HealthyAir HA-SCP-G5-AE User manual

HealthyAir®Aerosol Extractor
HA-SCP-G5-AE
Healthy Air Inc.
800-259-2535
www.HealthyAir.com

Table of Contents
HealthyAir® HA-IFM-1111-AE Filter
1
Important Safety Instructions
2
Technical Specifications
3
Packaging Reference
4
Packing Notice
5
Component Reference
6
Assembly Instructions
7-14
Operation Guidelines
15-16
Filter Replacement
17-19
Maintenance
20-21
Extraction Hose Replacement
21
Basic Service and Troubleshooting
22-27
Electrical Wiring Schematic
28
1-Yeart Limited Warranty
29
Product Registration Form
30
Healthy Air Inc.
800-259-2535
www.HealthyAir.com

1
HealthyAir®Aerosol Extractor
Model HA-SCP-G5-AE
Recirculating Ventilation Outside Ventilation
HA-IFM-1111-AE
Replacement Filter
www.HealthyAir.com

2
WARNING
Unplug the power cord before servicing or replacing filters. Failure
to do so could result in serious personal injury and death.
I. Important Safety Instructions
Read the Owner's Manual and Important Safety Instructions carefully. Failure to
follow these instructions could cause a malfunction of the unit.
It is advised that a surge protector device with a minimum rating of 1,000 Joules is
used to protect the HealthyAir®unit from damage by AC power transients or
lightening surges.
To reduce the risk of electric shock, fires, and/or injury:
Do not use the unit in wet or damp locations
Do not use outdoors
Do not use at ambient temperature of above 95°F/35°C
Do not use fabrics or other material to cover the inlet and outlet of the unit
Do not allow children to operate or play with the unit
For safety reasons and to prevent electric shock, unplug the power cord from the
electric outlet socket under the following conditions:
When not in use for a long period of time
When cleaning, servicing, moving, or replacing filters
To prevent electric shock, do not dismantle, repair or modify this product.
Maintenance and cleaning instructions should be followed exactly as directed in
this manual. In case of malfunction, please contact an authorized distributor or
Healthy Air Inc. for service instructions.
To reduce the risk of electric shock, the equipment has a grounding type plug that
has a third (grounding) pin. This plug will only fit into a grounding type power
outlet. If the plug does not fit into the outlet, contact qualified personnel to install
the proper outlet. Do not alter the plug in any way.
To reduce the risk of electric shock, do not pull the cord to remove the plug from
its outlets. Protect the cord against heat, oil and sharp objects. Do not run any
appliance over the cord. Do not pull or carry by the cord, use cord as a handle,
close a door on the cord, or pull cord around sharp edges or corners.

3
II. Technical Specifications
Visit www.HealthyAir.com and select Specifications from the menu bar to
download detailed Specification Sheet, with complete product dimensions and
air flow rate information.
Model Numbers
HA-SCP-G5-AE-W (White)
HA-SCP-G5-AE-G (Gray)
HA-SCP-G5-AE-B (Black)
Rated Voltage
120V/60HZ
Power Consumption
200W
Weight
40 lbs. (18 kg)
Base Dimensions
14x12x24 in. (350×310×615 mm)
Flex Hose Length
(Standard)
5’6”(168 cm)
Download Specifications Sheet from
Specifications page at www.HealthyAir.com

4
III. Packaging Reference
The HealthyAir®Aerosol Extractor is shipped in two (2) cartons:
Carton 1: (1) HealthyAir®Aerosol Extractor, (1) Integrated Filter Module,
(1) Outlet Flange, (1) Outlet Base Blank-Off Plate, (4) Caster
Wheels, (1) Acoustic Mat, (1) Remote Control, (1) Power Cord,
(1) Screwdriver, (1) Nut Driver, (1) Manual Reference Sheet
Carton 2: (1) Extraction Hose, (1) Hood, (1) Hose Clamp, (1) Inlet Tube,
(1) Gooseneck, (1) Centering Ring

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IV. Packaging Notice
NOTICE
Before operating the machine, do the following:
1. Open the Access Door (Refer to Section 8.2)
2. Remove the Integrated Filter Module
3. Remove the plastic wrapping from the filter
4. Re-install the Integrated Filter Module
5. Replace and secure the Access Door
Remove plastic wrapping
from Integrated Filter
Module prior to use

6
V. Component Reference
1. Outer Frame
2. Acoustic Mat
3. Blower/Motor
4. Metal Screen
5. Caster Wheels
6. Base Plate
7. Motor Mount Plate
8. Baffle Plate
9. Air Inlet Guide
10. Integrated Filter Module
11. Activated Carbon Filter
12.eHEPA®Filter
13. eGrid
14. Silicon Seal
15. Pre-Filter
16. HV PCB
17. Switch
18. Capacitor, PCB
19. Inlet Tube
20. Flex Hose
21.Gooneck Connector
22. Gooseneck
23. Centering Ring
24. Hood
25. Control Panel Display
26. Control Panel
27. HV Contact Spring
28. Plastic Screw
29. Power Cord
29. Remote Control
30. Base Blank-Off Plate
31. Outlet Flange

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VI. Assembly Instructions
6.1 Recirculating Ventilation Setup
The following procedure is for Recirculating Ventilation configuration of the
unit, whereby filtered air is discharged from the bottom vent and reintroduced
into the facility.
For Outside Ventilation configuration, that enables connection of the unit to an
exhaust duct to vent filtered air out of the facility, skip Section 6.1 and refer to
installation instructions in Section 6.2.
6.1.1 Place the unit on its side on a flat surface, as shown in Fig. 1.
6.1.2 Locate the four (4) Caster Wheels and the Screwdriver.
6.1.3 Unscrew and remove the screws that are pre-mounted on the Base
Plate, on the bottom of the unit. There are four (4) screws per wheel,
for a total of sixteen (16) screws.
6.1.4 Align the holes of the base of the Caster Wheel with the holes on the
Base Plate and use four (4) screws to securely mount each Caster
Wheel to the Base Plate.
Fig. (1) –Caster Wheel Installation
Base Plate
(16) Screws for
mounting wheels

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VI. Assembly Instructions
6.2 Outside Ventilation Setup (Optional)
The HealthyAir®Aerosol Extractor can be setup for Outside Ventilation to
enable connection of the unit to exhaust ducting.
To reconfigure the unit for Outside Ventilation, install the Outlet Flange and
Base Blank-Off Plate, shown in Fig. 2.
Fig. (2) –Outside Ventilation Setup
The unit has two Outside Vent Outlet Ports, one located on the back panel and
one located on the side panel, as shown in Fig. 3. Either Outlet Port may be
used for outside venting, depending on which configuration is more suitable for
connection to exhaust ducting.
Outside Vent
Outlet Port
Base Blank-Off Plate
Outlet Flange

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VI. Assembly Instructions
6.2 Outside Ventilation Setup (Optional)
Fig. (3) –Outside Vent Outlet Ports
6.2.1 Remove the (16) Caster Wheel Screws that are preinstalled on the
Base Plate.
6.2.2 Turn the unit upside down and position the Base Blank-Off Plate
over the Base Plate.
6.2.3 Position the Base Blank-Off Plate such that the bolt pattern for the
Caster Wheels on the Base Blank-Off Plate aligns with the bolt
pattern on the Base Plate.
6.2.4 Install each of the four (4) Caster Wheels and ensure that they are
tightly screwed in to secure the Base Blank-Off Plate.
Note, for Outside Ventilation application the unit may also be setup
without the use of the Caster Wheels. In this case, simply reinstall
the (16) Caster Wheel Screws to secure Base Blank-Off Plate.
Outside Vent
Outlet Port
(Side Panel)
Outside Vent
Outlet Port
(Back Panel)

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VI. Assembly Instructions
6.2 Outside Ventilation Setup (Optional)
6.2.5 Install the Outlet Flange on one of the Outside Vent Outlet Ports (either
Back Panel or Side Panel), as shown in Fig. 4
6.2.6 Ensure that the Outlet Port Cover Plate remains installed on the Outlet
Port that is not being used and that it is secure, so that the seal
between the plate and adapter is airtight.
6.2.7 Connect a standard 4’’ diameter Exhaust Duct (not supplied) to the
Outlet Flange and use a standard hose clamp to secure the
connection.
6.2.8 Run the Exhaust Duct out of the facility per applicable IMC codes.
Fig. (4) –Outlet Flange Installation
Outlet Flange
on Back Panel
Outlet Flange
on Side Panel

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VI. Assembly Instructions
6.3 Inlet Tube Installation
6.3.1 Unscrew and remove the six (6) M5x16 screws that are pre-mounted
around the 4” Ø cutout on the top of the unit, as shown in Fig. 5.
6.3.2 Position the Inlet Tube on top of the unit, such that the tube aligns
with the 4” Ø cutout and the hole pattern at the base of the Inlet Tube
aligns with the hole pattern on the main unit. Then secure the Inlet
Tube to the unit by screwing in the six (6) M5x16 screws.
Fig. (5) –Inlet Tube Installation
Inlet Tube
Screws

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VI. Assembly Instructions
6.4 Gooseneck Installation (Optional)
6.4.1 Insert the threaded end of the bottom of the Gooseneck into the hex
nut in the center of the Inlet Tube and rotate the rod to secure it to
the Inlet Tube, as shown in Fig. 6.
6.4.2 Mount the Centering Piece onto the other end of the Gooseneck and
fix it in place by tightly screwing the M16 hex nut above it.
Fig. (6) –Gooseneck Installation
Inlet Tube
Gooseneck
Centering Ring

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VI. Assembly Instructions
6.5 Extraction Hose Installation
The Extraction Hose is constructed of interlocking bands that enable it to be
flexible. Note that, the hose will unravel if it is bent past its tolerance point.
6.5.1 Install the Extraction Hose on the unit by sliding the end of the
Extraction Hose over the Inlet Tube, as shown in Fig. 7.
If the diameter of the Extraction Hose needs to be increased to fit over
the Inlet Tube, rotate the end of the hose counterclockwise. If the
diameter of the Extraction Hose needs to be decreased to tightly fit the
Inlet Tube, rotate the end of the hose clockwise.
6.5.2 Position the Hose Clamp at the base of the Extraction Hose and use the
Hex Nut Driver to rotate the hex nut to tighten the Hose Clamp and
secure the Extraction Hose on the Inlet Port. Ensure that the connection
is tight to restrict leakage of air.
Fig. (7) –Extraction Hose Installation
Hood
Inlet Tube
Extraction Hose
Hose Clamp

14
VI. Assembly Instructions
6.6 Hood Installation
The Hood is designed to be removable and has a base composed of two
concentric cylinders, that enable it to slide into and over the top end of the
flex hose.
6.6.1 Ensure that the diameter at the top end of the Extraction Hose is
approximately 3ӯ
If the diameter of the Extraction Hose needs to be increased to fit in
between the concentric cylinders of the Hood, rotate the end of the
hose counterclockwise. If the diameter of the Extraction Hose needs to
be decreased to fit in between the concentric cylinders of the Hood,
rotate the end of the hose clockwise.
6.6.2 Slide the end of the Hood into the top end of the Extraction Hose, such
that the wall of the flex hose fits in between the concentric cylinders at
the base of the Hood, as shown in Fig. 8.
6.6.3 Ensure that the connection between the Hood and Hose is tight, by
holding onto the base of the Hood and rotating it counterclockwise.
Fig. (8) –Hood Installation
Hood
Inner Cylinder
Outer Cylinder
Extraction Hose

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VII. Operation Guidelines
7.1 Acoustic Mat
Place the HealthyAir®Aerosol Extractor in the desired location and place it on
the Acoustic Mat to dampen the sound.
7.2 System Activation
It is advised that a surge protector device with a minimum rating of 1,000
Joules is used to protect the HealthyAir®unit from damage byAC power
transients or lightening surges.
7.2.1 Plug the Power Cord into the Power Socket, located on the bottom of
the side panel of the unit, and then plug the other end of the cord into a
wall power socket.
Once plugged in, the Power indicator light [ ] will turn on and display
a red light.
7.2.2 Activate the unit by pressing the Power button located on the Control
Panel, shown in Fig. 9, or on the Remote Control.
Once the unit is powered, the motor will start with the Fan Speed set to the
Mid-Speed and the eHEPA® indicator will light up and display a green light,
which indicates that the eHEPA® system is activate.
7.3 System Controls
Each of the respective control elements shown on the Control Panel Display
in Fig. 9 work as follows:
SPEED button, on the Control Panel and Remote Control, adjusts the
volume of airflow being taken in through the hood. Airflow speed can
be adjusted to one of three settings: Low –Mid –High Speed.
eHEPA button, on the Control Panel and Remote Control, turns the
eGrid on and off. When the eGrid is powered the symbol above the
eHEPA button, as well as the eGrid Active light, will turn green.
Pressing the eHEPA button once more will shut off the eGrid and turn
off the indicator light.

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VII. Operation Guidelines
7.3 Source Capture System Controls
TIMER button, on the Control Panel and Remote Control, is for
operation of the timing clock. When this feature is in use the unit will
automatically shut off after the set time expires. The system’s default
timing is 4 hours of operation.
To set the timer manually, press the TIMER button once for every
hour you wish to run the machine (i.e. press TIMER once for 1-hour of
run time, press TIMER twice for 2-hours of run time, press TIMER
three times for 3-hours of run time, and press TIMER four times for
4-hours of run time).
If the TIMER button is pressed five (5) times, such that it passes
through the complete timing schedule, it will run continuously until the
unit is manually turned off.
LIGHT (Optional) button, on the Control Panel and Remote Control,
turns the Hood LED Light on and off. When the LED Light is on the
symbol above the button turns green. Pressing the LIGHT button
once more will turn off the LED Light as well as the indicator light.
eGrid Active indicator light, on the Control Panel, indicates the status
of the eHEPA® and eGrid system. When the eGridActive indicator
light is on, while the eHEPA button is on, the eGrid is functioning
properly. If the eGrid Active indicator light is off, while the eHEPA
button is on, it signals that the eGrid is malfunctioning and the unit
requires service.
Fig. (9) - Control Panel Display

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VIII. Filter Replacement
8.1 Replacement Filter
The HealthyAir®Aerosol Extractor (HA-SCP-G5-AE) utilizes the HealthyAir®
Series 1111 AE Integrated Filter Module (HA-IFM-1111-AE), available at
www.HealthyAir.com.
Note that, only manufacturer supplied HealthyAir® Replacement Filters are
compatible with the HealthyAir® Aerosol Extractor. No other replacement filters
are to be used with this unit. The improper use of non-manufacturer supplied
filters will void any potential warranty claim.
8.2 Filter Change
When the unit has been in operation for 400-hours, the Filter Change
indicator light, on the Control Panel, will begin to flash indicating that the filters
must be replaced as follows:
Note: Depending on usage and contaminates in the environment, the filter
may need to be replaced before or after the 400-hour default cycle expires.
8.2.1 Turn the Power Off and unplug the Power Cord from the Power
Socket.
8.2.2 Remove the Access Door by unscrewing the two (2) Thumb Screws,
as shown in shown in Fig. 10.
Fig. (10) –Access Door Removal
Thumb
Screw
Access Door
Filter
Filter Compartment

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VIII. Filter Replacement
8.2 Filter Change
8.2.3 Remove the used Integrated Filter Module.
Caution: The HV Contact Spring may store a slight charge even after
the unit is powered off. Avoid direct contact with the HV Contact
Spring.
8.2.4 Install a new Integrated Filter Module into the Filter Compartment, as
shown in Fig. 11. Ensure that the plastic wrap is removed prior to
installing the replacement filter.
8.2.5 Reinstall the Access Door, ensuring that the Access Door is properly
inserted back into its track. Once the Access Door is properly aligned
and set in place, secure it by screwing in the Thumb Screws.
Note that, if the Access Door must be properly installed to engage the
Safety Switch. If the Safety Switch is not engaged, the unit will not
power on.
8.2.6 Plug the Power Cord back into the Power Socket and wall socket.
Fig. (11) –Replacement Filter Installation
Integrated Filter Module
HV Contact Spring
Safety Switch