LEMKEN Opal 080 E User manual

Operating Instructions
Mounted Reversible Plough
Opal 080 E
- en -
Item no . 17512540
00/11.18
LEMKEN India Agro Equipment Pvt Ltd.
Plot No. D-59, MIDC,
Butibori, Nagpur - 441108,
Maharashtra, India
Phone: +91 - 7104-305400
Fax: +91 - 7104-305444
E-Mail: [email protected]

1
Dear customer,
Thank you for the trust you have placed in us by purchasing this device. The de-
vice can only be used to its full advantage when operated and used properly.
When the device was delivered, you will already have been instructed in opera-
tion, adjustment and maintenance by your dealer. However, this brief instruction is
not a substitute for thorough study of the operating instructions.
These operating instructions will help to familiarise you with the LEMKEN India
Agro Equipment Pvt Ltd.device and the options available for using it.
The operating instructions contain important information about how to operate the
device safely, properly and efficiently. Following the instructions will help to pre-
vent hazards, faults and down times and will increase reliability and service life.
Read the operating instructions carefully and attentively before commissioning.
Make sure that the operating instructions are always available at the location
where the device is used.
The operating instructions must be read and followed by anyone who is involved
in carrying out the following work:
Coupling and uncoupling
Adjustments
Operation
Maintenance and repairs
Troubleshooting, and
Final shutdown and disposal.

2
Spare parts ordering
This device is supplied with a specification listing all assemblies that are relevant
for the product. The spare parts list valid for your device includes both those as-
semblies relevant to you and those that are not intended for your device. Make
sure that you only order spare parts that belong to the assemblies that can be
found on your specification or the enclosed print out. When ordering spare parts,
state the type designation and serial number of the device. This information can
be found on the type plate. Enter this data in the fields below so that it is always to
hand.
Type designation:
Serial number:
Remember that you should only use genuine LEMKEN spare parts. Reproduction
parts have a negative influence on the function of the device, have a shorter ser-
vice life and present risks and hazards that cannot be estimated by LEMKEN India
Agro Equipment Pvt Ltd. They also increase the maintenance costs.
Service and spare parts
Information on service and spare parts is available from your local dealer or our
website at www.lemken.com.

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CONTENTS
1Allgemeines...............................................................................................................7
1.1 Copyright .......................................................................................................................7
1.2 Optional accessories ....................................................................................................7
2Symbols used in the Operating Instructions..........................................................8
2.1 Hazard classes ..............................................................................................................8
2.2 Information.....................................................................................................................8
2.3 Environmental protection.............................................................................................8
2.4 Indication of passages..................................................................................................9
3Safety measures and precautions.........................................................................10
3.1 Target group................................................................................................................10
3.2 Intended use................................................................................................................10
3.3 Safety features of the device......................................................................................11
3.4 Safety and warning signs...........................................................................................11
3.4.1 General information...................................................................................................11
3.4.2 Position of warning stickers.......................................................................................12
3.4.3 Meaning of warning signs..........................................................................................13
3.5 Special safety instructions.........................................................................................14
3.5.1 Danger areas during implement operation.................................................................16
3.6 Residual risks..............................................................................................................17
3.6.1 Hazard caused by mechanical systems.....................................................................17
3.6.2 Hazard caused by hydraulic systems ........................................................................17
3.7 Applicable rules and regulations...............................................................................17
3.8 Operation on public highways...................................................................................18
3.8.1 Lighting system and identification..............................................................................18
3.8.2 Requirements of the tractor.......................................................................................18
3.8.3 Axle loads..................................................................................................................19
3.8.4 Check before departure.............................................................................................22
3.8.5 Correct behaviour in road traffic ................................................................................23
3.9 Obligation of the operator ..........................................................................................23

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3.10 Safe use of the implement..........................................................................................24
3.10.1 General ..................................................................................................................24
3.10.2 Personnel selection and qualifications ...................................................................25
3.10.3 Hydraulic system....................................................................................................26
4Handing over the Implement..................................................................................27
5Layout and description...........................................................................................28
5.1 Overview ......................................................................................................................28
5.2 Description...................................................................................................................29
5.2.1 Headstock..................................................................................................................29
5.2.2 Stand.........................................................................................................................29
5.2.3 Plough bodies............................................................................................................29
5.2.4 Basic frame................................................................................................................29
5.2.5 Turnover device.........................................................................................................30
6Preparations on tractor ..........................................................................................31
6.1 Tyres.............................................................................................................................31
6.2 Lifting rods...................................................................................................................31
6.3 Top Link .......................................................................................................................31
6.4 Chains and stabilisers of the three-way linkage.......................................................31
6.5 Hydraulics....................................................................................................................31
6.6 Hydraulic equipment required....................................................................................32
7Preparing the implement........................................................................................33
7.1 General.........................................................................................................................33
7.2 Upper control link length............................................................................................33
7.3 Three-point connection ..............................................................................................33
8Attaching the implement ........................................................................................35
8.1 Specific safety information.........................................................................................35
8.2 General.........................................................................................................................35

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9Uncoupling the implement.....................................................................................37
9.1 Specific safety information.........................................................................................37
9.2 General.........................................................................................................................37
10 Driving on public roads..........................................................................................40
10.1 Laws and regulations..................................................................................................40
11 Operation .................................................................................................................41
11.1 Specific safety information.........................................................................................41
11.2 Turning the plough frame...........................................................................................41
11.3 Adjusting front furrow width......................................................................................42
11.3.1 General information................................................................................................42
11.3.2 Front furrow width...................................................................................................42
11.4 Angle ............................................................................................................................43
11.4.1 General information................................................................................................43
11.4.2 Angular adjustment (double acting)........................................................................43
11.5 Working depth.............................................................................................................44
11.6 DURAL plough body ...................................................................................................44
11.6.1 Angle......................................................................................................................44
11.6.2 Working width for each body..................................................................................45
11.6.3 Tail Pieces..............................................................................................................45
11.6.4 Sword Coulter.........................................................................................................46
11.7 Shearing protection ....................................................................................................46
12 Put the implement out of operation.......................................................................49
12.1 Shutting down the implement in an emergency.......................................................49
12.2 Disposal .......................................................................................................................49

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13 Maintenance and repairs........................................................................................50
13.1 Special safety instructions.........................................................................................50
13.1.1 General ..................................................................................................................50
13.1.2 Working under the raised device............................................................................50
13.1.3 Immobilise the implement for maintenance and repairs .........................................51
13.1.4 Working on the hydraulics......................................................................................51
13.1.5 Personnel qualifications .........................................................................................51
13.1.6 Protective equipment..............................................................................................52
13.1.7 Utilised tool.............................................................................................................52
13.2 Environmental protection...........................................................................................53
13.3 Maintenance intervals.................................................................................................53
13.3.1 After initial commissioning (after no more than 2 hours) ........................................53
13.3.2 Daily checks...........................................................................................................53
13.3.3 Weekly checks .......................................................................................................54
13.4 Tightening torques......................................................................................................54
13.4.1 General ..................................................................................................................54
13.4.2 Bolts and nuts made of steel..................................................................................55
13.5 Check the connections to the tractor........................................................................55
13.5.1 Hydraulic connections ............................................................................................55
13.5.2 Lubrication schedule ..............................................................................................56
14 Troubleshooting......................................................................................................57
14.1 Plough penetration and depth control, slippage......................................................57
14.2 Miscellaneous..............................................................................................................58
15 Technical data .........................................................................................................59
15.1 Permissible power range and weight........................................................................59
15.2 Type plate ....................................................................................................................59
Index ...............................................................................................................................61

Allgemeines
7
1 ALLGEMEINES
1.1 Copyright
These operating instructions represent a document in terms of the law on unfair
competition.
Copyright is retained by
LEMKEN GmbH & Co. KG
Weseler Strasse 5
D-46519 Alpen, Germany
These operating instructions are intended to be used by the user of the imple-
ment. They contain texts and drawings which must not be
reproduced,
divulged or
communicated in any other way in whole or in part without the express permis-
sion of the manufacturer.
Infringements will result in a claim for damages.
1.2 Optional accessories
LEMKEN implements may be equipped with various accessories. The operating
instructions below describe both series components and optional accessories.
Please note: These accessories will vary depending on the type of equipment.

Symbols used in the Operating Instructions
8
2 SYMBOLS USED IN THE OPERATING INSTRUCTIONS
2.1 Hazard classes
The following symbols are used in the Operating Instructions for particularly im-
portant information:
DANGER
Denotes an imminent hazard with high risk, which will result in
death or severe physical injury, if not avoided.
WARNING
Denotes a possible hazard with medium risk, which could result in
death or severe physical injury, if not avoided.
CAUTION
Denotes a low-risk hazard, which could cause light or medium
physical injury or property damage, if not avoided.
2.2 Information
Denotes special user tips and other particularly useful or important
information for operation and efficient utilisation.
2.3 Environmental protection
Indication of special recycling and environmental protection
measures.

Symbols used in the Operating Instructions
9
2.4 Indication of passages
The following symbols are used for particular passages in the operating instruc-
tions:
Indicates work steps
Indicates enumerations

Safety measures and precautions
10
3 SAFETY MEASURES AND PRECAUTIONS
General safety instructions for the operator are specified in the chapter entitled
«Safety measures and precautions». At the start of some main chapters the safety
instructions, which refer to all work to be carried out in this chapter, are listed to-
gether. Each safety-relevant work step includes other safety instructions specific
to the work step.
3.1 Target group
These operating instructions are restricted exclusively to the use of the device by
trained technicians and instructed persons.
3.2 Intended use
The device is manufactured in accordance with state-of-the-art standards and the
recognised safety rules. However, the use of the device may result in a risk to life
and limb of the user or third parties, or cause damage to the device and other ma-
terial property. The device may be operated in a technically perfect condition only,
in accordance with its designated use and by safety-conscious persons in compli-
ance with the operating instructions.
Intended use also includes:
compliance with the operating instructions and implementation of the work
steps indicated in the operating instructions,
compliance with the safety and warning signs on the device,
observance of the power limits of the tractor and device,
observance of all maintenance specifications and additional checks,
the use of original spare parts,
the use of the listed auxiliary and operating materials as well as their environ-
mentally friendly disposal.
Safe operation is not guaranteed unless all instructions, settings and power limits
applicable to the device are observed.
The machine is only suitable for the usual agricultural use.

Safety measures and precautions
11
3.3 Safety features of the device
To protect the operator and the device, the device is equipped with special safety
features in accordance with country specific requirements.
Always keep all safety devices in working order.
3.4 Safety and warning signs
3.4.1 General information
The implement features all equipment
which ensures safe operation. If hazardous
areas could not be completely secured
with respect to operational safety, warning
signs are affixed which indicate these resi-
dual risks. Damaged, lost or illegible warn-
ing signs must be replaced immediately.

Safety measures and precautions
12
3.4.2 Position of warning stickers

Safety measures and precautions
13
3.4.3 Meaning of warning signs
Please familiarise yourself with the
meaning of the warning signs.
The following explanations provide detailed
information.
Please read and observe the operating in-
structions and safety instructions before
starting up the implement for the first time.
Before carrying out maintenance or repair
work, switch off the engine and remove
key.
Do not remain in the operating and swivel
area of the implement.
Keep well clear of the turning and swinging
area of the implement.

Safety measures and precautions
14
When the three-point power lift is activat-
ed, stay outside of the lifting range of the
three-point suspension.
3.5 Special safety instructions
WARNING
Risk of injury due to non-observance of the currently valid
occupational safety guidelines
If the currently valid occupational safety guidelines are bypassed
or safety equipment is rendered unusable when handling the de-
vice, there is a risk of injury.
The operator must personally monitor all work on and with the
device.
The operator instructs his personnel in occupational safety ac-
cording to the currently valid occupational safety guidelines.
WARNING
Risk of injury due to foreign objects ejected at high speed
During work there is a risk of injury to the face and body by lumps
of earth, soil constituents or stones ejected at high speed.
During work there must be nobody directly in front of, behind or
next to the device.
During work nobody must accompany the device.

Safety measures and precautions
15
WARNING
Risk of injury when freeing casualties
When rescuing people trapped or injured by the device, there is a
risk of additional serious injury to the casualty if the hydraulic con-
nections were not connected according to their colour coding as
described in the section entitled "Required hydraulic equipment".
As a result, functions may run in the opposite direction or may be
inverted.
Before actuating the hydraulics, check that the hydraulic con-
nections of the device are connected to the tractor according to
the colour coding.
If there is no identification on the tractor and on the device or if the
connections are not connected to the tractor according to their
identification, it may not be possible to free the person safely.
If in doubt, leave casualties to be freed by specially trained rescue
personnel.
WARNING
Risk of injury on parked implement
The implement is not a toy!
Climbing onto the parked implement can result in severe injuries,
e.g. due to slipping or tripping.
Do not climb onto the parked implement.

Safety measures and precautions
16
3.5.1 Danger areas during implement operation
WARNING
Moving danger area
The danger area around the implement moves with the implement
during operation. The danger area includes the area extending
across the entire width (a) of the implement in the direction of tra-
vel. Allow an additional 2 m safety distance from the implement on
each side.
Pay attention to the entire danger area while the implement is
moving in the field. Stop if necessary.
Never get off the tractor while it is moving.
Never allow anyone else to get on or off the tractor while it is
moving.

Safety measures and precautions
17
3.6 Residual risks
Residual risks are particular hazards which occur when handling the device and
which cannot be eliminated despite a design in accordance with safety require-
ments.
Residual risks are not usually obvious and may be the source of a potential injury
or health hazard.
3.6.1 Hazard caused by mechanical systems
There is a risk of accidents due to crushing, cutting and striking body parts
on abruptly moving machine parts,
on moving machine parts caused by stored mechanical energy in elastic parts,
such as springs,
on an inadequately stable device,
on the general shape or mounting location of components.
3.6.2 Hazard caused by hydraulic systems
There is a risk of injury to body parts, in particular the face, eyes and unprotected
areas of skin, caused by burns and contamination with hydraulic fluid
due to hot/pressurised hydraulic fluid spraying out of leaking joints or lines,
due to bursting, pressurised lines or components.
3.7 Applicable rules and regulations
The applicable rules which must be observed during operation of the device are
listed below:
Observe the currently valid national highway code!
Observe the currently valid national laws and regulations for occupational safe-
ty.
Observe the currently valid national laws and regulations for operational safety.

Safety measures and precautions
18
3.8 Operation on public highways
3.8.1 Lighting system and identification
A proper lighting system, identification and equipment must be on the device if it is
to be transported on public roads. Further information can be requested from the
appropriate authorities.
3.8.2 Requirements of the tractor
Ensure that the tractor with mounted device always reaches the stipulated brak-
ing deceleration.
Observe the permitted axle loads, gross weights and transportation dimensions,
see also section entitled "Axle loads"!
Observe the permitted power limit of the tractor!
WARNING
Risk of accidents due to inadequate steerability
A tractor which is too small or which has inadequate front ballast
cannot be manoeuvred safely or steered with adequate tracking
stability. As a result, the driver or other road users may be injured
or killed.
Only use a tractor which can be adequately ballasted and safely
manoeuvred.
Ensure that the front axle of the tractor is always loaded with at
least 20% of the net weight of the tractor. See section on "Axle
loads".