HealthyAir HA-SSC-G4 User manual

Source Capture
Air Purification System
HA-SSC-G4
Owner’s Manual
Table of Contents
HealthyAir® Series 1213 Filters
1
Important Safety Instructions
2
Technical Specifications
3
Packaging Reference
4
Packaging Notice
5
Component Reference
6
Assembly Instructions
7-11
Operation Guidelines
12-13
Filter Replacement
14-16
Maintenance
17
Basic Service and Troubleshooting
18-23
Electrical Wiring Schematic
24
1-Yeart Limited Warranty
25
Product Registration Form
26
Healthy Air Inc.
800-259-2535
www.HealthyAir.com

1
HealthyAir®Model HA-SSC-G4
Source Capture Air Purification System
with
HealthyAir®Series 1213 Filters
HealthyAir®
Pre-Filter
HA-PF-1213
HealthyAir®
eHEPA® Filter
HA-EH-1213
HealthyAir®
Activated Carbon Filter
HA-AC-1213

2
WARNING
Unplug the power cord before servicing or replacing filters. Failure
to do so could result in serious personal injury and death.
I. Important Safety Instructions
Read the Owner's Manual and Important Safety Instructions carefully. Failure to
follow these instructions could cause a malfunction of the filter or unsatisfactory
performance. Follow a regular service and maintenance schedule for efficient
operation.
To reduce the risk of electric shock, fires, and/or injury:
•Do not use the air purifier in wet or damp locations
•Do not use outdoors
•Do not use at ambient temperature of above 95°F/35°C
•Do not use fabrics or other material to cover the inlet and outlet of the unit
•Do not allow children to operate or play with the unit
For safety reasons and to prevent electric shock, unplug the power cord from the
electric outlet socket under the following conditions:
•When not in use for a long period of time
•When cleaning, servicing the machine or during replacement of filters
•When moving the air purifier
To prevent electric shock, do not dismantle, repair or modify this product.
Maintenance and cleaning instructions should be followed exactly as directed in
this manual. In case of malfunction, please contact an authorized distributor or
Healthy Air Inc. for service instructions.
To reduce the risk of electric shock, the equipment has a grounding type plug that
has a third (grounding) pin. This plug will only fit into a grounding type power
outlet. If the plug does not fit into the outlet, contact qualified personnel to install
the proper outlet. Do not alter the plug in any way.
To reduce the risk of electric shock, do not pull the cord to remove the plug from
its outlets. Protect the cord against heat, oil and sharp objects. Do not run any
appliance over the cord. Do not pull or carry by the cord, use cord as a handle,
close a door on the cord, or pull cord around sharp edges or corners.

3
II. Technical Specifications
Model Number
HA-SSC-G4-W/B
Rated Voltage
120V/60HZ
Power Consumption
200W
Weight
48 lbs. (22 kg)
Base Dimensions
16x14.4x38 in (400×360×950 mm)
Flex Hose Length
5 ft. (1.52 m)
Air Flow Rate
240 cfm (400 m3/h)
Noise Level
56 dB

4
III. Packaging Reference
The Source Capture Air Purification System is shipped in three (3) cartons, as
follows:
Carton 1: (1) Air Purification Unit w/ (3) Filters, (4) Wheel Casters, (1)
Remote Control, (1) Power Cord, (1) Screwdriver, (1) Manual
Carton 2: (1) Inlet Tube, (1) Flex Hose, (1) Gooseneck, (1) Hose Clamp,
(1) Centering Piece, (1) M16 Screw
Carton 3: (1) Hood, (4) Thumb Screws, (1) LED Bulb, (1) Handle

5
IV. Packaging Notice
NOTICE
Before operating the machine, do the following:
1. Open the Access Door
2. Remove the Activated Carbon Filter (HA-AC-1213)
3. Remove the plastic wrapping from the filter!
4. Re-install the Activated Carbon Filter
5. Replace and secure the Access Door
Remove plastics wrapping
from Activated Carbon
Filter prior to use!
Access
Door
Activated
Carbon Filter

6
V. Component Reference
1. Outer Frame
2. Blower/Motor
3. Base Plate
4. Caster Wheels
5. Motor Mounting Plate
6. Baffle Plate
7. Activated carbon
8. Ground Screen
9. eHEPA Filter
10. eGrid
11. Pre-Filter
12. LED Cable Plug
25. Thumb Screws
26. Metal Piece
27. Hood
28. LED Bulb
29. LED Mount
30. Display Panel
31. Main PCB
32. Power Cord
33. Plastic Screw
34. Spring
35. Remote Control
13. HV PCB
14. Capacitor
15. PCB
16. Inlet Tube
17. Hose Clamp
18. Insert Piece
19. LED Cable Plug
20. Flex Hose
21. Gooseneck
22. Centering Piece
23. M16 Hex Nut
24. Handle

7
VI. Assembly Instructions
6.1 Install Wheel Casters
6.1.1 Place the unit on its side on a flat surface, as shown in Fig. 1.
6.1.2 Locate the four (4) Caster Wheels and the Screwdriver that are
provided in Carton 1.
6.1.3 Unscrew and remove the screws that are pre-mounted onto the Base
Plate on the bottom of the unit. There are four (4) screws per wheel,
for a total of sixteen (16) screws.
6.1.4 Align the holes of the Caster Wheel Mount with the holes on the Base
Plate, and use four (4) screws to securely mount each Caster Wheel to
the Base Plate one by one.
6.1.5 After all four wheels are installed, stand the unit up and proceed to
installing the hose assembly.
Fig. 1 –Caster Wheel Installation
(16) Screws for
mounting wheels

8
VI. Assembly Instructions
6.2 Install Inlet Tube and Gooseneck
6.2.1 Unscrew and remove the six (6) M5x16 screws that are pre-mounted
around the 4” Ø cutout on the top of the unit, as shown in Fig. 2.
6.2.2 Pull the LED Cable Plug out from within the 4” Ø cutout. With the Inlet
Tube positioned slightly above the 4” Ø cutout, pass the LED Cable
though the Inlet Tube, as shown in Fig.2-A.
6.2.3 Position the Inlet Tube on top of the unit, such that the tube aligns with
the 4” Ø cutout and the hole pattern at the base of the Inlet Tube aligns
with the hole pattern on the main unit. Then secure the Inlet Tube to
the unit by screwing in the six (6) M5x16 screws.
6.2.4 Insert the split bottom of the Gooseneck into the slot in the center of the
Inlet Tube and then slide the Insert Pin in to secure the Gooseneck, as
shown in Fig. 2-B.
6.2.5 Mount the Centering Piece onto the other end of the Gooseneck and fix
it in place by tightly screwing the M16 hex nut above it.
Fig. (2) –Inlet Tube & Gooseneck Installation
Centering Piece & M16 Nut
Inlet Tube
Insert Pin w/ Ring
Gooseneck
LED Cable Plug
(6) M5x16
Screws

9
VI. Assembly Instructions
6.3 Install Hood and Flex Hose
6.3.1 Unscrew and remove the four (4) Thumb Screws from the Hood, as
shown in Fig. 3-C.
6.3.2 Note that, there are two (2) holes on each side at the top of the Flex
Hose. Position the Handle over the end of the Flex Hose, such that the
holes on each side of the Handle mount align with the holes on each
side of the Flex Hose.
6.3.3 Holding the Flex Hose and Handle vertically upright, insert the base of
the Hood into the 4” Ø Flex Hose. Once the Hood is set into the Flex
Hose, adjust the Hood until the the four (4) holes of the Hood, Flex
Hose and Handle are all aligned.
6.3.4 Insert and screw in the four (4) Thumb Screws, one by one, to secure
the Hood, Flex Hose and Handle assembly. Partially screw in each of
the four Thumb Screws, to ensure proper alignment, before screwing
each in all the way.
6.3.5 Pass the LED Cable through the entire length of the Flex Hose, as
shown in Fig. 3.
Fig. (3) –Hood and Flex Hose Installation
LED Cable Plug
(4) Thumb Screws
Hood
Handle
Flex Hose
LED Cable

10
VI. Assembly Instructions
6.4 Install LED and Flex Hose
6.4.1 Slide the Flex Hose assembly over the Gooseneck until the bottom of
the Flex Hose is positioned slightly above the top of the Inlet Tube, as
shown in Fig. 4-D.
6.4.2 Connect the LED Cable by plugging together the male and female ends
of the cable. The male end is attached to the 6’ LED Cable that is
connected to the LED Mount on the Hood, and the female end is
attached to the LED Cable that extends from the main unit.
6.4.3 Once the LED Cable is connected, slide the end of the Flex Hose over
the top of the Inlet Tube, such that there is a 3” overlap.
6.4.4 Secure the Flex Hose to the Inlet Tube by tightening the Hose Clamp
that is provided.
6.4.5 Install the LED by fitting the LED Bulb into the LED Mount located within
the Hood, as shown on Fig. 4.
Fig. (4) –LED and Flex Hose Installation
Hose Clamp
LED Bulb
LED Mount
LED Cable Plug
Connection
Inlet Tube
Flex Hose

11
VI. Assembly Instructions
6.5 Unwrap and Reinstall Activated Carbon Filter
6.5.1 Open and remove the Access Door, located on the Back Panel of the unit,
by unscrewing the two (2) Thumb Screws. Note that, when opening the
Access Door for the first time, some force may be required to pry open
and break the seal between the Access Door and the unit.
6.5.2 Remove the Activated Carbon Filter (HA-AC-1213) from the unit by sliding
it out from its track.
6.5.3 Remove the plastic wrapping from the Activated Carbon Filter.
6.5.4 Place the Activated Carbon Filter back into the unit, making sure that the
filter is reinserted with the side with the white pull tabs facing out.
6.5.5 Replace the Access Door, ensuring that the panel is properly inserted into
its track, and screw in the two (2) Thumb Screws to secure the panel.
Fig. (5) –Unwrapping and Reinstallation of Activated Carbon Filter
Remove plastics wrapping
from Activated Carbon
Filter prior to use!
Activated
Carbon Filter
Access
Door
Thumb
Screws

12
VII. Operation Guidelines
7.1 Source Capture System Positioning
Place the HealthyAir® Source Capture Air Purification System in the desired
location and adjust the Flex Hose to position the Hood approximately 6” from
the source of the fumes.
7.2 Source Capture System Activation
7.2.1 Plug the Power Cord into the Power Socket, located on the bottom of
the side panel of the unit, and then plug the other end of the cord into a
wall power socket.
Once plugged in, the Power indicator light [ ] will turn on and
display a red light.
7.2.2 Activate the unit by pressing the Power button located on the Control
Panel, shown in Fig. 6, or on the Remote Control.
Once the unit is powered, the motor will start with the Fan Speed set to
the Mid-Speed and the eHEPA® indicator will light up and display a
green light, which indicates that the eHEPA® system is activate.
7.3 Source Capture System Controls
Each of the respective control elements shown on the Control Panel Display in
Fig. 6 work as follows:
•SPEED button on the Control Panel or Remote Control adjusts the
volume of airflow being taken in through the hood. Airflow speed can be
adjusted to one of three settings: Low –Mid –High Speed.
•eHEPA button turns the eGrid on and off. When the eGrid is powered
the symbol above the eHEPA button, as well as the eGrid Active light,
will turn green. Pressing the eHEPA button once more will shut off the
eGrid and turn off the indicator light.

13
VII. Operation Guidelines
7.3 Source Capture System Controls
•TIMER button is for operation of the timing clock. When this feature is in
use the unit will automatically shut off after the set time expires. The
system’s default timing is 4 hours of operation.
To set the timer manually, press the TIMER button once for every hour
you wish to run the machine (i.e. press TIMER once for 1-hour of run
time, press TIMER twice for 2-hours of run time, press TIMER three
times for 3-hours of run time, and press TIMER four times for 4-hours of
run time).
If the TIMER button is pressed five (5) times, such that it passes
through the complete timing schedule, it will run continuously until the
unit is manually turned off.
•LIGHT button turns the Hood LED Light on and off. When the LED Light
is on the symbol above the button turns green. Pressing the LIGHT
button once more will turn off the LED Light as well as the indicator
light.
•eGrid Active indicator light indicates the status of the eHEPA® and
eGrid system. When the eGrid Active indicator light is green, while the
eHEPAbutton is on, the eGrid is functioning properly. If the eGrid Active
indicator light is off, while the eHEPA button is on, it signals that the
eGrid is malfunctioning and the unit requires service.
Fig. (6) - Control Panel Display

14
VIII. Filter Replacement
8.1 Replacement Filters
The HealthyAir® Source Capture System Model HA-SSC-G4 utilizes the
HealthyAir® Series 1213 Replacement Filters, as follows:
•HealthyAir® Pre-Filter
Model No. HA-PF-1213
•HealthyAir® eHEPA® Filter
Model No. HA-EH-1213
•HealthyAir® Activated Carbon Filter
Model No. HA-PF-1213
Note that, only manufacturer supplied HealthyAir® Replacement Filters are
compatible with HealthyAir® Source Capture Systems. No other replacement
filters are to be used with this unit. The improper use of non-manufacturer
supplied filters will void any potential warranty claim.
8.2 Filter Change
When the unit has been in operation for 150-hours, the Filter Change indicator
light, above the eHEPA button on the Control Panel, will begin to flash
indicating that the filters must be replaced as follows:
Note: Depending on the usage and contaminates in the environment, the
filters may need to be replaced before the 150-hour default replacement cycle
expires. Contact a service representative to determine if you need to replace
the filters more frequently.
8.2.1 Turn the Power Off and unplug the Power Cord from the Power Socket.
8.2.2 Remove the Access Door by unscrewing the two (2) Thumb Screws, as
previously shown in shown in Fig. 5.
8.2.3 Remove the Pre-Filter, eHEPA® Filter, and Activated Carbon Filter.

15
VIII. Filter Replacement
8.2 Filter Change
8.2.4 Install a new set of HealthyAir® Series 1213 Replacement Filters,
consisting of the Pre-Filter (HA-PF-1213), eHEPA® Filter
(HA-EH-1213) and Activated Carbon Filter (HA-AC-1213).
8.2.5 Reinstall the Access Door, ensuring that the Access Door is properly
inserted back into its track. Once the Access Door is properly aligned
and set in place, secure it by screwing in the Thumb Screws.
8.2.6 Plug the Power Cord back into the Power Socket and wall socket.
Fig. (10) Filter Change
eHEPA® Filter
HA-EH-1213
Activated
Carbon Filter
HA-AC-1213
Pre-Filter
HA-PF-1213
eGrid

16
VIII. Filter Replacement
8.3 Filter Change Indicator Light Reset
Once the filters have been replaced and the unit is powered on, the Filter
Change indicator light may continue to flash. To reset the filter change timer
and deactivate the flashing light, go through the following reset procedure:
8.3.1 Unplug the Power Cord from the Power Socket, wait a couple seconds
and plug the Power Cord back into the Power Socket.
8.3.2 Press and hold down the Power Button [ ] on the Control Panel (not
the Remote Control) for five (5) seconds.
8.3.3 After five (5) seconds has passed, release the Power Button. The filter
change timer will have reset to 150-hours and the Filter Change
indicator light will have stopped flashing now.
Fig. (11) Filter Change Indicator Light Reset
Filter Change
indicator light
flashing
Press and Hold
Power button for
5 seconds

17
IX. Maintenance
9.1 Cleaning the Pre-Filter and eHEPA® Filter
To extend the effective life of the Pre-Filter and eHEPA® Filter, remove the
filters from the unit from time-to-time and clean them with a standard vacuum.
9.2 Cleaning Filter Compartment
Visually inspect the interior of the Filter Compartment when the filters are
removed from the unit during the filter replacement process. If debris has
accumulated in the Filter Compartment, clean the interior of the unit as follows:
9.2.1 Turn the Power Off, unplug the Power Cord from the Power Socket,
remove the Access Door, and remove the filters from the unit.
9.2.2 The HV Contact Spring will likely contain a small charge and
should not be directly touched! Using an electrically insulated
instrument, such as the Screwdriver provided, make contact with the
HV Contact Spring and the interior metal wall of the unit. This will
discharge the HV contact spring.
9.2.3 Vacuum and remove any debris that has accumulated in the filter
compartment and adjacent accessible areas of the interior of the unit.
9.2.4 Properly replace the Access Door, as previously described herein.
Fig. (12) –Cleaning Filter Compartment
HV
Contact
Spring
Access
Door
Power
Socket
Filter
Compartment

18
X. Basic Service and Troubleshooting
The Basic Service Guide should cover most performance issues. If you continue
to experience issues after referring to this list, please contact Healthy Air Inc.
10.1 Air Purification System Inoperable
If the unit fails to power on, the issue may be the result of one of the following
causes. In some cases, the unit will require service by the manufacturer or a
professionally licensed electrician.
Possible Cause
Solution
Blown Fuse
Replace the Fuse
Safety Switch not engaged
Properly close the Access Door
Safety Switch malfunction
Replace the Safety Switch
HV Board malfunction
Replace the HV Board
PCB Board delay function
Unplug and re-plug Power Cord
10.2 Air Purification System Power On but Inoperable
If the unit powers on but fails to operate properly, the issue may be the result of
a faulty electrical board and will require service by the manufacturer or a
professionally licensed electrician.
Possible Cause
Solution
PCB Board malfunction
Reconnect/Replace PCB Board

19
X. Basic Service and Troubleshooting
10.3 Air Purification System Power On but Fan Inoperable
If the unit powers on but the fan fails to operate, the issue may be the result of
a faulty motor and will require service by the manufacturer or a professionally
licensed electrician.
Possible Cause
Solution
Fan/Motor malfunction
Replace the Fan/Motor
PCB Board malfunction
Replace the PCB Board
10.4 Fan Speed Cycle Error
If the unit does not properly cycle through all three (3) fan speed settings, or
the unit shuts off when cycling through the fan speed settings, the issue may
be the result of one of the following causes.
Contact the manufacturer for the Control Panel reset instructions. If that does
not resolve the issue, the unit will require service by the manufacturer or a
professionally licensed electrician.
Possible Cause
Solution
Control Panel program error
Control Panel reset procedure
Display Board malfunction
Replace Display Board
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