Harken Performa Winch 60.3 STP Manual

Performa™Winch 60.3 STP
Installation and Maintenance Manual
MRPW-D

2
Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
Index
Introduction 3
Technical characteristics 3
Weight 3
Maximum working load 3
Outline 3
Installation 4
Installation procedure 4
Positioning the self-tailing arm 7
Maintenance 8
Washing 8
Maintenance table 8
Disassembly procedure 8
Exploded view with maintenance products 12
Assembly 13
Harken®limited worldwide warranty 14
Ordering spare parts 14
Exploded view 15
Parts list 17

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
Introduction
This manual gives technical information on winch installation and maintenance, including
disassembling and reassembling.
This information is DESTINED EXCLUSIVELY for specialised personnel or expert users.
Installation, disassembling and reassembling of the winch by personnel who are not experts may
cause serious damage to users and those in the vicinity of the winch.
Harken®accepts no responsibility for defective installation or reassembly of its winches.
In case of doubt the Harken®Tech Service is at your disposal at techser[email protected]
This Manual is available only in English. If you do not fully understand the English language, do
not carry out the operations described in this Manual.
Technical characteristics
Power ratio Gear ratio
1st speed 9,20 : 1 2,20 : 1
2nd speed 20,20 : 1 4,80 : 1
3rd speed 60,70 : 1 14,40 : 1
The theoretical power ratio does not take friction into account.
Weights
ST version
Weight (Kg) 12,8
Maximum working load
WARNING!
The maximum working load (MWL) for the 60.3 ST Performa™ Winch is 1800 Kg (3968 lb)
Subjecting the winch to loads above the maximum working load can cause the winch to fail or
pull off the deck suddenly and unexpectedly during high loads causing severe injury or death.
Outline
Introduction - Technical characteristics - Outline
253
Ø121
116
Ø236
Line entry height

4
Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
Installation
The winch must be installed on a at area of the deck, reinforced if necessary to bear a load equal
to at least twice the maximum working load of the winch.
It is the installer's responsibility to carry out all structural tests needed to ensure that the deck can
bear the load.
Harken®does not supply the screws needed to install the winch since these may vary depending
on the deck on which it is to be installed.
It is the installer's responsibility to choose the correct screws taking account of the loads they will
have to bear.
Harken®assumes no responsibility for incorrect installation of its winches or for an incorrect choice
of mounting screws.
DANGER!
Incorrect installation of the winch may cause severe injury or death. Consult the yard that built
the boat in the case of doubt over the correct positioning of the winch.
WARNING!
Failure to use the correct number and type of mounting fasteners or failure to ensure the
correct deck strength can result in the winch pulling off the deck suddenly and unexpectedly
during high loads causing severe injury or death.
WARNING!
Verify the entry angle of the sheet.This must be 8° with tolerance of
±2°, to avoid sheet overrides and damaging the winch or making the
winch inoperable leading to loss of control of the boat which can lead to
severe injury or death.
WARNING!
Mount the winch on the deck so that the drive gear is positioned where
the sheet enters the winch drum.
Incorrect position of drive gear can weaken winch leading to failure
which can cause an accident leading to severe injury or death.
Once you have chosen the correct mounting position for the winch on the deck proceed with
installation.
Installation procedure
To install the winch, remove the drum and use Socket Head (SH) bolts or Hexagonal Headed (HH)
bolts.
Tools needed One medium at-bladed screwdriver
To identify the various parts, refer to the exploded view at the end of this Manual.
Torque to apply when assembling
Installation
drive gear
SHEET
8°

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
Follow steps below only to install the winch using Socket Head (SH) bolts
1.Unscrew the central screw ( 2Nm/18 in-lb) 2. Slide off the assy socket n°28 and the
cover n°27
3. Unscrew the three screws n°26
( 4Nm/35 in-lb)
4. Remove the stripper arm n°25
by rotating and lifting it.
5. Lift off the drum n°23
Install the winch on the deck in the
position you have chosen, keeping in
mind the limits described on page 3.

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
10. Remove the drum housing n°16.
Attention! The gear assembly n°36
remains inside the drum housing
6. Remove the stripper arm housing n°21
Install the winch on the deck in the
position you have chosen, keeping in
mind the limits described on page 3.
8. Slide out the central shaft n°19 9. Unscrew the 6 hex screws n°17
( 20Nm/177 in-lb)
Follow steps below only to install the winch using hexagonal headed bolts
7. Slide out the assy clutch n°35

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
B. Remove the winch and drill the six 9 mm diameter holes.
C. Bolt the base of the winch to the deck using six M8 bolts (not supplied by Harken®), correctly
chosen for the thickness and type of the boat deck. Consult the yard that built the boat in case of
doubt.
WARNING!
To install the winch on the deck, use only bolts in A4 stainless steel (DIN 267 part11).
Bolts made of other materials may not have sufficient strength or may corrode which can result in
winch pulling off deck suddenly and unexpectedly during high loads causing severe injury or death.
NOTICE
To mount winches on the deck, do not use countersunk bolts.
D. Fill the mounting holes with a suitable marine sealant.
E. Remove the excess adhesive/sealant from the holes and base drainage channels
F. Reassemble the winch following the steps in Installation procedure (page 4) in the reverse
order, and apply the products indicated in the section on maintenance.
NOTICE
Before closing the winch, make sure the holes and drainage channels in the base of the winch
are not obstructed.
Positioning the self-tailing arm
Position the self-tailing arm so that the line leaving the winch is led into the cockpit.
Carry out Installation procedure then install the winch on the deck in the chosen position
A. Position the base of the winch on the deck and mark the position of the holes or use the
drilling cut-out template at the point where you have decided to place the winch.
Below is a reduced scale diagram.
The drilling cut out template is available on the Harken®website, www.harken.com
final pinion
position
44¡
21¡
55¡
60¡
62¡
60¡
58¡
¯204
¯ 9
n¡6
Winch outside ¯236

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
Maintenance
Washing
Winches must be washed frequently with fresh water, and in any case after each use.
Do not allow teak cleaning products or other cleaners containing caustic solutions to come into
contact with winches and especially anodised, chrome plated or plastic parts.
Do not use solvents, polishes or abrasive pastes on the logos, on the stickers on the winches or on
any anodized, chrome plated and plastic surfaces.
Make sure that the holes and drainage channels in the base of the winch are not obstructed so that
water does not collect.
Maintenance table
Winches must be visually inspected at the beginning and end of every season of sailing or racing.
In addition they must be completely overhauled, cleaned and lubricated at least every 12 months.
After an inspection, replace worn or damaged components. Do not replace or modify any part of the
winch with a part that is not original.
WARNING!
Periodic maintenance must be carried out regularly. Lack of adequate maintenance shortens the
life of the winch, can cause serious injury and also invalidate the winch warranty. Installation and
maintenance of winches must be carried out exclusively by specialized personnel.
In the case of doubt contact Harken®Tech Service at [e-mail]
Disassembly procedure
Tools needed:
One medium at-bladed screwdriver
A number six hex key
Rags
To identify the various parts refer to the exploded view at the end of this Manual.
Torque to be applied in assembly phase
Maintenance
Carry out Installation procedure (page 4) as
shown in the paragraph on winch installation and
then do the following:
6. Remove the stripper arm housing n°21

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
9. Unscrew the 6 hex screws n°17
( 20Nm/177 in-lb)
10. Slide out the drum housing n°16.
Attention! The gear assembly n°36 remains
inside the drum housing
11. Remove the gear n°29, pawls carrier n°31,
the bearings n°32 and 34 and the clutch
spring n°33.
Important: washer n°7 may remain inside
the drum support!
8. Slide out the central shaft n°197. Slide out the assy clutch n°35
12.Remove gear n°6, pawls carrier n°3 and
washer n°7

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
15.Remove gear n°10 16.Remove the gear n°2
17. Remove the roller bearing n°12
13.Remove the idler and pinion n°14 14.Remove the pawl carrier n°11
18.Remove roller bearings n°15

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
If it is necessary to replace any jaws of the winch, proceed as follows:
Inspect balls inside the drum and carefully check the correct position; if it is necessary to put back
any balls, push balls in the race (as shown below):
Once the winch is completely disassembled, clean the parts with a degreasing that does not leave
residues, proper to clean metal components; rinse plastic parts in fresh water. Once you have done
this, dry the parts with cloths that do not leave residue.
Inspect gears, bearings, pins and pawls for any signs of wear or corrosion.
Carefully check the teeth of gears and ring gears to make sure there are no traces of wear.
Check the roller bearings and check there are no breaks in the bearing cages.
Replace worn or damaged components.
Carry out maintenance on components using the products listed below.
For more information on which products to use where, refer to the exploded diagram below.
Use a brush to lightly lubricate all gears, gear pins, teeth and all moving parts with grease.
Lightly lubricate the pawls and springs with oil. Do not use grease on the pawls!
I. Unscrew the 4 screws n°24
( 4Nm/35 in-lb)
II. Remove the jaws n°22

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
Exploded view with maintenance products
G
A
A
G
A
Harken®Grease
G
Harken®Pawl Oil
O
Anti-seize
A
G
G
G
O
O
O
O
G
G
G
G
G
1
2
Apply Harken®grease where indicated above
Apply Harken®grease: 1. on assy socket screw - 2. on drum gear
NOTICE
On every gear and every component that must be greased, apply Harken®grease with a brush in a proper
quantity as shown below:
NOTICE
Harken®grease to apply on all
teeth: do not use excessive
quantity of product to void wastes.
If in contact with the pawls, an
excess of grease can compromise
the safety of the winch.

13
Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
Assembly
Make sure that the holes and drainage channels in the base of the winch are not obstructed.
Assemble the winch in the reverse order of the sequence in the section on disassembly.
To tighten bolts, use the torque indicated in the disassembly procedure.
The icon on the Stripper Arm Housing
indicates the Stripper Arm nal position.
Change the Stripper Arm Housing angle
to modify the Stripper Arm nal position.
When positioning the stripper arm, align
the peeler with it.
If the jaws have been disassembled,
insert peeler between the two jaws,
taking care that the letters TOP on the
peeler are facing upwards.
OIL
In case of doubt concerning the assembly procedure contact Harken® Tech Service:
[e-mail]
To assemble the clutch pin
Mount the spring with the pin pointing
upwards so that it is wound in an anti-
clockwise direction starting from the pin.
To assemble the pawls
Correctly position the spring in its housing
as shown at left. Hold the spring closed
and slide the pawl into its housing. Once
in position, check that the pawls can be
easily opened and closed with a nger.

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Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
Harken®limited worldwide warranty
Refer to the Harken®Limited Worldwide Warranty in the Harken®Catalogue and on the website
www.harken.com
Harken®limited worldwide warranty - Ordering spare parts
Headquarters
Harken®, Inc.
1251 East Wisconsin Avenue
Pewaukee, Wisconsin 53072-3755 USA
Tel: [phone]
Fax: [phone]
Email: hark[email protected]
Web: www.harken.com
Manufacturer
Harken®Italy S.p.A.
Via Marco Biagi, 14
22070 Limido Comasco (CO) Italy
Tel: [phone]
Fax: [phone]
Email: [e-mail]
Web: www.harken.com
Tech Service
Email: tec[email protected]
Customer Service
Tel: [phone]
Email: [e-mail]
Tech Service
Email: tec[email protected]
Customer Service
Tel: [phone]
Email: [e-mail]
Ordering spare parts
Spare parts can be requested from Harken®as
described in the Harken®Limited Worldwide
Warranty, indicating the part number in the
Parts List and including the serial number of the
winch for which the parts are required.
The serial number of the winch is printed on
a plate on the drum support of the winch.
W XXXXX
XXXXXXXXX

15
Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
28
27
26
25
21
35
24
22
23
18
16
17
20
36
Exploded view 1/2

16
Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
8
10
4
5
11
12
9
13
15
14
19
34
33
32
31
4
5
29
30
7
6
4
5
3
1
2
Exploded view 2/2

17
Performa™Winch 60.3 STP
Installation and Maintenance Manual - Mod.D
*Available with service kit; see website www.harken.com
**Winch product sticker
Parts lists
Pos. Q.ty Code Description
11
1
1
2
A96556000
S476030004
S4152300A7
S415580085
Performa Assy Base W60
W60 Performance Base
Centering bushing Ø12
Bushing Ø22xØ25x9.5
Bushing Ø12xØ35x9
Winch Product Sticker**
21 S414400004 Gear Z14 W60
31 S413030004 Pawls Carrier Ø8xN2
48 S000090004
Racing pawl Ø8*
58 S000380001 Pawl Spring Ø8*
61 S414390041 Ratchet Gear Z21xN2
71 S413120002 Washer Ø22.5xØ45x1
81 S278170002 Washer Ø12.5xØ48x1.5
91 S281010004 Pin for gear
10 1 S414420041 Ratchet Gear Z26xN4
11 1 S414410004 Pawls Carrier Gear Z13 N4
12 2 A72821800 Roller Bearing Ø14xØ20x18
13 1 S416030004 Gear Pin Ø12xØ18x52,5
14 1 S414480004 Idler and Pinion Z23/Z13 W60
15 2 A74162300 Roller bearing Ø24xØ18x18
16 1
2
1
A94190800
S415580085
S415810081
Assy Housing Winch 60.3
Housing W60
Bushing Ø12xØ35x9
Bushing
17 6 M0606303 Screw M8x25 UNI 5931
18 3 A74145000 Roller Bearing Ø95xØ107x26
19 1
1
A94143800
S413880002
Assy Shaft Winch 60
Central shaft W60 ST
Washer Ø17.2xØ32x1.5
20 Winch Serial Number Sticker
21 1 S4155700A0 Stripper arm housing
Pos. Q.ty Code Description
22 1
1
4
A96555900
S414850080
S683520001
Performa Assy Jaws W60
Lower Jaw W60
Upper Jaw W60
Peeler W60 - 70
Ø7-Ø1-L30mm Spring
23 1
47
A96537500
M0610280
Spare kit drum Winch 60 ST Performa
Performa Drum Assembly W60
Ball 5/16"
24 4 M0601803 Screw UNI EN ISO 1207 - M6x35 - A4
25 1 S657410019 Performa Black Stripper Arm W60
26 3 M0601903 Screw M6x16 UNI1207
27 1 S4167500B1 Cover 3 Speed W60
28 1
1
1
A94154700
S415130085
M0614303
Assy Socket 3speed
Socket Handle 3 speed
Washer Ø7.7xØ25x5.8
Screw M8x20 UNI 6109
29 1 S280870041 Gear IV
30 1 S414580081 Shim Bushing 3 speed
31 1 S415400004 Pawls Carrier 3 speed
32 1 A73129200 Rorller bearing Ø50xØ62x20
33 1 S377510001 Clutch Spring
34 1 A73422600 Bearing Ø45xØ55x12
35 1
1
2
A94158000
S415420004
M6009463
Assy Clutch 3rd speed W60
Assy Command tube W60
Dog Clutch 3 speed
Spring loaded ball plunger Ø6
36 1
1
1
1
1
A94145300
S414530004
S414550081
S414540080
M0604003
Assy Gear 3rd speed
Idler Gear 3 speed
Bushing Ø22xØ25x15.5
Washer 3 speed
Screw M6x12 UNI 5933
Performa Winch 60.3 STP