can be set.)
*2 Values from 0 – 9 can be set. (The range is the same in °F mode.)

7
6-2 Selecting a preset temperature
6-3 Setting/changing the offset
6-3-1 Direct input
The offset can be set or changed by the following steps. The settable offset range is -50 – +50°C (-90 – +90°F).
Example) When the set temperature is 400 ℃ and the tip temperature is 395 ℃, the difference between them is 5 ℃.
1. With the normal screen
shown, press the button.
3. Following the same procedure as
in Step 2,*1 set the tens and ones
digits.*2
After setting, press the button.
2. The preset selection screen will
appear.
Press the or button to select
the desired Preset No.
After selecting, press the button.
The selection will be stored in
the internal memory and after the
new temperature setting has been
displayed, heater control will start.
4. The new offset value will be stored
in the internal memory, and heater
control will start.
Temp Offset
05℃
Preset1
Preset2
Preset3
Preset4
Preset5
Preset Select
250℃
300℃
350℃
400℃
450℃
400
400℃
D24
*1 Values from 0 – 5 can be set. (In °F mode, values from 0 – 9 can be set.)
*2 Values from 0 – 9 can be set. (The range is the same in °F mode.)
1. With the normal screen
shown, press the button.
2. The offset input screen will appear.
Press the or button to select
blank (+) or –.
After selecting, press the button.
Temp Offset
00℃

8
6-3-2 IR input
In addition to direct input of the offset value as described in “6-3-1 Direct input”, the offset value can also be set
using IR input.
Example) Using HAKKO FG-100B
6. OPERATION (continued)
3. Press the [AUTO/SEND] button of the HAKKO FG-100B
and measure the temperature in AUTO HOLD mode.
When the measured temperature has been determined,
AUTO will change from blinking to lit.
4. With the FG-100B in the condition
at the end of Step 3,
press the [AUTO/SEND] button to send
the measured data to the IR receptor
of the FN-1010.
— Note —
For details on using the thermometer equipped with IR transfer function, refer to the instruction manual for the
thermometer being used.
1. With the normal screen
shown, press the button.
2. The offset input screen will appear.
In this state, the product is in standby.
5. After the display shown below
appears, the new offset value will be
stored in the internal memory, and
heater control will start.
Temp Offset
00℃
Temp Offset
Complete
Before
20℃
After
5℃
IR receptor
[AUTO/SEND] button
AUTO
AUTO
[AUTO/SEND] button
During temperature
measurement
Temperature
determined
Blinking
Lit

9
6-4 Performing “Auto Cal”
When “Auto Cal” has been performed, if the measured temperature is within a previously set temperature range,
it will be judged as passed and stored in the main body, and the product will return to normal operation.
If the measured temperature is outside the temperature range, the offset value will be calculated from the
measurement results, and control will be performed using the new offset value. Follow the instructions on the
screen to send the measured results with the new offset value.
4. Measure the temperature and press
the [AUTO/SEND] button to send
the measured data to the main
body’s IR receptor as described
in Steps 3and 4of “6-3-2 IR input”.
5. If the measured data is within the set range it will be judged as passed. If it is outside the set range,
temperature measurement and sending will be performed repeatedly for the previously set number of retries.
— Note —
If the measurement did not pass after Auto Cal was performed, the changed offset value will be returned to the
value before calibration.
IR receptor
[AUTO/SEND] button
1. With the normal screen shown,
press the button. The menu
screen will appear. Select “Auto
Cal” and press the button again.
2. The “Auto Cal” standby screen
will appear. Press the button
to enter the IR receiving standby
condition.
Temp Set
Auto Cal
Auto Cal Info
Tip Info
Load Detection
Preset Temp
Offset Temp
400ºC
→
→
→
OFF
→
00ºC
Calibration
Temperature
Leak Volt
Tip-to-Ground
ON
OFF
OFF
START
Calibration
Offset
Range
05℃
-10℃~ +10℃
Send Data
3. In IR receiving standby condition,
the screen will be as shown below.

10
6. OPERATION (continued)
6-5 Checking “Auto Cal” information
6-6 Setting the load detection function
The HAKKO FN-1010 has the following functions for detecting the tip load.
Load repetition count function:
The number of times a specied load has occurred is counted and stored
in the tip.
Supplied energy calculation function: The amount of energy emitted during the period in which a load occurred
is calculated.
6-7 Load repetition count alarm
If the specied number of load repetitions has been reached, the load repetition count alarm sounds a buzzer and
vibrates the handpiece.
The count alarm value can be set according to the following procedure. The settable range is – – – – – – (OFF) and
100 to 999,900.
1. With the normal screen shown, press
the button. The menu screen will
appear. Select “Auto Cal Info” and
press the button again.
2. A list of the calibration results for
the most recent 10 calibrations will be
shown.
To see the details, use the or
button to select the desired calibration
from the list, and then press the
button.
Temp Set
Auto Cal
Auto Cal Info
Tip Info
Load Detection
Preset Temp
Offset Temp
400℃
→
→
→
OFF
→
00
℃
1. 2018/03/23 17:15 P
2. 2018/03/23 17:13 F
3. 2018/03/23 17:13 F
4. 2018/03/23 17:12 F
5. 2018/03/22 11:11 P
Calibration Result
List
In the details screen, press the or
button to change the page. After checking
the information, press the button.
1. With the normal screen shown,
press the button. The menu
screen will appear. Select “Load
Detection” and press the
button again.
2. The screen for setting the load
detection function to ON or OFF will be
shown.
Use the or button to select “ON”.
Temp Set
Auto Cal
Auto Cal Info
Tip Info
Load Detection
Preset Temp
Offset Temp
400ºC
→
→
→
OFF
→
00ºC
Load Detection
ON
OFF
1. With the normal screen shown,
press the button. The menu
screen will appear. Select “Tip
Info” and press the button again.
2. The screen for checking and setting tip
information will be shown.
Use the or button to select
“Count Alm” and press the button.
Temp Set
Auto Cal
Auto Cal Info
Tip Info
Load Detection
Preset Temp
Offset Temp
400ºC
→
→
→
OFF
→
00ºC
Shape
Load Count
PWR Time
Count Alm
Load Sensitivity
Tip Solder Type
SerialNo.
T36-D24
000000
00000000:00
OFF
3
LF
*************

11
*1 Values from 0 – 9 can be set. (The range is the same in °F mode.)
Other items which can be set on the HAKKO FN-1010 include contrast adjustment, preset temperature settings, etc.
Detailed information on how to change parameter details, etc. are described in the instruction manuals
available from the HAKKO Document Portal. Please download the desired documents from there.
https://doc.hakko.com
3. The count alarm value input
screen will be shown.
Select “ON” and press the or
button to set the rst digit.*1
After setting, press the button.
Count Alarm
Setting
ON
OFF
— — — — — —
4. Following the same procedure as
in Step 3, set the second, third,
and fourth digits.*1
After setting, press the button.
Count Alarm
Setting
ON
OFF
100000

12
7. MAINTENANCE
Performing proper and periodical maintenance extends the products life and contributes to use it always in a
good condition. Efcient soldering depends upon the temperature, the quality and quantity of the solder and ux.
Apply the following service procedure as dictated by the conditions of the usage.
WARNING
Since the soldering iron can reach a very high temperature, please work carefully. Except the case
especially indicated, always turn the power switch OFF and disconnect the power plug before
performing any maintenance procedure.
CAUTION
NEVER le the tip to remove oxides!
1. Set the temperature to 250°C. (482°F.)
2. When the temperature stabilizes, clean the tip (see “Cleaning”, below) and check the condition of the tip. If the
tip is badly worn or deformed, replace it.
3. If the solder plated part of the tip is covered with black oxide, apply fresh solder, containing ux, and clean the
tip again.
Repeat until all the oxide is removed, then coat the tip with fresh solder.
4. Turn the power OFF and remove the tip, using the heat resistant pad. Set the tip aside to cool.
5. Remaining oxides, such as the yellow discoloration on the tip shaft, can be removed with isopropyl alcohol.
— Notes —
Tip temperature
High temperatures shorten tip life and may cause thermal shock to components.
Always use the lowest possible temperature when soldering. The excellent thermal
recovery characteristics of the HAKKO FN-1010 ensure effective soldering at low
temperatures.
Cleaning
Always clean the soldering tip before use, to remove any residual solder or ux
adhering to it. Use the tip cleaner. Contaminants on the tip have many deleterious
effects, including reduced heat conductivity, which contribute to poor soldering
performance.
After use Always clean the tip and coat it with fresh solder after use. This guards against
oxidation.
When the unit is
not being used
and the auto
power shutoff is
not active.
Never allow the unit to idle at a high temperature for extended periods. This will allow
the tip to become oxidized. Turn the power switch OFF. If it is to be out of service for
several hours, it is advisable to pull the power plug as well.

13
8. TROUBLE SHOOTING GUIDE
WARNING
Before checking the inside of the HAKKO FN-1010 or replacing parts, be sure to disconnect the power
plug. Failure to do so may result in electric shock.
The unit does not operate when
the power switch is turned on.
CHECK Is the power cord and/or the connection plug disconnected?
ACTION Connect it.
CHECK Is the fuse blown?
ACTION Investigate why the fuse blew and then replace the fuse. If the cause can not be
determined, replace the fuse. If the fuse blows again, send the unit in for repair.
The tip does not heat up.
The “Sensor Error” is displayed.
CHECK Is the tip for HAKKO FN-1101 soldering iron?
ACTION Turn the power switch OFF and insert the genuine HAKKO FN-1101 tip. Turn the
power switch ON.
CHECK Is the tip inserted properly?
ACTION Insert the tip completely.
CHECK Is the connection cord and/or the heater/sensor broken?
ACTION See the appropriate section
of this manual regarding
how to check the connection cord
and/or the heater/sensor
for breakage.
Measure the resistance of the heater and sensor while
at room temperature, and it should be 5Ω±10%.
Solder does not wet the tip. CHECK Is the tip temperature too high?
ACTION Set the appropriate temperature.
CHECK Is the tip contaminated with oxide?
ACTION Remove the oxide (see “7. MAINTENANCE”.).
The tip temperature is too high. CHECK Is the connection cord broken?
ACTION If the connection code is broken, replace the HAKKO FN-1101.
CHECK Is the entered offset value correct?
ACTION Enter the correct value.
The tip temperature is too low. CHECK Is the tip contaminated with oxide?
ACTION Remove the oxide (see “7. MAINTENANCE”.).
CHECK Is the entered offset value correct?
ACTION Enter the correct value.
The low-temperature alarm
tolerance error occurs frequently.
CHECK Is the tip too small for the items to be soldered?
ACTION Use a tip with a larger thermal capacity.
CHECK Is the setting value for the low-temperature alarm tolerance too low?
ACTION Increase the setting value.
Heater terminal short circuit error
is displayed.
CHECK Is the tip for HAKKO FN-1101 soldering iron?
ACTION Turn the power switch OFF and insert the genuine HAKKO FN-1101 tip. Turn the
power switch ON.

OVERSEAS AFFILIATES
U.S.A.: AMERICAN HAKKO PRODUCTS, INC.
TEL: [phone] FAX: [phone]
Toll Free (800)88-HAKKO
4 2 5 5 6
http://www.hakkousa.com
HONG KONG: HAKKO DEVELOPMENT CO., LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.hk
E-mail:[email protected]
SINGAPORE: HAKKO PRODUCTS PTE., LTD.
TEL: [phone] FAX: [phone]
http://www.hakko.com.sg
E-mail:[email protected]
Please access to the following address for the other Sales affiliates.
http://www.hakko.com
HEAD OFFICE
4-5, Shiokusa 2-chome, Naniwa-ku, Osaka 556-0024 JAPAN
TEL:[phone] FAX:[phone]
http://www.hakko.com E-mail:[email protected]
© 2018 HAKKO Corporation. All Rights Reserved.
Company and product names are trademarks or registered
trademarks of their respective companies.
2018.10
MA02951XZ181025