Harken 9000 User manual

INSTRUCTIONS
40 and 50 mm Deck Organizers
WARNING! Strictly follow all instructions to avoid an accident, damage to your
vessel, personal injury or death. See www.harken.com/manuals for additional
safety information.
USA –Tel: [phone] • Web: www.harken.com • Email: [email protected]
Italy –Tel: [phone] • Web: www.harken.it • Email: techser[email protected]
Features
Composite top plate - superior impact and UV resistance
Flared bases on sheaves - lift lines off the deck
Glass-filled nylon sheaves - durable with excellent impact resistance
Proven bearing system - journal bearing system
Stackable - provides additional configurations
1
‡If double stacked, upper block/organizer is two-thirds of listed MWL and breaking load.
DO NOT use Harken equipment for human suspension unless product is specifically certified and labeled for such.
Part
No. Description
Sheave
Ø Length Height
Max line
Ø
Maximum working
load/sheave‡
mm in mm in mm in mm in kg lb
40 mm Mount using 6 mm or 1/4" flathead (FH) fasteners
9000 2-Sheave 40 1 9/16 104 4 1/16 24 15/16 12 1/2 700 1544
9001 3-Sheave 40 1 9/16 147 5 3/4 24 15/16 12 1/2 700 1544
9002 4-Sheave 40 1 9/16 190 7 15/32 24 15/16 12 1/2 700 1544
9003 5-Sheave 40 1 9/16 233 9 3/16 24 15/16 12 1/2 700 1544
50 mm Mount using 8 mm or 5/16" flathead (FH) fasteners
9005 2-Sheave 50 1 15/16 135 5 5/16 31 1 7/32 16 5/8 1180 2602
9006 3-Sheave 50 1 15/16 191 7 1/2 31 1 7/32 16 5/8 1180 2602
9007 4-Sheave 50 1 15/16 247 9 11/16 31 1 7/32 16 5/8 1180 2602
9008 5-Sheave 50 1 15/16 303 11 15/16 31 1 7/32 16 5/8 1180 2602
Specifications

Planning Installation - Dimensions
2
Make sure organizer is positioned so it bisects the angle of the lines. If organizer does
not bisect angle the maximum working load is reduced.
WARNING! You must mount to solid deck construction using specified fasteners in
all mounting holes and nuts, washers or backing plates to achieve correct maximum
working load to avoid a failure leading to an accident.
A
B C D
Description
A Height B End to fastener C Fastener spacing D Fastener to end
mm in mm in mm in mm in
40 mm 24 .95 40.8 1.61 43.13 1.698 20.0 .79
50 mm 30 1.19 53.7 2.11 56.01 2.205 25.0 .98
Planning Installation - Deck Strength
Determine if deck is strong enough for mounting the organizer. Make sure all sheaves
have fasteners that are through bolted using nuts, large washers or backing plates.
Cored decks must have solid inserts such as G-10 plates sized to distribute the load.
IMPORTANT! When organizers are double stacked, more load is put on the deck due to
leverage load of longer screws. Be sure deck construction is strong enough.
Flathead fastener size
40 mm Organizer - 6 mm - 1/4"
50 mm Organizer - 8 mm - 5/16
Through bolted using large washers and nuts
Solid deck construction
Planning Installation - Bisecting Line Angle
Correct Incorrect

Planning Installation - Sheave Loading vs Angle of Deflection
Load on sheave increases when line turns at a greater angle. As the turning angle approaches
180°, the load on the sheave almost doubles. See examples and chart below. Select organizers
and choose mounting locations carefully.
30°
120°
60° 90°
Angle of
deflection Load factor
Angle of
deflection Load factor
Angle of
deflection Load factor
30° 52% 90° 141% 150° 193%
45° 76% 105° 159% 160° 197%
60° 100% 120° 173% 180° 200%
75° 122% 135° 185% — —
Planning Installation - Stacking Organizers
2
Double stacked maximum working load 40 mm organizer 50 mm organizer
kg lb kg mm
Upper sheaves 466 1029 787 1734
Lower sheaves 700 1544 1180 2602
When organizers are double stacked, fasteners are longer and provide less strength. The
upper sheaves have two thirds (2/3) the maximum working load of the lower sheaves. Use
lower loaded lines in upper sheave or select larger, stronger organizers. Do not triple stack
organizers.
150°
3

Maintenance and Inspection
M1025 09-18
Periodically inspect organizers and fasteners for wear, corrosion, and loosening. Tighten
or replace as necessary. The organizer does not come apart. Replace the organizer if one
of the sheaves is worn or does not function.
Frequently flush with fresh water. Periodically clean areas shown below with mild
detergent and water solution. Flush with fresh water. Avoid exposure to teak cleaner and
other caustic solutions.
Inspect fasteners for signs of loosening.
Inspect deck for signs of weakening.
Cleaning and flushing points.
Warranty
For additional safety, maintenance, and warranty information see www.harken.com/manuals or the
Harken catalog.
4
Installation
Install organizer using sealant in holes.
Drill holes to install organizer:
Tip: Put slight bevel at top of hole to allow sealant to mass around upper part of hole.
Organizer Screw size Drill size for clearance hole
40 mm 6 mm 6.25 mm
1/4" 17/64"
50 mm 8 mm 8.25 mm
5/16" 21/64"