HealthyAir Source Capture HA-SCP-G4-W User manual

Source Capture®
Air Purification System
HA-SCP-G4
Distributed by Aerovex Systems, Inc.
1-800-288-2023
www.aerovexsystems.com

Table of Contents
HealthyAir® HA-IFM-1111 Filter
Important Safety Instructions
Technical Characteristics
Packaging Reference
Packing Notice
Component Reference
Assembly Instructions – Extraction Hose
Assembly Instructions – Pop-Up Source Capture Vent
Assembly Instructions – Outside Ventilation
Operation Guidelines
Filter Replacement
Maintenance
Basic Service and Troubleshooting
Electrical Wiring Schematic
1-Yeart Limited Warranty
Product Registration Form
1
2
3
4
5
6
7-9
10-11
12-14
15-16
17-19
20
21-25
26
27
28
Distributed by Aerovex Systems, Inc.
1-800-288-2023
www.aerovexsystems.com

1
www.Aerovexsystems.com
HealthyAir® HA-IFM-1111 Filter
HealthyAir® Model HA-SCP-G4
Source Capture® Air Purification System
at
Recirculating Ventilation
System
with
Outside Ventilation
System

2
WARNING
Unplug the power cord before servicing or replacing filters. Failure
to do so could result in serious personal injury and death.
Read the Owner's Manual and Important Safety Instructions carefully. Failure to
follow these instructions could cause a malfunction of the filter or unsatisfactory
performance. Follow a regular service and maintenance schedule for efficient
operation.
To reduce the risk of electric shock, fires, and/or injury:
x Do not use the air purifier in wet or damp locations
x Do not use outdoors
x Do not use at ambient temperature of above 95°F/35°C
x Do not use fabrics or other material to cover the inlet and outlet of the unit
x Do not allow children to operate or play with the unit
For safety reasons and to prevent electric shock, unplug the power cord from the
electric outlet socket under the following conditions:
x When not in use for a long period of time
x When cleaning, servicing the machine or during replacement of filters
x When moving the air purifier
To prevent electric shock, do not dismantle, repair or modify this product.
Maintenance and cleaning instructions should be followed exactly as directed in
this manual. In case of malfunction, please contact an authorized distributor or
Healthy Air Inc. for service instructions.
To reduce the risk of electric shock, the equipment has a grounding type plug that
has a third (grounding) pin. This plug will only fit into a grounding type power
outlet. If the plug does not fit into the outlet, contact qualified personnel to install
the proper outlet. Do not alter the plug in any way.
To reduce the risk of electric shock, do not pull the cord to remove the plug from
its outlets. Protect the cord against heat, oil and sharp objects. Do not run any
appliance over the cord. Do not pull or carry by the cord, use cord as a handle,
close a door on the cord, or pull cord around sharp edges or corners.
I. Important Safety Instructions

3
II. Technical Characteristics
Download Specifications Sheet
from Specifications page at
www.aerovexsystems.com
Weight
Rated Voltage
Model Number
Base Dimensions
Flex Hose Length
(Standard)
Power Consumption 200W
120V/60HZ
37 lbs. (17 kg)
45 in. (114.3 cm)
HA-SCP-G4-W/B/G
14x12x24 in. (350×310×615 mm)
Visit www.HealthyAir.com and select Specifications from the menu bar to
download detailed Specification Sheet, with complete product dimensions and air
flow rate information.

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III. Packaging Reference
The Source Capture® Air Purification System is shipped in two (2) cartons, as
follows:
Carton 1: (1) Source Capture® Air Purification Unit w/ (1) Integrated Filter
Module, (1) Outside Vent Adapter Kit – Outlet Flange + Base
Blank-Off Plate, (4) Wheel Casters, (1) Acoustic Mat, (1)
Remote Control, (1) Power Cord, (1) Screwdriver, (1) Manual
Carton 2: (1 or 2) Extraction Hose + Hood, (1 or 2) Hose Clamp, (1 or 2) Grill
+ LED Cable + LED Bulb (Optional)

5
IV. Packaging Notice
NOTICE
Before operating the machine, do the following:
1. Open the Access Door (Refer to Section 8.2)
2. Remove the Integrated Filter Module (HA-IFM-1111)
3. Remove the plastic wrapping from the filter!
4. Re-install the Integrated Filter Module
5. Replace and secure the Access Door
Remove plastic wrapping
from Integrated Filter
Module prior to use!

6
V. Component Reference
1. Outer Frame
2. Acoustic Mat
3. Blower/Motor
4. Metal Screen
5. Caster Wheels
6. Base Plate
7. Motor Mount Plate
8. Baffle Plate
9. Air Inlet Guide
10. Integrated Filter Module
11. Activated Carbon Filter
12.eHEPA® Filter
13. eGrid
14. Silicon Seal
15. Pre-Filter
16. HV PCB
17. Switch
18. Capacitor
19. PCB
20. Flex Hose
21. LED
22. Hood
23. G4 Bulb Mount
(Optional)
24. LED Grill (Optional)
25. LED Cable Plug (Optional)
26. LED Cable Socket
27. Inlet Tube
28. Control Panel Display
29. Control Panel
30. Plastic Screw
31. HV Contact Spring
32. Power Cord
33. Remote Control
34. Base Blank-Off Plate
35. Outlet Flange

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VI. Assembly Instructions
6.1 Install Caster Wheels
Fig. (1) – Caster Wheel Installation
The following procedure is for Recirculating Ventilation use of the unit, whereby
purified air is vented through the Base Plate and reintroduced into the facility.
For Outside Ventilation application, in which purified air is vented out of the
facility, skip Section 6.1 and refer to installation instructions in Section 6.4.
6.1.1 Place the unit on its side on a flat surface, as shown in Fig. 1.
6.1.2 Locate the four (4) Caster Wheels and the Screwdriver that are
provided in Carton 1.
6.1.3 Unscrew and remove the screws that are pre-mounted onto the Base
Plate, on the bottom of the unit. There are four (4) screws per wheel,
for a total of sixteen (16) screws.
6.1.4 Align the holes of the Caster Wheel Mount with the holes on the Base
Plate and use four (4) screws to securely mount each Caster Wheel to
the Base Plate one by one.
(16) Screws for
mounting wheels
Base Plate

8
VI. Assembly Instructions
Fig. (2) – LED Lighting Installation
6.2 Install LED Lighting (Optional)
Note that, the LED Lighting system is an optional feature. To add this feature, visit
www.HealthyAir.com and select LED Lighting from the Accessories tab in the
Products dropdown menu.
If LED Lighting was not purchased, skip section and proceed to Section 6.3.
6.2.1 Mount the LED Light Bulb on the Grill, by inserting the lip of the bulb into the
4-piece cylinder located in the center of the Grill.
6.2.2 Connect the LED Cable to the LED Light Bulb, by sliding the two (2) prongs
of the bulb into the G4 Bulb Mount.
6.2.3 Pass the 52” LED Cable through the Hood and entire length of the Extraction
Hose, such that the LED Cable Plug passes through the bottom of the
Flex Hose.
6.2.4 Connect the Grill to the Hood by snapping the Grill onto the rim of the Hood,
as shown in Fig. 2.
6.2.5 Connect the LED Cable Plug to the LED Cable Socket of the LED Cable that
is fixed to the edge of the Inlet Port.
Grill
LED Cable w/
Bulb Mount
LED
Bulb
LED Cable
Plug
LED Cable
Socket

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Fig. (3) – Extraction Hose Installation
The Extraction Hose is constructed of interlocking bands that enable its length
and shape to be adjusted. Note, the Extraction Hose will unravel if it is
lengthened or bent past its tolerance point. The diameter of the Extraction Hose
can be adjusted ~10% by rotating sections of the hose counterclockwise.
6.3.1 Install the Extraction Hose on the unit by sliding the end of the Extraction
Hose over the Inlet Port, as shown in Fig. 3.
If the diameter of the Extraction Hose needs to be increased, rotate the
end of the hose counterclockwise.
6.3.2 Hold the end of the Extraction Hose and rotate it clockwise, to reduce its
diameter, to fit it to the diameter of the Inlet Port.
6.3.3 Position the Hose Clamp at the base of the Extraction Hose and screw
the hex nut to tighten the Hose Clamp and secure the Extraction Hose on
the Inlet Port. Ensure that the connection is tight to optimize performance.
Hood
Extra ction Hose
VI. Assembly Instructions
6.3 Install Extraction Hose
Inlet Port
Hose
Clamp
Grill w/
LED Light
(Optional)

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VI. Assembly Instructions
6.4 Install Pop-Up Source Capture Vent (Optional)
®
Visit www.HealthyAir.com to download the manual with complete installation
instructions for the HealthyAir® Source Capture “Pop-Up” Vent.
The HealthyAir® Source Capture® “Pop-Up” Vent provides an alternative to the
use of extraction arms for source capture at the point of chemical application.
The Single-Inlet provides source capture for a single station, and the Dual Inlet
Pop-Up Vent serves two stations that are adjacent to one another.
The Pop-Up unit is designed to be installed in a table or work surface and
integrated with the HealthyAir® Source Capture Air Purification System, as
shown in Fig. 4.
The innovative design of this patented product enables the 8"x6" inlet vent to
"Pop-up" when the system is in use. When inactive, the vent may be
"Pushed-down" to hide it from view. The result is a system that offers
increased collection efficiency, optimized airflow, aesthetically appealing
design and simplicity of use.
Note that, the HealthyAir® Air Purification System can either be set to exhaust
in the room, as a Recirculating Ventilation system, or exhaust to outside, as
an Outside Ventilation system, and unit can either be located near the table or
positioned in a remote location.
6.4.1 Install the Source Capture® Vent in the table or work surface in
accordance with the complete instructions provided in the HealthyAir®
Source Capture® “Pop-Up” Vent (download from
www.HealthyAir.com)
6.4.2 Duct the outlet of the Source Capture® Vent to the inlet of the
HealthyAir® Air Purification System. Refer to Fig. 4 for an example of
the setup for Recirculating Ventilation and Refer to Fig. 5 for an
example of the setup for Outside Ventilation.

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Fig. (5) – Pop-Up Vent Integration for Outside Ventilation
Fig. (4) – Pop-Up Vent Integration for Recirculating Ventilation
VI. Assembly Instructions
6.4 Install Pop-Up Source Capture Vent (Optional)

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VI. Assembly Instructions
The Outside Vent Adapter Kit enables a Recirculating Ventilation unit to be
converted to an Outside Ventilation unit that is capable of exhausting filtered air
out of the facility with connection to exhaust ducting.
The Outside Vent Adapter kit consists of one (1) Outlet Flange and one (1) Base
Blank-Off Plate, as shown in Fig. 6.
Fig. (6) –Outside Vent Adapter Kit
The HealthyAir® HA-SCP-G4 has two Outside Vent Outlet Ports, one located
on the back panel and one located on the side panel, as shown in Fig. 7. Either
Outlet Port may be used for outside venting, depending on which configuration
is more suitable for connection to exhaust ducting.
6.5 Install Outside Vent Adapter Kit for Outside Ventilation
Outlet Flange
Outlet Port
Base Blank-Off Plate

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VI. Assembly Instructions
Fig. (7) – Outside Vent Outlet Ports
6.4.1 Remove the (16) Caster Wheel Mounting Screws that are preinstalled
on the Base Plate.
6.4.2 Turn the unit upside down and position the Base Blank-Off Plate over
the Base Plate.
6.4.3 Position the Base Blank-Off Plate such that the bolt pattern for the
Caster Wheels on the Base Blank-Off Plate aligns with the bolt pattern
on the Base Plate.
6.4.4 Install each of the four (4) Caster Wheels and ensure that they are
tightly screwed in to secure the Base Blank-Off Plate.
Note, for Outside Ventilation application unit may also be setup without
the use of the Caster Wheels. In this case, simply reinstall the (16)
Caster Wheel Mounting Screws to secure Base Blank-Off Plate.
6.4 Install Outside Vent Adapter Kit for Outside Ventilation
Outside Vent
Outlet Port
(Back Panel)
Caster Wheels
Outside Vent
Outlet Port
(Side Panel)

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6.4.5
6.4.6
6.4.7
6.4.8
Fig. (8) – Outlet Flange Installation
Install the Outlet Flange on one of the Outside Vent Outlet Ports (either
side panel or back panel), based on a determination of the ideal setup
configuration, as shown in Fig. 8.
Install the Outlet Port Cover Plate on the Outside Vent Outlet Port that is
not being used. Ensure that the Outlet Port Cover Plate is secure, such
that the seal between the plate and adapter is airtight.
Connect a standard 4’’ diameter Exhaust Duct (not supplied) to the
Outlet Flange and use a standard hose clamp to secure the connection.
Run the Exhaust Duct out of the facility per applicable IMC codes.
VI. Assembly Instructions
6.4 Install Outside Vent Adapter Kit for Outside Ventilation
Outlet
Flange

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VII. Operation Guidelines
7.2 Source Capture System Activation
7.1 Source Capture System Acoustic Mat and Positioning
®
Place the HealthyAir Source Capture Air Purification System in the desired
location and place it on the Acoustic Mat to dampen the sound. Once the unit
is in place, adjust the Flex Hose to position the Hood approximately 6” from the
source of the particulate and fumes.
7.2.1 Plug the Power Cord into the Power Socket, located on the bottom of the
side panel of the unit, and then plug the other end of the cord into a wall
power socket.
Once plugged in, the Power indicator light [ ] will turn on and display a
red light.
7.2.2 Activate the unit by pressing the Power button located on the Control
Panel, shown in Fig. 9, or on the Remote Control.
Once the unit is powered, the motor will start with the Fan Speed set to the
Mid-Speed and the eHEPA® indicator will light up and display a green light,
which indicates that the eHEPA® system is activate.
7.3 Source Capture System Controls
Each of the respective control elements shown on the Control Panel Display in
Fig. 6 work as follows:
x
SPEED button, on the Control Panel and Remote Control, adjusts the
volume of airflow being taken in through the hood. Airflow speed can be
adjusted to one of three settings: Low – Mid – High Speed.
x
eHEPA button, on the Control Panel and Remote Control, turns the
eGrid on and off. When the eGrid is powered the symbol above the
eHEPA button, as well as the eGrid Active light, will turn green.
Pressing the eHEPA button once more will shut off the eGrid and turn
off the indicator light.

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VII. Operation Guidelines
7.3 Source Capture System Controls
Fig. (9) - Control Panel Display
TIMER button, on the Control Panel and Remote Control, is for
operation of the timing clock. When this feature is in use the unit will
automatically shut off after the set time expires. The system’s default
timing is 4 hours of operation.
To set the timer manually, press the TIMER button once for every hour
you wish to run the machine (i.e. press TIMER once for 1-hour of run
time, press TIMER twice for 2-hours of run time, press TIMER three
times for 3-hours of run time, and press TIMER four times for 4-hours of
run time).
If the TIMER button is pressed five (5) times, such that it passes
through the complete timing schedule, it will run continuously until the
unit is manually turned off.
LIGHT button, on the Control Panel and Remote Control, turns the
Hood LED Light on and off. When the LED Light is on the symbol above
the button turns green. Pressing the LIGHT button once more will turn
off the LED Light as well as the indicator light.
eGrid Active indicator light, on the Control Panel, indicates the status
of the eHEPA® and eGrid system. When the eGrid Active indicator light
is on, while the eHEPA button is on, the eGrid is functioning properly. If
the eGrid Active indicator light is off, while the eHEPA button is on, it
signals that the eGrid is malfunctioning and the unit requires service.
x
x
x

17
VIII. Filter Replacement
8.2 Filter Change
8.1 Replacement Filter
Fig. (10) – Access Door Removal
The HealthyAir® Source Capture Air Purification System (HA-SCP-G4) utilizes
the HealthyAir® Series 1111 Integrated Filter Module (HA-IFM-1111).
Note that, only manufacturer supplied HealthyAir® Replacement Filters are
compatible with HealthyAir® Source Capture Systems. No other replacement
filters are to be used with this unit. The improper use of non-manufacturer
supplied filters will void any potential warranty claim.
When the unit has been in operation for 400-hours, the Filter Change indicator
light, on the Control Panel, will begin to flash indicating that the filters must be
replaced as follows:
Note: Depending on usage and contaminates in the environment, the filter
may need to be replaced before the 400-hour default cycle expires. Contact a
representative to determine if you need to replace the filter more frequently.
8.2.1 Turn the Power Off and unplug the Power Cord from the Power Socket.
8.2.2 Remove the Access Door by unscrewing the two (2) Thumb Screws, as
shown in shown in Fig. 10.
Thumb
Screw
Access Door
Filter
Filter Compartment

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VIII. Filter Replacement
8.2.3
8.2.4
8.2.5
8.2.6
Fig. (11) – Replacement Filter Installation
Remove the used Integrated Filter Module.
Caution: The HV Contact Spring may store a slight charge even after
the unit is powered off. Avoid direct contact with the HV Contact Spring.
Install a new Integrated Filter Module (HA-IFM-1111) into the Filter
Compartment, as shown in Fig. 11. Ensure that the plastic wrap is
removed prior to installing the replacement filter.
Reinstall the Access Door, ensuring that the Access Door is properly
inserted back into its track. Once the Access Door is properly aligned
and set in place, secure it by screwing in the Thumb Screws.
Note that, if the Access Door must be properly installed to engage the
Safety Switch. If the Safety Switch is not engaged, the unit will not
power on.
Plug the Power Cord back into the Power Socket and wall socket.
8.2 Filter Change
Safety Switch
Integrated Filter Module
HA-IFM-1111
HV Contact Spring