Hanskamp PipeFeeder HighSpeed User guide

EN
Installaon and operang instrucon
Arcle number: 010-107-000
Date: February 2017
Version 2.0 - Translaon of original instrucons for use
According to Annex 1 Chapter 1.7.4 Machine guideline 2006/42/EG
Doenchem,
The Netherlands
www.hanskamp.nl/en
Benefit of carrousel
24VDC
PipeFeeder HighSpeed

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PipeFeeder HighSpeed
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24VDC
Preface
Manual Contents
This manual contains the informaon necessary for the correct installaon and operaon
of a Hanskamp PipeFeeder.
Study and understand this informaon thoroughly before conguraon of the PipeFeeder.
Failure to do so could result in damage to equipment. Please consult your milking equip-
ment dealer if you do not understand the informaon in this manual, or if you need addi-
onal informaon. All informaon in this manual has been compiled with care. Hanskamp
shall not be liable for errors or faults in this manual. The recommendaons are meant to
serve as guidelines. All instrucons, pictures and specicaons in this manual are based
on the latest informaon that was available at the me of publicaon. Your PipeFeeder
may comprise improvements, features or opons that are not covered in this manual.
Applicability
The table below shows the type numbers of the PipeFeeder for which this manual is appli-
cable.
Model designaon
Contact number Local Service Provider
We suggest you write the name, address, telephone number and e-mail address of your
local service provider contact in the table below. This makes sure you can easily nd the
informaon.
Model Typenumber
PipeFeeder HighSpeed 029-000-000
Naam
Adres
Telefoonnummer
E-mailadres

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1. Introducon
The PipeFeeder HighSpeed suits all types of milking or feeding carousels and can be linked
to any brand or type of feed computer. The stainless steel pipe holds the stock of concen-
trate. As a feed trough of the carousel comes under the PipeFeeder the electric motor of
the dosator gets a signal via the sensor. The PipeFeeder immediately releases the re-
quired feed quanty on me, very rapidly and precisely.
Once the PipeFeeder HighSpeed receives a signal that all the concentrates have been re-
leased on me it shuts down at once. Any concentrate le in the pipe will fall into the
trough so dairy cow and goat farmers can be assured that with the PipeFeeder HighSpeed
livestock always get exactly the right amount of concentrates.
The informaon in this manual is for farmers and technicians.
 Dairy farmers use the informaon to test and adjust the PipeFeeder HighSpeed or
to list overviews.
 Technicians use the informaon to install and setup the PipeFeeder HighSpeed.

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2. Safety
2.1 Introducon
The safety alert symbol idenes important safety messages on your PipeFeeder and in
the manual. When you see this symbol, be alert to the possibility of personal injury or
death. Follow the instrucon of the safety message.
Safety Alert Symbol
2.2 Signal Words
Note the use of the signal words DANGER, WARNING and CAUTION with the safety mes-
sages. The signal word for each message uses the following guidelines:
Warning! Indicates a potenally hazardous situaon that, if not avoided, could
result in death or serious injury, and includes hazards that are exposed when guards
are removed.
Danger! Indicates a imminently hazardous situaon that, if not avoided, will re-
sult in death or serious injury.
2.3 Safety Instrucons
YOU are responsible for the SAFE operaon and maintenance of your PipeFeeder. YOU
must make sure that you and anyone else who is going to operate, maintain or work in
the vicinity of the PipeFeeder knows all the related SAFETY informaon in this manual.
YOU are the key to safety. Good safety pracces protect you and the people around you.
Make these pracces a working part of your safety program. Make sure EVERYONE who
operates, maintains or works near the PipeFeeder obeys the safety precauons. Do not
risk injury or death by ignoring good safety pracces.
 PipeFeeder owners must train operators before they operate the PipeFeeder. This
training must be repeated at least annually.
 The operator must read, understand and obey all safety and operang instrucons
in the manual.
 A person who has not read and understood all safety and operang instrucons is
not permied to operate the PipeFeeder.
 Do not modify the equipment in any way. Unauthorized modicaon may impair
the funcon and/or safety and could aect the life of the equipment, and persons.
 Only use approved spare parts, and make sure they are only installed by author-
ized technicians.
 The PipeFeeder HighSpeed should be shielded, so that the dosing system is un-
reachable. This separaon should meet European standards and guidelines. With-
out this separaon the PipeFeeder HighSpeed doesn’t meet the safety require-
ments of Hanskamp. If the PipeFeeder doesn’t meet the safety requirements,
there can not be derived any rights.

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2.3.1 General Safety
 Read and understand the manual and all safety signs before you connect power
supplies to operate or adjust the PipeFeeder.
 Only trained persons are permied to operate the PipeFeeder. A rst-aid kit must
be available near the PipeFeeder. Store in a highly visible place.
 A carbon dioxide or foam re exnguisher must be available near the PipeFeeder.
Store the re exnguisher in a highly visible place.
 Install all protecve covers and guards before you operate the PipeFeeder.
 Wear the correct protecve clothing and equipment. Disconnect and isolate the
electrical power supply before you clean or do maintenance on the PipeFeeder.
 Know the emergency medical centre number for your area.
 Contact your nearest milking equipment dealer provider if you have any ques-
ons.
 Review safety related items with all operators frequently (annually).
 The PipeFeeder HighSpeed should be shielded, so that the dosing system is un-
reachable. This separaon should meet European standards and guidelines. With-
out this separaon the PipeFeeder HighSpeed doesn’t meet the safety require-
ments of Hanskamp. If the PipeFeeder doesn’t meet the safety requirements,
there can not be derived any rights.
2.3.2 Electrical Safety
 Only an authorized electrician must install the electrical power supply for the
PipeFeeder.
 Make sure the electrical grounding of the electrical system and all parts of the
PipeFeeder meet the local rules and regulaons.
 Replace any damaged electrical lines, conduits, switches and components imme-
diately.
 Isolate the electrical power supply before you open the lid of the PipeFeeder to
work on the electrical system.
2.3.3 Installaon Safety
 Read and understand the instrucons in this manual.
 Make sure the PipeFeeder is correctly installed.

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2.3.4 Operang Safety
 Read and understand the applicable manual and all safety signs before you con-
nect power supplies to operate, maintain or adjust the PipeFeeder.
 Only trained persons are permied to operate the PipeFeeder.
 Switch o the electrical power supply by taking plug out of the power point and
secure the plug before you clean or do maintenance on the PipeFeeder.
 Install the covers, shields and other safety devices before you operate the Pipe-
Feeder.
 Keep hands, feet, hair and clothing away from all the electrical parts.
 Keep unauthorized persons, especially small children away from the PipeFeeder at
all mes.
 Before the electrical supply is aached to the PipeFeeder, make sure all parts are
ght and that all the parts are in good condion.
 Contact your nearest milking equipment dealer if you have any quesons.
2.3.5 Maintenance Safety
 Read and understand the applicable manual and all safety signs before you con-
nect power supplies to operate, maintain or adjust the PipeFeeder.
 Only trained persons are permied to maintain the PipeFeeder.
 Switch o the electrical power supply by taking plug out of the power point and
secure the plug before you clean or do maintenance on the PipeFeeder.
 Wear protecve clothing and safety goggles when you do work on the pneumac
system.
 Make sure all the covers and guards are installed when maintenance work is com-
plete.
2.3.6 Safety Decals
 General safety messages appear in this safety messages secon. Specic safety
messages are in applicable parts of this manual when potenal hazards may occur
if the instrucons or procedures are not followed.

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Safety sckers:
The user and installer are responsible for the safe operaon and maintenance of the Pipe-
Feeder. Safety sckers are used to ensure safety in and around the PipeFeeder. These
sckers must be placed correctly. Informaon about which sckers should be aached
where can be found further on in these instrucons for installaon and use.
Applying the sckers:
 Make sure the surface is dry and clean.
 Make sure the surface temperature is at least 5°C.
 Find the right posion for the scker.
 Remove a small poron of the foil on the back.
 Place the scker on the surface and press a small poron of the self-adhesive
layer onto the surface.
 Carefully remove the foil and press down the rest of the scker.
 Remove any air bubbles with a needle and use the foil to smoothen the scker.
Maintenance of the sckers:
 Keep the safety sckers clean and legible. Clean the safety sckers with soap and
water. Do not use any solvents or abrasives that could damage the safety sckers.
 Replace missing or illegible safety sckers.
Safety sckers are available by Hanskamp. Always use the arcle numbers in your corre-
spondence.
001-702-000 Warning scker:
Danger risk of geng your hand
stuck under the pipe.
001-755-000 Warning scker:
The PipeFeeder can start automa-
cally.

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3. Installation instruction
The box contains:
1. 2x PipeFeeder HighSpeed
feeding dosator;
2. 2x bag with 2 pipe clamps
Art.No.:001-902-000;
3. 2x cover for motor;
4. 2x bag with screws for cover
and grommet
Serial
number
Type descripon;
To be found on the backside of the pipe,
just under the plasc part
Product
descripon
Arclenumber
CE
marking
Only valid when
met the described
requirements on
page 13.
Address
1
General descripon:
Hanskamp’s PipeFeeder is an electric feed dosing system developed for feeding concen-
trates in pellet form (Pic. 1) PipeFeeder is designed for the supply of concentrate, either
linked to the feed computer and used for feeding in a milking rotary. Please read the
whole installaon instrucons and keep the safety instrucons in mind.
If the PipeFeeder is controlled by an MotorController from Hanskamp, see also installa-
on instrucons Art. No. 010-105-000. This can be requested from the manufacturer. If
the PipeFeeder is not controlled by the MotorController, always consult the manual for
the relevant control unit. See the annex for the order numbers and names of the various
parts.
Transport and storage:
The PipeFeeder will be shipped in a box containing two PipeFeeders. Depending on the
number of PipeFeeders HighSpeed, the items will be send on a pallet. This pallet is com-
pletely sealed and the corners are covered with tape to prevent damage. The PipeFeed-
er is also stored this way.
Please note! Always use an appropriate vehicle (forkli truck, pallet fork,
pump truck, etc.) to move the pallet.
Please note! Parts may fall o the pallet/box when it is being unpacked.
Available MotorControllers:
Art.nr. Descripon
002-816-000 1 feed type incl. power supply 10A
002-817-000 2 feed type’s incl. power supply 10A
002-818-000 3 feed type’s incl. power supply 10A
002-819-000 4 feed type’s incl. power supply 10A

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Installaon:
1. The PipeFeeder is designed to be mounted on a wall. First of all ascertain where the
PipeFeeder needs to hang and at what height. To do this, use the mounng holes in
the assembly brackets provided for this purpose (item no. 001-902-000).
2. Before assembly, Grease the bolts and nuts with sucient copper grease.
3. If the distance between the feeder and the dosing unit is too great we advise you to
use a fall pipe ed directly underneath the dosing unit. The PipeFeeder is designed
to hang directly above the feed trough so that the fall height remains low so noise
and dust are reduced. Also the PipeFeeder HighSpeed can be mounted, above a hop-
per. Sample installaons can be found at www.hanskamp.nl/en
Please note! No mounng material is supplied to mount the PipeFeeder to the
wall.
Please note! Always allow ±10 ll 15cm of space under the PipeFeeder. This way
air can run underneath the PipeFeeder.
4. Use a well-shielded electricity cable to connect the dosing unit.
See the annex on page 15 for the connecon diagram for the motor (24VDC, 120
rpm). The motor turns counterclockwise as standard.
Please note! When assembling always rst switch o the
Electricity.
Please note! Make sure that there is always a plug or lockable switch placed
between the PipeFeeder and the power supply
so that power can be disconnected.
5. Using the supplied membrane grommet (item no. 001-947-000), t the cable
through the lid of the PipeFeeder. To do this, drill a hole (Ø 16 mm) at the desired
posion in the lid (pic,2A & 2B). Then connect the other end of the cable to the de-
sired output of the control unit.
6. Make a solid and closed connecon with the supply auger. The top connecon of
the PipeFeeder is Ø125mm. This ts a slide coupling socket of PVC or PP exactly
across. Make sure to not allow water, moist or dirt in the stock of the PipeFeeder.
Please note! An insucient seal with the supply auger can cause problems when
operang the PipeFeeder.
2A
2B
3
Outside
diameter

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7. When installaon is not completely correct the plasc part will be able to rotate
freely with respect to the stainless steel tube. Make sure that aer rotang the
motor is placed correctly to the axis.
Important!
 Make sure that all the wires are neatly concealed out of reach of
animals. Otherwise hazardous situaons can emerge.
 Before you run the PipeFeeder, always t the lid which covers the
motor carefully. Otherwise hazardous situaons can emerge
(pic. 4).
8. The PipeFeeder has fully electrical operaon. The motor drives the axis that turns
a scoop mechanism at the boom of the stainless steel pipe (Ø129 x 2mm). This
mechanism delivers the feed. If a switch is used to control several dosing units at
the same me, or on the MotorController, then several PipeFeeder dosing units
can be connected to a single feeding line. Please note the maximum permissible
current, which is stated on the power supply (art.nr. 002-812-000 or 002-813-000
PowerUnit), won’t be exceeded.
Calibraon
9. The PipeFeeder is calibrated by allowing the feeding computer to emit a pulse ten
mes. You then weigh the issued feed, divide this by 10 and enter this value into
the feeding computer. Repeat this procedure every month and also aer changing
the feed type.
End assembly
1. Aer the assembly the PipeFeeder HighSpeed has to be covered by shields. Be-
cause all the dierent situaons, the Installer has to take care of this.
2. When the covers aren’t installed, the machine isn’t safe and doesn’t meet the
issued declaraon of conformity.
3. The mounted protecon shields must sasfy the European standards and guide-
lines set.
4A 4D4B 4C

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Important!
 The PipeFeeder is only intended for cylindrical concentrate with a
diameter of Ø4 to Ø6 mm. The manufacturer cannot guarantee prop-
er funconing for other shapes or dimensions.
 During the installaon of the PipeFeeder ensure the pressure of the
concentrate on the dosing unit is greater than 50kg.
 Never insert your hand into the boom of the PipeFeeder when it is
sll in operaon or is connected to the electrical power supply (pic.
5).The size of the exit point is limited by a bar to prevent cuts.
 The PipeFeeder HighSpeed should be shielded, so that the dosing sys-
tem is unreachable. This separaon should meet European standards
and guidelines. Without this separaon the PipeFeeder HighSpeed
doesn’t meet the safety requirements of Hanskamp. If the PipeFeeder
doesn’t meet the safety requirements, there can not be derived any
rights.
Maintenance
1. Check the PipeFeeder installaon daily for faults and wear. Do this by means of a
control test on the feed motors. Make sure that the vibraons and noise caused by
the PipeFeeder are reduced as much as possible
2. If the PipeFeeder needs maintenance and is connected to the controls ensure that
the PipeFeeder cannot start unexpectedly. Make sure there is no voltage on the
installaon! To do this plug the power supply o at the control unit of the dosing
motor.
3. It is recommended to have repairs and maintenance carried out by a specialist.
4. To avoid electric shocks or geng trapped in the feed auger never open the hous-
ing and don’t remove the shields when the PipeFeeder is sll running.
5. For the safety of all concerned the user/owner of the PipeFeeder should follow the
advice and direcons given in the installaon instrucons. If it is not possible to
follow this it is the responsibility of the user and the manufacturer cannot be held
responsible/liable for any injury or damage to or by the product.
Please note! In case of maintenance make sure to always rst switch o the elec-
tricity of the installaon.
Cleaning
Clean the PipeFeeder regularly with a moist cloth. Do not spray water under the hood or
in the stock pipe. To guarantee the equipment funcons correctly make sure the exit
point is clean and stays clean.
Please note! Do not spray with high pressure in or on the PipeFeeder. This can
cause blockage.
Disassembly
In case of disassembly all parts must be separated by material type for processing through
a suitable waste management system.
Please note! In case of disassembly always switch o the electrical voltage of the
installaon.
5
001-976-000 ban scker:
Forbidden to spray with water.

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Warranty limitaons
The warranty excludes costs and expenses due to:
 incorrect use of the equipment, not in accordance with the specicaons in the
instrucons for installaon and use;
 the consequences of any intervenons by engineers other than engineers recog-
nised and approved by Hanskamp for carrying out service, maintenance and other
technical work;
 incidents such as freezing, ice, re, ooding, inundaon or any other form of ex-
treme water damage, and lightening;
 defects in the electrical system or earthing system;
 damage to the electrical system caused by vermin and so forth.
The warranty is not applicable to consequenal damage that is not related to the feed
staon itself. All systems have been tested. However, in the event of faults, Hanskamp
cannot be held responsible for consequenal damage.
List of included amendments in these installaon and operang instrucon:
Nr. Release date Chapter(s) Comments
1.0 06/2014 All First release
1.1 08/2014 All New name and logo added
1.2 03/2015 All New address
1.3 10/2015 All General inspecon
2.0 2/2017 All Pictures changed
Copyright and disclaimer
The informaon given in this publicaon is provided for informaon purposes only and does not constute an oer for sale. The products supplied may
dier from those illustrated. No part of this publicaon may be reproduced or made public without prior permission in wring from Hanskamp AgroTech
BV. Although this publicaon was put together with the utmost care, Hanskamp AgroTech is not liable for any damage that might arise due to errors or
gaps in this publicaon.
The instrucons for installaon and use in Dutch are the original instrucons for installaon and use. The translaons into other languages have used the
Dutch instrucons for installaon and use as the source document. Hanskamp AgroTech does not accept any liability for dierences between the trans-
laons. If there are doubts about the content and accuracy of the translated instrucons for installaon and use, the Dutch instrucons for installaon
and use constute the authoritave document.

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Declaraon for completed machinery llA
(According to annex VIIA of the Machinery Direcve 2006/42/EC, for completed machin-
ery)
We,
Hanskamp AgroTech BV
Broekstraat 17
7009 ZB Doenchem
The Netherlands
Authorised compiler(s) of the technical le:
H.J. Hanskamp
Declare enrely under our own responsibility that the product:
029-000-000 PipeFeeder HighSpeed
Dosator for concentrate supply for dairy cale
to which the declaraon relates, fully complies with the provisions of the following di-
recve(s):
Machine Direcve 2006/42/EC
and completely or parally meets the following essenal requirements and that the rele-
vant technical documents were drawn up in accordance with annex VIIA. The product also
complies with the spulaons in the following annex(es):
NEN-EN-ISO 12100_210
NEN-EN-ISO 13857
NEN-EN 349
NEN-EN-IEC 60204-1
We call your aenon to the fact where the PipeFeeder has not been installed or has
not been installed in accordance with safety measures in these installaon and oper-
ang instrucons this declaraon of spulaons is null and void and so no rights can be
derived from this declaraon.
The Netherlands, Doenchem 26-10-2015 H.J. Hanskamp

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4. FAQ
Occuring problem Possible cause Soluon
There is no lump. No lump in stock pipe. Check auger and silo.
Motor is not controlled. Check supply and control (voltage).
Check that the rotor takes. Connecon
between the motor and rotor is missing.
Remove motor of rotor and reinsert.
Conspaon by, for example wood or
plasc.
Remove the PipeFeeder o the wall and sha-
ke it empty. The rotor must turning by hand
wenn this is empty.
PipeFeeder doesn’t perform the
proper amount.
Calibraon is incorrect. Calibrate the controller. (see page 11, step
10)
Occuring problem Possible cause Soluon
There is no feed. No feed in stock pipe. Check auger and silo.
Motor is not controlled by the controller. Check supply and control (voltage).
Check if the rotor spins. Connecon piece
between the motor and drive-sha could
be broken.
Remove motor of rotor and reinsert
Conspaon by, for example wood or
plasc.
Remove the PipeFeeder o the wall and sha-
ke it empty. The rotor can be rotated by hand
when it is empty.
PipeFeeder doesn’t distribute
the proper amount.
Calibraon is incorrect. Calibrate the controller.

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Annexes
Technical data
For more informaon: www.hanskamp.nl/en
Schemacally overview
PipeFeeder HighSpeed DC
24VDC Motor
Input & Supply voltage 24VDC
Current, no load 0,5 A
Current, nominal 0,7 A
Electric motor 120 rpm
Capacity 20 kg/min
Content ca. 20 liter (12kg.)(depending on
the length)
Rotaon direcon of sha counterclockwise
Art. Nr.: 029-320-010
Example : Art.No.: 029-320-010 =
 A 1440mm normal blue PipeFeeder HighSpeed with
motor 001-631-000 24VDC 120 Rpm, turned right, with extension tube
Productgroup:
026 = PF Grit
(10gr. Per rotaon)
027 = PipeFeeder
(80 gr. per rotaon)
028 = PipeFeeder
(35 gr. per rotaon)
029 = PipeFeeder
HighSpeed
Color:
1 = Black
2 = Green
3 = Blue
4 = Red
5 = Orange
Length:
0 = Extra short L= 821 mm
1 = Short L=1141 mm
2 = Normal (normale PF) L=1440 mm
3 = Long (FeedStaon) L=1926 mm
Length without extension tube =96,5mm shorter
Motor:
0 = 001-631-000 24VDC 120rpm Motor
2 = ***-***-*** 24VAC/DC 28 rpm RIM
4 = 001-652-000 24VDC 28 rpm Intelligent
5 = 001-440-000 24VDC 41 rpm Motor gray
6 = 011-021-000 24VDC 28 rpm Solid State 5
8 = 001-001-000 24VDC 41 rpm Motor gray
Rotaon:
1 = Right
2 = Le
3 = Front
4 = Back
5 = 45° Right
6 = 45° Le
Version:
0 = normal
4 = without extension
tube

16 - 19
Hanskamp AgroTech B.V. (the Netherlands) www.hanskamp.nl/en
PipeFeeder HighSpeed
EN t.b.v carrousel
24VDC
Loose components:
It is possible to reorder loose components from your supplier for maintenance, or for
any other reason. Please use the item numbers shown below on the drawing.
Mulple dosing
lengths possible.
See page 17
Mulple colors
possible. See page
17

17 - 19
Hanskamp AgroTech B.V. (the Netherlands) www.hanskamp.nl/en
PipeFeeder HighSpeed
EN t.b.v carrousel
24VDC
Descripon of the components
Art.No.: Descripon Qty,
001-034-000 Tap bolt M6x12 ad DIN 933 3
001-366-000 Spring Washer M6 a2 DIN 137B 3
001-631-000 Motor 120RPM 24VDC 1
001-890-000 Motor plate for DC motor 1
001-902-000 Wall mounng bracket Ø129 com-
plete
2
001-934-000 Connector DC motor 1
001-947-000 Membrame grommet thermoplas-
c elastomer
1
001-955-000 Chipboardscrew 4x13mm a2 7
001-957-000 Tap bolt M4x8 a2 4
001-976-000 Ban scker 1
Art.No.: Descripon Qty,
001-903-000 LLDPE/MDPE plasc element 45°
with lid, Green
1
001-904-000 LLDPE/MDPE plasc element 45°
with lid, Black
1
001-924-000 LLDPE/MDPE plasc element 45°
with lid, Blue
1
001-925-000 LLDPE/MDPE plasc element 45°
with lid, Red
1
002-024-000 LLDPE/MDPE plasc element 45°
with lid, Orange
Art.No.: Descripon Qty,
HighSpeed tubes with extension tube
029-000-000 Extra short 370mm 1
029-010-000 Short 690mm 2
029-020-000 Normal 990mm 1
029-030-000 Long 1475mm 1
HighSpeed tubes without extension tube
029-000-004 Extra short 273,5mm 1
029-010-004 Short 593,5mm 1
029-020-004 Normal 893,5mm 1
029-030-004 Long 1378,5mm 1
Plasc element
With extension Without extension

18 - 19
Hanskamp AgroTech B.V. (the Netherlands) www.hanskamp.nl/en
PipeFeeder HighSpeed
EN t.b.v carrousel
24VDC
Installaon dimensions:

19 - 19
Hanskamp AgroTech B.V. (the Netherlands) www.hanskamp.nl/en
PipeFeeder HighSpeed
EN t.b.v carrousel
24VDC
Hanskamp AgroTech B.V.
Broekstraat 17
7009 ZB Doenchem
The Netherlands
Tel: +31 (0)314 - 393 797
Fax: +31 (0)314 - 393 826
www.hanskamp.nl/en
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