Hanskamp FeedStation 42000 User guide

FeedStation 42000
EN
Installaon and operang instrucon
Arcle number: 010-084-000
Date: January 2017
Version 3.5 - Translaon of Original Instrucons for use
Doenchem,
The Netherlands
www.hanskamp.nl
Voerstation
Out of parlour feeder
Futterstation
Distribution alimentation con-
centré(DAC)

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FeedStaon
EN 42000
Name
Address
Telephone number
E-mail address
Model Model number
Feedstaon walk-in 42000
Preface
Manual Contents
This manual contains the informaon necessary for the correct installaon and operaon
of a Hanskamp FeedStaon. Study and understand this informaon thoroughly before
conguraon of the FeedStaon. Failure to do so could result in damage to equipment.
Please consult your milking equipment dealer if you do not understand the informaon
in this manual, or if you need addional informaon. All informaon in this manual has
been compiled with care. Hanskamp shall not be liable for errors or faults in this manual.
The recommendaons are meant to serve as guidelines. All instrucons, pictures and
specicaons in this manual are based on the latest informaon that was available at the
me of publicaon. Your FeedStaon may comprise improvements, features or opons
that are not covered in this manual.
Applicability
The table below shows the type numbers of the FeedStaon for which this manual is
applicable.
Model designaon
Contact number Local Service Provider
We suggest you write the name, address, telephone number and e-mail address of your
local service provider contact in the table below. This makes sure you can easily nd the
informaon.

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EN 42000
1. Introducon
The FS-WI concentrate feeding staon ts into any dairy unit and can be connected to
any feeding computer. Installaon of the FeedStaon is quick and easy. The very clever,
modular nature of the FeedStaon means it is possible to link mulple
FeedStaons next to each other. This is done at a remarkably low cost as each addional
FeedStaon only needs one sidebar. Due to it's open character the cow can remain it's
contact with the herd. This is good for cowcomfort.
The informaon in this manual is for farmers and technicians.
• Dairy farmers use the informaon to test and adjust the FeedStaon or to list
overviews.
• Technicians use the informaon to install and setup the FeedStaon.

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EN 42000
2. Safety
2.1 Introducon
The safety alert symbol idenes important safety messages on your FeedStaon and in
the manual. When you see this symbol, be alert to the possibility of personal injury or
death. Follow the instrucon of the safety message.
Safety Alert Symbol
2.2 Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes-
sages. The signal word for each message uses the following guidelines:
Warning! Indicates a potenally hazardous situaon that, if not avoided, could
result in death or serious injury, and includes hazards that are exposed when
guards are removed.
Danger! Indicates a imminently hazardous situaon that, if not avoided, will
result in death or serious injury.
2.3 Safety Instrucons
YOU are responsible for the SAFE operaon and maintenance of your FeedStaon. YOU
must make sure that you and anyone else who is going to operate, maintain or work in
the vicinity of the FeedStaon knows all the related SAFETY informaon in this manual.
YOU are the key to safety. Good safety pracces protect you and the people around you.
Make these pracces a working part of your safety program. Make sure EVERYONE who
operates, maintains or works near the FeedStaon obeys the safety precauons. Do not
risk injury or death by ignoring good safety pracces.
• FeedStaon owners must train operators before they operate the FeedStaon.
This training must be repeated at least annually.
• The operator must read, understand and obey all safety and operang instruc-
ons in the manual.
• A person who has not read and understood all safety and operang instrucons
is not permied to operate the FeedStaon.
• Do not modify the equipment in any way. Unauthorized modicaon may impair
the funcon and/or safety and could aect the life of the equipment, and per-
sons.
• Only use approved spare parts, and make sure they are only installed by author-
ized technicians.

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FeedStaon
EN 42000
2.3.1 General Safety
• Read and understand the manual and all safety signs before you connect power
supplies to operate or adjust the FeedStaon.
• Only trained persons are permied to operate the FeedStaon. A rst-aid kit must
be available near the FeedStaon. Store in a highly visible place.
• A carbon dioxide or foam re exnguisher must be available near the FeedStaon.
Store the re exnguisher in a highly visible place.
• Install all protecve covers and guards before you operate the FeedStaon.
• Wear the correct protecve clothing and equipment. Disconnect and isolate the
electrical power supply before you clean or do maintenance on the FeedStaon,
also be sure that the compressed air supply is depressurised.
• Know the emergency medical centre number for your area.
• Contact your nearest milking equipment dealer provider if you have any quesons
• Review safety related items with all operators frequently (annually).
2.3.2 Electrical Safety
• Only an authorized electrician must install the electrical power supply for the
FeedStaon.
• Make sure the electrical grounding of the electrical system and all parts of the
FeedStaon meet the local rules and regulaons.
• Replace any damaged electrical lines, conduits, switches and components immedi-
ately.
• Isolate the electrical power supply before you open the lid of the FeedStaon to
work on the electrical system.
2.3.3 Installaon Safety
• Read and understand the instrucons in this manual.
• Make sure the FeedStaon is correctly installed.
2.3.4 Operang Safety
• Read and understand the applicable manual and all safety signs before you con-
nect power supplies to operate or adjust the FeedStaon.
• Only trained persons are permied to operate the FeedStaon.
• Switch o the electrical power supply by taking plug out of the power point and
secure the plug before you clean or do maintenance on the FeedStaon.
• Install the covers and guards before you operate the FeedStaon.
• Keep hands, feet, hair and clothing away from all the electrical parts.
• Keep unauthorized persons, especially small children away from the FeedStaon at
all mes.
• Before the electrical supply is aached to the FeedStaon, make sure all parts are
ght and that all the parts are in good condion.
• Contact your nearest milking equipment dealer if you have any quesons.

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EN 42000
2.3.5 Maintenance Safety
• Read and understand the applicable manual and all safety signs before you con-
nect power supplies to operate or adjust the FeedStaon.
• Only trained persons are permied to maintain the FeedStaon.
• Switch o the electrical power supply by taking plug out of the power point and
secure the plug before you clean or do maintenance on the FeedStaon.
• Wear protecve clothing and safety goggles when you do work on the pneumac
system.
• Make sure all the covers and guards are installed when maintenance work is com-
plete.
2.3.6 Safety Decals
• General safety messages appear in this safety messages secon. Specic safety
messages are in applicable parts of this manual when potenal hazards may occur
if the instrucons or procedures are not followed.

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3. Installaon instrucon
General descripon
The Hanskamp FeedStaon is a universal feed staon, with a modular setup, that
has been developed to provide cows with their individual porons of concentrates.
The FeedStaon is ed with PipeFeeder concentrate dosators and can be expand-
ed to take up to four dierent types of feed (one PipeFeeder per feed type). In
addion, the L’port closing gate (Item No. 004-030-000) can easily be incorporated
into the FeedStaon (Fig. 1). These installaon instrucons will guide you through
the installaon of the FeedStaon. Always read all the instrucons and keep to the
safety rules. You can browse sample installaons at www.hanskamp.nl/en.
See the annex for the order numbers and names of various parts.
Transport and storage
The FeedStaon will be shipped on a pallet. This pallet
is completely sealed and the corners are covered with tape to prevent damage.
The FeedStaon is also stored in this way.
Please note! Always use an appropriate vehicle (forkli truck,
pallet fork, pump truck, etc.) to move the pallet.
Please note! Parts may fall o the pallet when it is being unpacked.
Type descripon;
to be found on the Feedtrough Item.no.004-203-000
1
The pallet includes (for one FeedSta-
on):
1. 4x Item no. 004-200-000 FS side fence
2. 1x Item no. 004-201-000 FS connecng gate
3. 2x Item no. 004-202-000 FS frame
4. 1x Item no. 004-203-000 FS feed trough
5. 1x Item no. 004-205-000 Set of FS mounng
components
6. 1x Item no. 004-208-000 Cable guide tube
7. 1x Item no. 27000/28000 PipeFeeder*
8. 0x Item no.: 004-207-000 Set of mounng
components per feed type**
* Variable depending on number of feed types
ordered.
* Variable depending on number of feed types
ordered, starng at two.
2
Item
nummer
Product
name
Contact
details

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FeedStaon
EN 42000
Safety sckers
The user and installer are responsible for the safe operaon and maintenance of the
FeedStaon. Safety sckers are used to ensure safety in and around the FeedStaon.
Informaon about which sckers should be aached where can be found further on in
these instrucons for installaon and use (incl. Fig. 3).
Applying the sckers:
• Make sure the surface is dry and clean.
• Make sure the surface temperature is at least 5°C.
• Find the right posion for the scker.
• Remove a small poron of the foil on the back.
• Place the scker on the surface and press a small poron of the self-adhesive
layer onto the surface.
• Carefully remove the foil and press down the rest of the scker.
• Remove any air bubbles with a needle and use the foil to smoothen the scker.
Maintenance of the sckers:
• Keep the safety sckers clean and legible. Clean the safety sckers with soap and
water. Do not use any solvents or abrasives that could damage the safety sckers.
• Replace missing or illegible safety sckers.
• Safety sckers are obtainable from Hanskamp. Always specify the item numbers
in correspondence.
Scker warning risk of impact
001-703-000
3
001-703-000

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Assembly:
1. Check that all the parts are present using the item list.
Please note! No electrical items are supplied for operang the Feed-
Staon with accompanying PipeFeeders. Please note! The Feed-
Staon must be installed on an appropriately constructed, rm sur-
face. Please note! It must not be possible for cows to lie down in the
exit route of the FeedStaon.
2. First assemble the side fences (Item No. 004-200-000). Do this using the double T
clamps (Item No. 004-115-000) with the standing tube (Item No. 004-204-000) in
between (Fig. 4).
3. Mount one of the two frames (Item No. 004-202-000) on the feed trough side
using the indicated mounng materials (Fig. 5).
4. Aach the connecng gate (Item No. 004-201-000) to the two side fences (Fig.
6). The mounng components for this have been supplied.
5. Insert the second frame between the side fences and aach this too using the
mounng materials as used in step 3 (Fig. 7).
Please note! Make sure the side fences and frames are fully levelled
(vercally and horizontally). Then x them into posion.
4
5
6
7

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FeedStaon
EN 42000
6. Place the feedtrough (Item No. 004-203-000) between the side fences and x it to the
connecng gate and side fences (Fig. 8). The mounng components for this
have been supplied.
7. Aach the M8 carriage bolt with M8 locknut to the feed trough. Pushing this up
will allow any uid to be easily discharged from the feed trough (Fig. 9).
Please note! Do not ghten the locknut completely, otherwise it will not be
possible to push up the carriage bolt and it will not serve its cleaning
purpose.
8. Aach the cable guide tube (art.nr. 004-208-000) to the side rail. Do this by using
the supplied parallel clamps. Cut out the round hole from the manger with a side
cuer . Insert the cable guide in the cued hole. By means of the second M10x55
bolt, the parallel clamp can be securely aached to the FeedStaon and prevent
rotaons or shiing of the cable guide. The cable which comes from the PipeFeed-
er can be slided through this tube.
8
9
001-508-000 001-769-000
10
Eding cable guide tube
Art. Nr.: 004-208-000

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FeedStaon
EN 42000
9. Mount the PipeFeeder with the included mounng parts. Mount the brackets to
the side fence rst. Don’t ght them. Shove the PipeFeeders into the brackets.
Mount the PipeFeeders about 10cm above the Feed trough. Between the
boom of the trough and the underside of the PipeFeeder should be at least
26cm height. Be sure there is a good venlaon around the PipeFeeder. Then
turn ght the brackets on the PipeFeeders and the side fence.
Important!
• Clean the feed trough regularly. Make sure no feed remains get le
between the PipeFeeder and the feed trough.
• Make sure no water gets into the PipeFeeder as this can impair its
funconing.
• Make sure there is sucient room between the PipeFeeders and
the feed trough as this will stop the cow’s breath from condensing.
11
Front view

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FeedStaon
EN 42000
10. Posion the enre FeedStaon in the correct place and aach it to the oor using
foundaon anchors or coer bolts. Use M12 mounng components (Fig. 12). If the feet
do not come out properly, the enre frame can be moved forward or backward. Allow
for the fact that everything will have to be posioned fully level again aerwards.
Please note! Mounng components for xing the FeedStaon into place
are not supplied with the standard pack.
11. Aach the relevant electronics to the feed staon. Connect the
PipeFeeders. Holes have already been made in the feed trough’s
sender/receiver plate for dierent brands/types of
senders/receivers/controllers.
12. The cabling can be ed along the underside of the trough using e-wraps. The two
protruding tubes in the connecng gate can be used as cable conduits to feed the ca-
bling upwards.
Connecng FeedStaons
It is easy to connect FeedStaons alongside each other. All that is needed is one inter-
vening fence. This saves on a lot of parts.
The FeedStaon can even be connected to the L’port closing gate. The modular con-
strucon means that even mirror image setups or three FeedStaons alongside each
other are possible.
12
Please note! Make sure that the PipeFeeders are aligned correctly so that they do not spill if a cow knocks against them.
(See manual 001-847-000, PipeFeeder.)
Please note! Always use a cable conduit or protecve pipe to protect the cables and wiring from external mechanical
impacts.
Please note! Always make sure the cabling is hidden away, out of reach of the cow.
Please note! Make sure the electronics and feed staon are earthed.
Please note! Calibrate the PipeFeeder feed dosator before use. Repeat this once a month or when changing feed type.
Please note! Do not climb onto the feed staon because of the danger of falling.
15
13 14

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FeedStaon
EN 42000
Maintenance
Check the FeedStaon daily for faults, dirt and wear and tear. It is important to keep
the feed staon clean for the benet of animal health and the staon’s lifespan.
Please note! When doing maintenance, always rst switch o the voltage
to the feed staon.
Disassembly
During disassembly, all parts must be separated according to type of material and as-
signed to the relevant waste processing ow.
Please note! When dismantling the staon, always rst switch o the volt-
age to the feed staon.
List of included amendments of this installaon and operang instrucon:
Warranty limitaons
The warranty excludes costs and expenses due to:
- incorrect use of the equipment, not in accordance with the specicaons in the
instrucons for installaon and use;
- the consequences of any intervenons by engineers other than engineers recog-
nised and approved by Hanskamp for carrying out service, maintenance and other
technical work;
- incidents such as freezing, ice, re, ooding, inundaon or any other form of ex-
treme water damage, and lightening;
- defects in the electrical system or earthing system;
- damage to the electrical system caused by vermin and so forth.
The warranty is not applicable to consequenal damage that is not related to the feed
staon itself. All systems have been tested. However, in the event of faults, Hanskamp
cannot be held responsible for consequenal damage.
Nr. Release datum Chapter(s) Remarks
108/2013 First release
1.1 09/2013 All Change to long version of PipeFeeder
1.2 10/2013 Safety Installaon statement deleted. FeedStaon is not a machine.
2.0 01/2014 All Second edion, FeedStaon Redesign.
3.0 08/2014 All Converted into Publisher
3.1 02/2015 All Parallel clamp changed
3.2 10/2015 All General inspecon
3.3 4/2015 All Clamp 1910 replaced for mounng materials
3.4 6/2016 Annex 3 Arcle structure
3.5 1/2017 Page 11 Install PF heights and safety cow
Copyright and disclaimer
The informaon given in this publicaon is provided for informaon purposes only and does not constute an oer for sale. The products supplied may
dier from those illustrated. No part of this publicaon may be reproduced or made public without prior permission in wring from Hanskamp AgroTech
BV. Although this publicaon was put together with the utmost care, Hanskamp AgroTech is not liable for any damage that might arise due to errors or
gaps in this publicaon. The instrucons for installaon and use in Dutch are the original instrucons for installaon and use. The translaons into other
languages have used the Dutch instrucons for installaon and use as the source document. Hanskamp AgroTech does not accept any liability for dier-
ences between the translaons. If there are doubts about the content and accuracy of the translated instrucons for installaon and use, the Dutch
instrucons for installaon and use constute the authoritave document.

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FeedStaon
EN 42000
Annex 1
Hanskamp can supply the following opons for the FeedStaon concentrates box :
27000 PipeFeeder concentrate feed dosator
28000 PipeFeeder low capacity dosator
004-030-000 Universal L’port closing gate
002-400-000 PowerDos pneumac powder and minerals dosator
35000/36000 MulDos liquid concentrate dosator
Dimensions:

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FeedStaon
EN 42000
Annex 2 Loose components
It is possible to reorder loose components from your supplier for maintenance, or for
any other reason. When doing so, please use the item numbers shown below in the
drawing.

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FeedStaon
EN 42000
Visit us on:
Annex 3 Descripon of the components in annex 2:
FeedStaon walk-in (042-012-000)
Arcle number Descripon Number
004-115-000 Double T-clamp 1½" x 1¼" galvanized 4
004-200-000 Side Frame FS 4
004-201-000 Connecon fence FS 1
004-202-000 Frame out of parlour feeder FS 2
004-204-000 Support tube FS 2
004-208-000 Cable guide tube 1¼" (Ø42.4x2.6mm) l=1820mm 1
004-236-000 Parallel bracket double clamp 1"x1¼" 2
Default number of feed types is one (PipeFeeder feeding
dosator) per FeedStaon.
004-205-000 Set mounng materials FeedStaon
Arcle-number Descripon Number
001-376-000 Seal bag 150x200 mm 1
001-509-000 carriage bolt M8x60 a2 DIN 603 4
001-703-000 Scker warning risk of impact 1
001-707-000 Washer M10 DIN 125 8.8 ev 24
001-741-000 Bolt M8x55 a2 DIN 933 8
001-746-000 Bolt M10x30 DIN 933 8.8 ev 4
001-769-000 Prevailing torque type hexagon nut M8 a2 DIN 985 Coat 12
001-774-000 Washer M8 DIN 9021 a2 24
001-866-000 Self locking nut M10 8.8 12
004-206-000 Round insert 1.7/8” x 1.0-3.0 mm darkgrey 4
011-124-000 Tap bolt M10x105 DIN 931 8.8 ev 8
004-207-000 Kit fasteners FeedStaon per addional feeding sort PipeFeeder
Arcle-number Descripon Number
001-376-000 Seal bag 150x200 mm 1
001-741-000 Bolt M8x55 a2 DIN 933 4
001-774-000 washer M8 DIN 9021 a2 8
001-796-000 screw DIN 7504 K A2 4,8x16 (for lid) 4
Arcle number Descripon Number
001-857-000 Self locking nut M10 a2 1
004-130-000 Grommet 2
004-228-000 Mushroom head square neck bolt M10x35 A2 DIN 603 1
004-240-000 Feedtrough FS 1
Composion Feedtrough FS-WI (004-203-000)

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FeedStaon
EN 42000
Hanskamp AgroTech B.V.
Broekstraat 17
7009 ZB Doenchem
The Netherlands
Tel: +31 (0)314 - 393 797
Fax: +31 (0)314 - 393 826
www.hanskamp.nl