HealthyAir HA-PAP-G2 User manual

Portable Air Purification System
HA-PAP-G2
Owner’s Manual
Table of Contents
HealthyAir® HA-IFM-1111 Filter
1
Important Safety Instructions
2
Technical Specifications
3
Packaging Reference
4
Packaging Notice
4
Component Reference
5
Assembly Instructions
6-8
Operation Guidelines
9-10
Filter Replacement
11-13
Maintenance
14
Basic Service and Troubleshooting
15-17
Electrical Wiring Schematic
18
1-Yeart Limited Warranty
19
Product Registration Form
20
Aerovex Systems Inc.
800-288-2023
www.aerovexsystems.com

1
HealthyAir®Model HA-PAP-G2
Portable Air Purification System
with
HealthyAir®HA-IFM-1111 Filter
at
www.aerovexsystems.com

2
WARNING
Unplug the power cord before servicing or replacing filters. Failure
to do so could result in serious personal injury and death.
I. Important Safety Instructions
Read the Owner's Manual and Important Safety Instructions carefully. Failure to
follow these instructions could cause a malfunction of the filter or unsatisfactory
performance. Follow a regular service and maintenance schedule for efficient
operation.
To reduce the risk of electric shock, fires, and/or injury:
•Do not use the air purifier in wet or damp locations
•Do not use outdoors
•Do not use at ambient temperature of above 95°F/35°C
•Do not use fabrics or other material to cover the inlet and outlet of the unit
•Do not allow children to operate or play with the unit
For safety reasons and to prevent electric shock, unplug the power cord from the
electric outlet socket under the following conditions:
•When not in use for a long period of time
•When cleaning, servicing the machine or during replacement of filters
•When moving the air purifier
To prevent electric shock, do not dismantle, repair or modify this product.
Maintenance and cleaning instructions should be followed exactly as directed in
this manual. In case of malfunction, please contact an authorized distributor or
Healthy Air Inc. for service instructions.
To reduce the risk of electric shock, the equipment has a grounding type plug that
has a third (grounding) pin. This plug will only fit into a grounding type power
outlet. If the plug does not fit into the outlet, contact qualified personnel to install
the proper outlet. Do not alter the plug in any way.
To reduce the risk of electric shock, do not pull the cord to remove the plug from
its outlets. Protect the cord against heat, oil and sharp objects. Do not run any
appliance over the cord. Do not pull or carry by the cord, use cord as a handle,
close a door on the cord, or pull cord around sharp edges or corners.

3
II. Technical Specifications
Model Number
HA-PAP-G2-W/B/G
Rated Voltage
120V/60HZ
Power Consumption
200W
Weight
37 lbs. (17 kg)
Base Dimensions
14x12x24 in. (350×310×615 mm)
Air Flow Rate
240 cfm (400 m3/h)
Noise Level
56 dB

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III. Packaging Reference
The Portable Air Purification System is shipped in one (1) carton, that contains the
following:
•(1) Air Purification Unit w/ (1) Integrated Filter Module, (4) Wheel Casters,
(1) Remote Control, (1) Power Cord, (1) Screwdriver, (1) Manual
IV. Packaging Notice
NOTICE
Before operating the machine, do the following:
1. Open the Access Door
2. Remove the Integrated Filter Module (HA-IFM-1111)
3. Remove the plastic wrapping from the filter!
4. Re-install the Integrated Filter Module
5. Replace and secure the Access Door

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V. Component Reference
13. Pre-Filter
14. HV PCB
15. Capacitor
16. PCB Board
17. Top Cover
18. Control Panel Display
19. Control Panel
20. Power Cord
21. Plastic Screw
22. HV Contact Spring
23. Remote Control
1. Outer Frame
2. Blower Motor
3. Metal Screen
4. Bottom Plate
5. Acoustic Mat
6. Caster Wheels
7. Motor Mount Plate
8. Baffle Plate
9. Activated Carbon Filter
10. Ground Screen
11. eHEPA®Filter
12. eGrid

6
VI. Assembly Instructions
6.1 Install Caster Wheels
The following procedure is for Standard Application of the unit, whereby purified
air is vented through the Base Plate and recirculated within the facility.
For Outside Vent Applications, in which purified air is vented out of the facility,
skip Section 6.1 and refer to the wheel installation instructions in Section 6.2.
6.1.1 Place the unit on its side on a flat surface, as shown in Fig. 1.
6.1.2 Locate the four (4) Caster Wheels and the Screwdriver that are
provided in Carton 1.
6.1.3 Unscrew and remove the screws that are pre-mounted onto the Base
Plate, on the bottom of the unit. There are four (4) screws per wheel,
for a total of sixteen (16) screws.
6.1.4 Align the holes of the Caster Wheel Mount with the holes on the Base
Plate, and use four (4) screws to securely mount each Caster Wheel to
the Base Plate one by one.
Fig. (1) –Caster Wheel Installation
Base Plate
(16) Screws for
mounting wheels

7
VI.Assembly Instructions
6.2 Install Outside Vent Adapter (Optional)
Note that, the Outside Vent Adapter is an optional feature. To add this feature,
visit www.aerovexsystems.com and select Outside Vent Adapters from the
Accessories tab in the Products dropdown menu.
The Outside Vent Adapter comes with one (1) Outlet Flange, one (1) Outlet
Port Cover Plate, and has (2) two Outlet Ports, that enable it to exhaust air
from the back or side depending on which configuration is preferred.
6.2.1 If the Caster Wheels were initially installed on the unit, as described in
Section 5.1, remove each Caster Wheel from the Base Plate, and set
aside the wheels and the mounting screws.
Fig. (2) –Outside Vent Adapter Components
Outside Vent Adapter
Caster Wheel
Outlet Port
Outlet Port
Cover Plate

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VI.Assembly Instructions
6.2 Install Outside Vent Adapter (Optional)
6.2.2 Re-install each of the four (4) Caster Wheels to the bottom of the
Outside Vent Adapter, as shown in Fig. 2.
6.2.3 Install the Outlet Flange on one of the Outlet Ports, based a
determination of the ideal setup configuration.
6.2.4 Install the Outlet Port Cover Plate on the Outlet Port that is not being
used. Ensure that the Outlet Port Cover Plate is secure, such that the
seal between the plate and adapter is airtight.
6.2.5 Place the HealthyAir®Portable Air Purification System atop the Outside
Vent Adapter, as shown in Fig. 3.
6.2.6 Connect a standard 4’’ diameter Exhaust Duct (not supplied) to the
Outlet Flange of the Outside Vent Adapter, and use a standard hose
clamp to secure the connection.
6.2.7 Run the Exhaust Duct out of the facility per applicable IMC codes.
Fig. (3) –Outside Vent Adapter Installation
Outside
Vent
Adapter
Outlet
Flange
Exhaust Duct

9
VII. Operation Guidelines
7.1 Source Capture System Positioning
Place the HealthyAir®Portable Air Purification System in the desired location
and place the Acoustic Mat under the unit to dampen its sound.
7.2 Source Capture System Activation
7.2.1 Plug the Power Cord into the Power Socket, located on the bottom of
the side panel of the unit, and then plug the other end of the cord into a
wall power socket.
Once plugged in, the Power indicator light [ ] will turn on and
display a red light.
7.2.2 Activate the unit by pressing the Power button located on the Control
Panel, shown in Fig. 4, or on the Remote Control.
Once the unit is powered, the motor will start with the Fan Speed set to
the Mid-Speed and the eHEPA® indicator will light up and display a
green light, which indicates that the eHEPA® system is activate.
7.3 Source Capture System Controls
Each of the respective control elements shown on the Control Panel Display in
Fig. 4 work as follows:
•SPEED button, on the Control Panel and Remote Control, adjusts the
volume of airflow being taken in through the hood. Airflow speed can be
adjusted to one of three settings: Low –Mid –High Speed.
•eHEPA button, on the Control Panel and Remote Control, turns the
eGrid on and off. When the eGrid is powered the symbol above the
eHEPA button, as well as the eGrid Active light, will turn green.
Pressing the eHEPA button once more will shut off the eGrid and turn
off the indicator light.

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VII. Operation Guidelines
7.3 Source Capture System Controls
•TIMER button, on the Control Panel and Remote Control, is for
operation of the timing clock. When this feature is in use the unit will
automatically shut off after the set time expires. The system’s default
timing is 4 hours of operation.
To set the timer manually, press the TIMER button once for every hour
you wish to run the machine (i.e. press TIMER once for 1-hour of run
time, press TIMER twice for 2-hours of run time, press TIMER three
times for 3-hours of run time, and press TIMER four times for 4-hours of
run time).
If the TIMER button is pressed five (5) times, such that it passes
through the complete timing schedule, it will run continuously until the
unit is manually turned off.
•LIGHT button, on the Control Panel and Remote Control, is inactive.
•eGrid Active indicator light, on the Control Panel, indicates the status
of the eHEPA® and eGrid system. When the eGrid Active indicator light
is on, while the eHEPA button is on, the eGrid is functioning properly. If
the eGrid Active indicator light is off, while the eHEPA button is on, it
signals that the eGrid is malfunctioning and the unit requires service.
Fig. (4) - Control Panel Display

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VIII. Filter Replacement
8.1 Replacement Filter
The HealthyAir®Portable Air Purification System (HA-PAP-G2) utilizes the
HealthyAir® Series 1111 Integrated Filter Module (HA-IFM-1111).
Note that, only manufacturer supplied HealthyAir® Replacement Filters are
compatible with HealthyAir® Source Capture Systems. No other replacement
filters are to be used with this unit. The improper use of non-manufacturer
supplied filters will void any potential warranty claim.
8.2 Filter Change
When the unit has been in operation for 400-hours, the Filter Change indicator
light, on the Control Panel, will begin to flash indicating that the filters must be
replaced as follows:
Note: Depending on usage and contaminates in the environment, the filter
may need to be replaced before the 400-hour default cycle expires. Contact a
representative to determine if you need to replace the filter more frequently.
8.2.1 Turn the Power Off and unplug the Power Cord from the Power Socket.
8.2.2 Remove the Access Door by unscrewing the two (2) Thumb Screws, as
shown in shown in Fig. 5.
Fig. (5) –Access Door Removal
Thumb
Screw
Access Door
Filter
Filter Compartment

12
VIII. Filter Replacement
8.2 Filter Change
8.2.3 Remove the used Integrated Filter Module.
Caution: The HV Contact Spring may store a slight charge even after
the unit is powered off. Avoid direct contact with the HV Contact Spring.
8.2.4 Install a new Integrated Filter Module (HA-IFM-1111) into the Filter
Compartment, as shown in Fig. 6. Ensure that the plastic wrap is
removed prior to installing the replacement filter.
8.2.5 Reinstall the Access Door, ensuring that the Access Door is properly
inserted back into its track. Once the Access Door is properly aligned
and set in place, secure it by screwing in the Thumb Screws.
Note that, if the Access Door must be properly installed to engage the
Safety Switch. If the Safety Switch is not engaged, the unit will not
power on.
8.2.6 Plug the Power Cord back into the Power Socket and wall socket
Fig. (6) –Replacement Filter Installation
Integrated Filter Module
HA-IFM-1111
HV Contact Spring
Safety Switch

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VIII. Filter Replacement
8.3 Filter Change Indicator Light Reset
Once the filter has been replaced and the unit is powered on, the Filter Change
indicator light may continue to flash. To reset the filter change timer and
deactivate the flashing light, go through the following reset procedure:
8.3.1 Unplug the Power Cord from the Power Socket, wait a couple seconds
and plug the Power Cord back into the Power Socket.
8.3.2 Press and hold down the Power Button [ ] on the Control Panel (not
the Remote Control) for five (5) seconds.
8.3.3 After five (5) seconds, release the Power Button. The filter change
timer will reset to 400-hours, after which the Filter Change indicator
light will shut off.
Fig. (7) - Filter Change Indicator Light Reset
Filter Change
indicator light
flashing
Press and Hold
Power button for
5 seconds

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IX. Maintenance
Caution: The HV Contact Spring may store a slight charge even after the unit
is powered off. Avoid direct contact with the HV Contact Spring.
9.1 Cleaning The Filter
To extend the effective life of the Integrated Filter Module, remove the filter
from the unit and use a standard vacuum to remove collected particulate from
the Pre-Filter section.
9.2 Cleaning Filter Compartment
Visually inspect the interior of the Filter Compartment when the filter is
removed from the unit during the filter replacement process. If particulate has
accumulated in the Filter Compartment, clean the interior of the unit as follows:
9.2.1 Turn the Power Off, unplug the Power Cord from the Power Socket,
remove the Access Door, and remove the filter from the unit.
9.2.2 Vacuum and remove any debris that has accumulated in the filter
compartment and adjacent accessible areas of the interior of the unit.
9.2.3 Properly replace the Access Door, as described in Section 8.2.
Fig. (8) –Cleaning Filter Compartment
Thumb
Screw
Access Door
Filter
Filter Compartment
HV
Contact
Spring
Safety
Switch

15
X. Basic Service and Troubleshooting
The Basic Service Guide should cover most performance issues. If you continue
to experience issues after referring to this list, please contact HealthyAir Inc.
10.1 Air Purification System is Inoperable
If the unit fails to power on, the issue may be the result of one of the following
causes. In some cases, the unit will require service by the manufacturer or a
professionally licensed electrician.
Possible Cause
Solution
Blown Fuse
Replace the Fuse
Safety Switch not engaged
Properly close the Access Door
Safety Switch malfunction
Replace the Safety Switch
HV Board malfunction
Replace the HV Board
PCB Board delay function
Unplug and re-plug Power Cord
10.2 Air Purification System Power is On but Inoperable
If the unit powers on but fails to operate properly, the issue may be the result of
a faulty electrical board and will require service by the manufacturer or a
professionally licensed electrician.
Possible Cause
Solution
PCB Board malfunction
Reconnect/Replace PCB Board

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X. Basic Service and Troubleshooting
10.3 Air Purification System Power is On but Fan Inoperable
If the unit powers on but the fan fails to operate, the issue may be the result of
a faulty motor and will require service by the manufacturer or a professionally
licensed electrician.
Possible Cause
Solution
Fan/Motor malfunction
Replace the Fan/Motor
PCB Board malfunction
Replace the PCB Board
10.4 Reduced Airflow/Reduced Dust Collection Efficiency
If the fan/motor is properly functioning, but the unit exhibits reduced airflow the
issue may be the result of the following cause and may require filter change.
Possible Cause
Solution
Integrated Filter is fully loaded
Clean or Replace Integrated Filter
10.5 Filter Change Indicator Light Flashing
If the unit is properly functioning and the Filter Change indicator light is flashing,
the default filter change timer has expired, and the filter should be replaced.
Possible Cause
Solution
Filter change cycle timer expired
Replace filter and reset timer

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X. Basic Service and Troubleshooting
10.6 Fan Speed Cycle Error
If the unit does not properly cycle through all three (3) fan speed settings, or
the unit shuts off when cycling through the fan speed settings, the issue may
be the result of one of the following causes.
Contact the manufacturer for the Control Panel reset instructions. If that does
not resolve the issue, the unit will require service by the manufacturer or a
professionally licensed electrician.
Possible Cause
Solution
Control Panel program error
Control Panel reset procedure
Display Board malfunction
Replace Display Board
10.7 Remote Control is Inoperable
If the Remote Control fails to operate the unit, the issue may be the result of
one of the following causes and may require replacement parts or service by
the manufacturer or a professionally licensed electrician.
Possible Cause
Solution
Battery nearly exhausted
Replace batteries
Remote Control faulty
Replace Remote Control
Display Board fault
Replace Display Board

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X. Electrical Wiring Schematic
Fig. (9) –Electrical Wiring Schematic

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Healthy Air Inc. 1-Year Limited Warranty
Healthy Air Inc. only makes this 1-Year Limited Warranty ("Limited Warranty") to
the original retail purchaser who submits [e-mail].
This Limited Warranty applies only to the repair or replacement of any
manufactured or supplied part of this product which, upon inspection by Healthy
Air Inc. authorized personnel, proves to have failed in normal use due to defects
in material or workmanship.
The sole responsibility of Healthy Air Inc. under this LimitedWarranty is, in its sole
discretion, to either repair or replace a duly registered product (or defective part
thereof) with the same or a comparable model within a reasonable period of time,
subject to the following exclusions, limitations, statutory rights and warranty claim
procedures.
This Limited Warranty is exclusive, and Healthy Air Inc. expressly disclaims all
other or additional warranties, whether written or oral, expressed or implied,
including, but not limited to, warranties of merchantability, workmanship, or fitness
for a particulate purpose.
Retain proof of purchase and the original box and packing materials.
Exclusions to the Warranty
This Limited Warranty does not apply, or is void, as to any product or part
damaged by (1) accident, misuse, abuse, or lack of reasonable care or normal
maintenance; (2) installation or operation under conditions other than those
recommended by Healthy Air Inc.; (3) subjecting the product to any but the
specified voltage; (4) servicing or disassembly by unauthorized personnel; (5)
removing or defacing the serial number; or (6) modifying the original
factory-assembled unit in any way.
This Limited Warranty does not apply to shipping charges for product shipped to
or from the manufacturer or designated distributor in connection with warranty
claims nor does it apply to any damages that occur during such shipment.
This Limited Warranty does not apply to installation, removal, reinstallation, and/or
related expenses. This Limited Warranty does not apply to replacement filters.