HARTING ix Industrial 09 45 800 0181 User manual

Assembly instruction
1. General remarks – Usage and design of the tool
• TheHARTINGixIndustrial®assemblytoolisintendedtobeusedforthe
assemblyoftheHARTINGixIndustrial®plugswithsolderorisolation
displacement connection (IDC). Using this hand-tool for any other
purpose,orforcrimpingofanyotherobject,canresultindamagingthe
toolandtheobjectsbeingcrimpedandpreventionofitsnormalfurther
functioning,forwhatmanufacturercannotbeheldresponsible.
• TheHARTINGixIndustrialassemblytool09458000181isdelivered
readytouseandnoadjustmentisneededfortherstuse.
• The assembly tool is equipped with full cycle ratchet mechanism
whichwithoptimizedleverage systemwithinthe toolsmakeworking
withthesetoolseasy and simple. Incaseofimproper crimp,ratchet
releasemechanismallowsyoutoeasilyopenthehand-toolandremove
obstructionbeforeworkiscontinued.Checkunblockingprocedure.
• Forremovalofdust,moistureandothercontaminantsusageofclean
brush orso, lint-freecloth isrecommended.Donotuseaggressive
agents(thinner,alcohol,…)orhardobjectsthatcoulddamagethetool.
• Make sure that, during the work, bearing surfaces, shas and pivot
pointsareprotectedwiththincoatofqualitymachineormotoroil.Do
notoilexcessively.
• Whenthetoolisnotinuse,storeitinaclosedposition–withhandles
closed. That will keep other objects from becoming stuck between
crimping dies and damaging them. Keep the tool in a dry and clean
area.
• Toolitselfalsoincorporatespossibilityofperiodicaladjustmentofthe
crimping force and tool recalibration via eccentric axle to maintain
correctcrimpperformance.Checkitemrecalibrationprocedure.
2. Terminating procedure
• Wire lead ends organized and trimmed according to plug assembly
instructionfortheHARTINGixIndustrial®plugswithsolderorisolation
displacement(IDC)connection.
Theassemblytooldieconsistsoftwoassemblysections.
• SectionontherightsideisusedforIDCcontactscrimping(1).
• Sectiononthelesideisusedforcableshieldingcrimping(2).
21
2.a IDC Contact terminating
• Insert the plug assembly in the right assembly tool opening. The
pluginsertmustbefullyinserted.Formoredetailsseetheassembly
instructionoftheIDCplug.
• Slowlyclosetoolhandlescompletelytoperformfullcycletopressin
thewiremanagerwiththesinglewiretotheIDC‘s.
In case the tool becomes block for any reason, please follow the
unblocking procedure.
• AerthefullIDCassemblycycleisdone,openthetoolfullyinorder
toremoveassembledpluginsert.Thetoolisreadyfornextassembly
cycle.
HARTING Electronics GmbH
P.O.Box1473|D-32339Espelkamp
[email protected]
English
HARTING ix Industrial ® assembly tool
Part number: 09 45 800 0181
www.HARTING.com

2.b Shielding crimping
• Inserttheplugassemblyintheleareaofthecrimpingtool.Theplug
insertmustbefullyinsertedaccordingtotheplugassemblyinstruction.
• Slowlyclosetoolhandlescompletelytoperformfullcyclecrimping.
In case the tool becomes block for any reason, please follow the
unblocking procedure.
• Aer the full crimping cycle is done, open the tool fully in order to
removecrimpedplug.Thetoolisreadyfornextcrimpingcycle.
3. Unblocking the tool
• IMPORTANT: Apply working force on the tool handles while
unblocking. It will prevent hurting yourself and possible damages
on the tool.
• Incaseofimpropercrimp,pushtheratchetrelief(A)indirectionshown
tounblockthetoolandremoveobstructionbeforecontinuingwiththe
work.
Withthis toolonlyplugsofappropriatetypehave tobeused. Crimping
plugsofunsuitabletypemayresultwithunsatisfactorycharacteristicsof
crimpedconnectionsandeventuallywithdamagingofthetoolsandisto
bestrictlyavoided.
A
4. Tool regulation procedure
• Aer prolonged work period, tool crimping performance can change
slightly due to nal self-adjustment of the tools’ components. This
hand-tool is equipped with eccentric axle which allows periodical
adjustmentofcrimpingforceandtoolrecalibrationtomaintaincorrect
crimpperformance.
 1.Loosen and remove allen head screw (A) using a 2.5 mm allen
wrench.
 2.Usingascrewdriverturneccentricaxle(B)andtoothedadjustment
wheel(C)intonewposition.direction+forenlargingcrimpingforce
and reducing gap between crimping dies direction – for reducing
crimpingforceandenlarginggapbetweencrimpingdies
 3.Reinstallallenheadscrew(A)andtightenit.
B
C
A
5. Maintenance and repair
• Forremovalofdust,moistureandothercontaminantsusageofclean
brush orso, lint-freecloth isrecommended.Donotuseaggressive
agents(thinner,alcohol,…)orhardobjectsthatcoulddamagethetool.
• Make sure that, during the work, bearing surfaces, shas and pivot
pointsareprotectedwiththincoatofqualitymachineormotoroil.Do
notoilexcessively.
• Whenthetoolisnotinuse,storeitinaclosedposition–withhandles
closed. That will keep other objects from becoming stuck between
crimping dies and damaging them. Keep the tool in a dry and clean
area.
• Toolitselfalsoincorporatespossibilityofperiodicaladjustmentofthe
crimping force and tool recalibration via eccentric axle to maintain
correctassemblyperformance.Checkitemrecalibrationprocedure.
6. Change of the shielding crimping insert
• The tool comes with two sets of exchangeable shielding crimping
inserts.
• SetAforcrimpingcablediameters5-6,5mm
• SetBforcrimpingcablediameters6,5-7,5mm
In order to exchange  crimping insert unscrew xing screws (A) and
remove shielding inserts from the crimping die. Insert other pair of
shieldinginsertsandtightenxingscrews(A)
A
InstructionNumber09458000181/99.00
Errorsandtechnicalchangesexcepted.