Hella TOP MINI plus RvU Setup guide

Installation instructions and Instructions for use
These instructions must be read
Installation and operating elements
and use!
Top-mounted box TOP MINI plus RvU - Inspection from the bottom side
Top-mounted box TOP MINI plus RvI - Inspection from the inside
Operating guidelines
Installation instructions and Instructions for use
Table of Contents
Preliminary remarks HELLA Top-mounted box TOP MINI plus RvU - Inspection from the
bottom side Top-mounted box TOP MINI plus RvI - Inspection from the inside ...................3
General notes.......................................................................................................................4
CE marking...........................................................................................................................5
Safety instructions ................................................................................................................7
Designated use ..................................................................................................................15
Servicing, maintenance and repair ..................................................................................... 17
Operating guidelines...........................................................................................................19
Before installation...............................................................................................................22
Overview: Tools for the installation.....................................................................................23
General...............................................................................................................................24
Fixing of the box .................................................................................................................29
Installation guide rail...........................................................................................................33
Installation of the insect screen rail ....................................................................................35
Test run ..............................................................................................................................37
Statics.................................................................................................................................38
Installation – element with belt drive...................................................................................49
Installation – element with crank handle drive....................................................................50
Activation guidelines for electric drives...............................................................................51
Connection directives for motor drive .................................................................................52
Commissioning/functional check ........................................................................................58
Removal .............................................................................................................................59
Handing over report (for the fitter) ......................................................................................62
Handing over report (for the user) ......................................................................................63
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
3
Preliminary remarks HELLA
Top-mounted box TOP MINI plus RvU - Inspection
from the bottom side
Top-mounted box TOP MINI plus RvI - Inspection
from the inside
With this HELLA product you have opted for a high-quality product with a most up-to-date
technology that can nevertheless be easily installed and operated. In these instructions we
describe the basic installation, commissioning and use.
For authorized specialist staff
For the consumer (user)
The following symbols will assist you with the installation or use and require a safety-
conscious conduct:
Attention!
This symbol indicates instructions that, if disregarded, can put the user in
danger.
Attention!
This symbol indicates instructions that, if disregarded, can potentially
result in damage to the product.
This symbol indicates instructions for use or helpful information.
This symbol requires you to act.
Attention!
This symbol indicates a risk of injury or danger to life due to an electric
shock.
This symbol indicates parts of the product, for which you will find
important information in these installation instructions.
This symbol indicates the
cleaning of the product.
This symbol indicates the
maintenance and repair of
the product.
Installation instructions and Instructions for use
4
Subject to technical modifications – Date of Issue
November/2022
General notes
Questions
In case of questions concerning the installation or the use of your product, please consult
your authorized specialist shop.
Spare parts/repairs
Spare parts are available at your HELLA specialist shop. Only spare parts that are
approved by HELLA are allowed to be used.
Warranty/guarantee
Precondition for warranty and guarantee is a correct and regular maintenance of the sun
protection device (at least once a year).
Warranty claims are subject to statutory limitation periods. Service parts are excluded
from the warranty; the same applies for changes in color and changes in characteristics
caused by UV radiation.
As the composition or the chemical and physical properties of the plasters used are
beyond our control, the resistance of our systems to corrosion cannot be guaranteed,
Liability
In case of non-observance of the directions and information given in these instructions
and in case of improper operation or unintended use, the manufacturer shall not accept
any warranty claims concerning any damage to the product. In these cases, the liability
for consequential damage to any parts or persons is ruled out as well.
Legal notes
The graphs and texts of these instructions were carefully prepared. We cannot be held
liable for any errors and their potential consequences! Subject to technical modifications
to the product and to these instructions! These instructions include copyrighted
information. All rights reserved! The listed product or brand names are trademarks of the
respective owners.

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
5
CE marking
The top-mounted box TOP MINI plus with roller shutter from HELLA has a declaration of
performance as per the Construction Products Regulation and when equipped with a motor
drive, it also has the declaration of conformity as per the Machinery Directive or the
Directive for Electromagnetic Compatibility and meets the basic requirements of the
harmonised standard EN 13561 if used as intended. The respective declarations are
deposited with the manufacturers.
* ... Established wind resistance classes of the installed roller shutter profiles with the
corresponding guide rails - see chapter "Intended use".
The CE identification applies for the delivery status of the product. The product mounted
meets the requirements of the specified standard only, if
during installation the information and instructions given in these instructions as well
as the information and instructions of the manufacturers of the screws have been
observed,
the product is installed with the recommended type and number of fasteners/screws.
No changes, rebuildings or extensions, with the exception of those described in these
instructions, are allowed with this product. The fixed CE-label expires with any change,
rebuilding or extension.
HELLA Sonnen- und Wetterschutztechnik GmbH
A-9913 Abfaltersbach, Nr. 125
16
LE-AKRO-01-002
EN 13659:2004+A1:2008
Top-mounted box with roller shutter
TOP MINI plus
Exterior sun protection
Wind resistance class 0-6*
Installation instructions and Instructions for use
6
Subject to technical modifications – Date of Issue
November/2022
CE marking
The HELLA insect screen – moscita, an insect roller screen that is integrated in the
box/recess, is in compliance with the declaration of performance according to the
Construction Products Regulation. In case of proper use, it corresponds to the basic
requirements of the harmonised standard EN 13561. The respective declaration is
deposited with the manufacturer.
The CE identification applies for the delivery status of the product. The product mounted
meets the requirements of the specified standard only, if
during installation the information and instructions given in these instructions as well
as the information and instructions of the manufacturers of the screws have been
observed,
the product is installed with the recommended type and number of fasteners/screws.
No changes, rebuildings or extensions, with the exception of those described in these
instructions, are allowed with this product. The fixed CE-label expires with any change,
rebuilding or extension.
HELLA Sonnen- und Wetterschutztechnik GmbH
A-9913 Abfaltersbach 125
16
LE-ISRO-01-001
EN 13561:2004+A1:2008
Insect roller screen
moscita
Exterior insect screen
Wind resistance class 0
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
7
Safety instructions
These installation instructions refer to prefabricated elements, that (1) for
100% are made from parts, which are defined by us, and (2) which are
made in manufacturing processes, which are defined by us too; in all other
cases we do not provide any guarantee!
The safety instructions as well as the appropriate instructions must be read
carefully before installation and use. In case of non-observance of the
directions and information given in these instructions and in case of
improper installation and operation or unintended use, the manufacturer
shall not accept any warranty claims concerning any damage to the
product. In these cases, the liability for consequential damage to any parts
or persons is ruled out as well.
- Follow the described installation steps and pay attention to
recommendations and notes.
- Keep these instructions in a safe place.
- All installation and removal works, as well as maintenance and repair
works are only allowed to be carried out by authorised and qualified
specialist staff.
- If switching, automatic or radio control devices are used to operate the
units, the information given in the enclosed instructions of the
manufacturer must be observed.
- During operation do not put your hand into or touch movable parts.
- Ensure that clothing or body parts cannot get caught on the unit.
- Observe the regulations for prevention of accidents of the employer's
liability insurance association!
- Before operation check the unit for visible damage. If the unit is
damaged, it should not be used; please consult authorized specialist
staff immediately.
- Risk of injury and accident due to the weight of the product!
- Take safety measures against the danger of squashing, especially when
operating the unit with automatic devices.
- Place the operating switch within sight of the unit, but not near any of the
moving parts.
- Never let children play with the unit.
A sun protection device with electric drive cannot be retracted without
current. We therefore recommend the use of an emergency power
generating unit or a motor with an emergency crank handle, especially in
regions with frequent power failures.
If the curtain of the selected element has more than 20 kg, an additional
fixing device has to be provided for the box.
Installation instructions and Instructions for use
8
Subject to technical modifications – Date of Issue
November/2022
Safety instructions
Danger of suffocation!
Ensure that the foil cannot get into the hands of children. Keep the foil in a
safe place.
ATTENTION!
For children / adults a lowered roller shutter is
no protection against a fall out of the window!
Attention! Risk of injury or danger to life due to an electric shock!
- Set-up, examination, commissioning and error correction of the unit must
only be performed by authorised or trained expert staff (as per VDE
0100).
- Switch off the current to the connecting lines when working at the unit.
There is danger to life! Take safety precautions against unintentional
switching on!
- Check the electrical wires regularly for damage. Do not use the unit if
any damage is found.
- Our electrically driven units are in accordance with the regulations for
power plants acc. to VDE 0100. We cannot guarantee for the operational
reliability of the unit with non-approved modifications.
- White motor cables are not UV-resistant and must therefore be routed in
empty conduits, cable ducts, or similar.
- The enclosed installation instructions of the electrical devices supplied
must be observed.
Units with motor drive:
The drives used are operated with a voltage of AC 230V/50Hz. Please
check the power supply provided by your utility company before connecting.
Any other voltage can destroy the drives.
Units with crank handle drive:
Fold the crank handle only into the specified direction. Operate the unit
steadily, avoid using force.
Do not continue to raise or lower the roller shutter curtain, when the limit
stop is reached. The limit stops protect your units.
Units with crank handle drive and lift tape:
Fold the crank handle only into the specified direction. Operate the unit
steadily, avoid using force.
Do not continue to raise or lower the roller shutter curtain, when the limit
stop is reached. The limit stops protect your units.

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
9
Safety instructions
Formation of condensation water:
Do not let the window tilted for extended periods of time, when the roller
shutter curtain is lowered. Otherwise condensation water will form on the
blind. If the outside temperatures are below the freezing point, this will lead
to the formation of ice.
Installation instructions and Instructions for use
10
Subject to technical modifications – Date of Issue
November/2022
Safety instructions
Operation during storms:
During strong winds close the windows
or raise the sunblind to the upper end
position. Take care, that no draught can
arise, even during your absence. If the
window is open, the closed sunblinds
cannot withstand all wind loads. The
given wind class is only guaranteed with
a closed window.
Operation during heat:
On hot summer days a heat
accumulation may occur behind closed
roller shutter curtains - distortion of
plastic profiles (reaching the
dimensional stability under heat Vicat
softening temperature). In order to
prevent damage, the blinds must be
opened so far that all light gaps are
opened. Due to rear ventilation, the
distortion of the plastic profiles (roller
shutter curtains) is reduced!
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
11
Safety instructions
Operation in case of frost:
In case of frost the sunblind can freeze
shut. Avoid using force to operate the
sunblind and do not use it, if there is
snow or ice in the guide rails. Do not
operate the sunblind if it is frozen solid.
The automatic control devices must be
switched off if there is a risk of freezing.
Travel range:
Please make sure that no obstacles
block the guide rails of the sunblind.
Installation instructions and Instructions for use
12
Subject to technical modifications – Date of Issue
November/2022
Safety instructions
Incorrect operation:
Never push up the blind or pull it down,
this could cause malfunctions. Do not
put your hand between movable parts.
There is risk of injury.
Using the product for the wrong
purpose:
Use the sunblinds solely for the
described purpose. Any wrong use can
endanger the user and result in damage
to the product. Do not overload the
sunblind, e.g. with additional weights. If
the product is used for a different
purpose, the right to claim under
guarantee is forfeited.
Accessibility of the operating
devices:
Place the operating switch within sight
of the unit, but not near any of the
moving parts. Never let children play
with the operating devices, such as:
hand-held radio transmitter, switches or
automatic devices. There is danger of
squashing, especially when operating
the unit with automatic devices. Fix the
operating switch at a point where the
disabled also have access.

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
13
Safety instructions
Automatic sunblinds in front of
balcony or terrace doors:
If a sunblind with motor drive, that is
connected to an automatic device, is
installed in front of the only access to
your balcony or terrace, you can lock
yourself out. Please switch off the
automatic device, if you enter the
balcony or the terrace.
Observe the motor runtime:
The motors used are not suitable for a
non-stop operation. The integrated
thermo protection switches the motor off
after approx. 4 minutes. After approx. 10
to 15 minutes the product is ready for
use again.
Installation instructions and Instructions for use
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Storing
- Keep dry when storing!
- Cover the boxes with materials that are impervious to light.
- Do not use transparent foils, because this can cause the welding of the
EPS due to the possibly occurring lens effect.
Protection of the product during construction phase
During the construction phase, the element to be mounted must be
protected against the weather. Materials made of EPS must be plastered
within three months.
Recommendations:
- Protection of the insulating material by applying a plaster base
- Covering the upper surface (do not use transparent foils!)
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
15
Designated use
Sun protection
Thermal protection
Sight screen
Anti-glare blind
Noise insulation
Protection against burglary
Weather protection
Do not use the units or retract the blinds with strong wind, continuous rain, snowfall or
frost. We recommend the use of wind warning systems in combination with the appropriate
control devices to retract the sun protection devices with predefined wind forces after a set
time delay.
Wind resistance class
according to EN 13659
0 1 2 3 4 5 6
Nominal test pressure
p [N/m²]
<50 50 70 100 170 270 400
Safety test pressure
1.5 p [N/m²]
<75 75 100 150 250 400 600
Maximum wind speed
v [km/h]
<383849617488117
Wind force according to
Beaufort
<5 5 6 7 8 9 11
Roller shutter profile K37:
Guide rail width 36, 45, 61
Wind resistance class
Up to a complete width
of [mm]
6700
51000
41100
31400
21600
11700
Installation instructions and Instructions for use
16
Subject to technical modifications – Date of Issue
November/2022
Designated use
Roller shutter profile K52:
Guide rail width 36, 61
Wind resistance class
Up to a complete width
of [mm]
61100
51300
41500
31800
22200
12300
Roller shutter profile A37:
Guide rail width 36, 45, 61
Wind resistance class
Up to a complete width
of [mm]
61500
51800
42200
32600
22900
13000
Roller shutter profile A52:
Guide rail width 36, 61
Wind resistance class
Up to a complete width
of [mm]
62000
52400
42800
33000
2
1

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
17
Servicing, maintenance and repair
An unintentional switching on of units with motor drive is possible. Make
sure that the automatic control device is switched off and that the current
supply is interrupted during cleaning or maintenance work. If the unit is
operated manually, the operating crank handle must be unhooked and
kept in a safe place.
Cleaning:
As a sun protection device fixed outside, your units can get
dirty in the course of time. This will not reduce the usability
of your unit. The powder-coated parts will remain
presentable for longer, if they are cleaned regularly with a
soft woollen cloth.
Do not use solvents, alcohol (rubbing alcohol) or scouring cleansing
agents! Use a mild household cleaner and a soft cloth to wash down
fingerprints and light grease- or oil patches. Rinse off with clear water
and dry with a soft cloth.
Never press the profiles sharply, there is risk of snapping. Never use a
high-pressure cleaner. There is a risk that the surface of the profiles is
affected by the pressure and the heat.
Remove regularly dirt or objects from the guide rails.
Installation instructions and Instructions for use
18
Subject to technical modifications – Date of Issue
November/2022
Servicing, maintenance and repair
Maintenance:
All inspection and maintenance works must be carried out
by a
specialised company from HELLA or a HELLA partner.
Regularly check the electrical wires of motor driven units for
damage. Check the mechanical parts of your unit for visible
damage. After exceptional events such as storm, hail, sleet,
maloperation or the like, the unit must be checked for
noticeable damage prior to operating it. If the unit is
damaged, it must not be used; consult authorized specialist
staff immediately. It is recommended to have the unit
maintained by specialist staff on an annual basis. This way
wear is detected at an early stage and damage to the unit is
prevented.
Repair:
Improper repair works may cause both risk of injury to persons or
damage to the units.
Repair works must be carried out by a HELLA specialist company or a
partner company of HELLA.
Only use original spare parts from HELLA.
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
19
Operating guidelines
Lift tape:
Open/close shutters by pulling on the
lift tape.
Pull the lift tape steadily and vertically
downwards or upwards out of the
take-up reel box.
The lateral deflection of the lift tape
results in an augmented wear. The lift
tape can be damaged. This may
cause malfunctions.
The lift tape is wrapped automatically
in the wrapper. Ease the lift tape
towards the top, never let it loose.
Operate the lift tape slowly in the last
third during opening. The roller shutter
should not be allowed to smash into
the top. Operate the lift tape slowly in
the last third during closing. Avoid any
jerky operation.
Installation instructions and Instructions for use
20
Subject to technical modifications – Date of Issue
November/2022
Operating guidelines
Crank handle drive:
Opening/closing the roller shutter
curtain by turning the crank rod.
Slow down the turning motion of the
crank handle before the roller shutter
curtain is opened completely. Slow
down the turning motion of the crank
handle before the blind is closed
completely.
Avoid excessive bending of the crank
rod. This results in stiffness and
augmented wear.
The roller shutter curtain should not
be allowed to smash into the top.
Do not carry on turning the crank
handle with force when the roller
shutter curtain is completely opened.
If the roller shutter is completely
closed, do not carry on turning the
crank handle into the downwards
direction, as soon as you notice a
resistance.
Elements with a crank handle drive
have a crank handle freewheel in the
lower stop to protect the unit.

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
21
Operating guidelines
Motor drive:
By operating a switch, a hand-held
radio transmitter or an automatic
device, the roller shutter moves "Up or
Down". The end points of the drive are
adjusted ex works. Please observe
the enclosed instructions of the
manufacturer of the drive, if any
modification is required.
The roller shutter stops by releasing a
touch contact switch or - if a locking
pushbutton is used - by pushing the
counter or stop button.
Please refer to the enclosed
instructions of the manufacturer for
operating possibilities via control
devices.
Insect roller screen:
Open/close the insect screen by
locking or unlocking the insect screen
end rod at the lower end stop.
Lock and unlock Easy-Click end rod
by pressing the end rod downwards.
The insect roller screen is not
moveable when the roller shutter
curtain is closed completely.
Installation instructions and Instructions for use
22
Subject to technical modifications – Date of Issue
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Before installation
Check the product immediately for possible shipping damage and for
compliance with the delivery receipt.
If parts are missing or damaged, please consult your supplier immediately.
Check the mounting base and ensure that the mounting material to be used
complies with the given conditions to guarantee proper installation. In case
of doubt, please seek advice from a specialist enterprise for fixing
techniques.
The packaging cardboard box should not be exposed to humidity. To
protect it from rain during transport, it should be covered by a foil.
Carry larger units by two persons. Transport and store the units carefully to
prevent injury of persons and damage to the product.
Remove the packaging material carefully. When using a knife, be careful
not to damage the packaging content and to avoid cuts!
Dispose of the packaging material via recycling.
Caution!
A wrong installation can endanger the user seriously. Please strictly
observe the installation instructions. Close off the place of installation.
When working at higher heights, there is risk of falling. Suitable ascent
supports, scaffoldings and fall protection devices are to be used. Please
make sure that the ascent supports stand solidly and provide a firm grip.
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
23
Overview: Tools for the installation
Battery-powered drill
+ bit set
Drill
Drill set
acc. to Mounting base
Level
Measuring tape Pin Hammer
Combination pliers
Installation instructions and Instructions for use
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General
Illustration serves as an example
Distance from the edge
- PVC guide rail = 80 mm
- Aluminium guide rail = 125 mm
After the installation the guide rails must be absolutely perpendicular and
they must be aligned in parallel.
Legend
Element height
Distance from the edge
Element width
Guide rail
Top-mounted box
1
2
2
=
=
3
4
5

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
25
General
Mounting material guide rails
PVC guide rail
Guide rail length Number of fixings
to 600 mm 2 units
600-850 mm 3 units
851-1100 mm 4 units
1101-1350 mm 5 units
1351-1600 mm 6 units
1601-1850 mm 7 units
1851-2100 mm 8 units
2101-2350 mm 9 units
2351-2600 mm 10 units
2601-2850 mm 11 units
2851-3100 mm 12 units
Nipple screw 4.2x10 mm
30,5
61
40,5
61
40,5
30,5
Installation instructions and Instructions for use
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Subject to technical modifications – Date of Issue
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General
Mounting material guide rails
PVC double guide rail for insect screen
Guide rail length Number of fixings
to 600 mm 2 units
600-850 mm 3 units
851-1100 mm 4 units
1101-1350 mm 5 units
1351-1600 mm 6 units
1601-1850 mm 7 units
1851-2100 mm 8 units
2101-2350 mm 9 units
2351-2600 mm 10 units
2601-2850 mm 11 units
2851-3100 mm 12 units
Nipple screw 4.2x10 mm
61
63,5
30,5
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
27
General
Mounting material guide rails
Aluminium double guide rail
Guide rail length Number of fixings
to 600 mm 2 units
600-850 mm 3 units
851-1100 mm 4 units
1101-1350 mm 5 units
1351-1600 mm 6 units
1601-1850 mm 7 units
1851-2100 mm 8 units
2101-2350 mm 9 units
2351-2600 mm 10 units
2601-2850 mm 11 units
2851-3100 mm 12 units
Fastening clip +
- Wooden/plastic window frames: Tapping screw with countersunk
head 3.9x13 mm
- Metal window frames: Countersunk screw 3.9x16 mm
30,5
61
39
Installation instructions and Instructions for use
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Subject to technical modifications – Date of Issue
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General
Mounting material guide rails
Aluminium double guide rail for insect screen
Guide rail length Number of fixings
to 600 mm 2 units
600-850 mm 3 units
851-1100 mm 4 units
1101-1350 mm 5 units
1351-1600 mm 6 units
1601-1850 mm 7 units
1851-2100 mm 8 units
2101-2350 mm 9 units
2351-2600 mm 10 units
2601-2850 mm 11 units
2851-3100 mm 12 units
Fastening clip +
- Wooden/plastic window frames: Tapping screw with countersunk
head 3.9x13 mm
- Metal window frames: Countersunk screw 3.9x16 mm
61
62,5
30,5

Installation instructions and Instructions for use
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29
Fixing of the box
Installation clip technology
Option 1: Universal adapter profile
Sealing (1) in line with the connection joint is recommended.
Screw the centred adapter profile onto the cover frame.
The universal adapter profile must be flush with the cover frame (2).
Mounting material not included in the delivery.
Recommendation:
- Wooden/plastic window frames: Tapping screw with countersunk head
4.2x32 mm
- Metal window frame: Self-drilling screw 4.2x38 mm
1
2
Installation instructions and Instructions for use
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Fixing of the box
Installation clip technology
Option 2: Mount clip adapter
Sealing (1) in line with the connection joint is recommended. Clip the clip
adapter centrally onto the window frame.
Never strike with a hammer onto the spring tab.
Legend
Sealing recommended
e.g. wood underlay
1
2
1. 2. 3.
Installation instructions and Instructions for use
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31
Fixing of the box
Installation of the box to the window frame
Installation situation is applicable for universal adapter profile and clip adapter
The window must be clipped in completely over the complete length (first on
the right, then on the left and then in the middle) (see fig.). If necessary,
press again.
1.
2.
1.
2.
3.
4...
Installation instructions and Instructions for use
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Fixing of the box
Installation of the box to the window frame
Legend
Break-out side cover edge
Fastening style
Covering cap
1. Break out the side
cover edge depending
on the fastening stud
used. Screw the
fastening stud onto the
side covers on both
sides (maximum screw
length: 20 mm).
2. Screw the fastening
stud onto the window
frame.
3. Mount cover plates to
side covers.
1
2
3

Installation instructions and Instructions for use
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33
Installation guide rail
Element without insect screen
Legend
Clamp nipple screw
(for plastic guide rails)
Mounting clip
(for aluminium guide rails)
Countersunk drilling screw
1. Mount the clamp nipple
screw or mounting clip
to the window frame as
per definition of the
mounting material.
Select the position so
that the outer edge of
the guide rail is flush
with the outer edge of
the jamb.
2. Clip the guide rails onto
the clamp nipples or the
mounting nipples.
3. Slide the guide rails
under the box.
The guide rails must be
aligned absolutely vertically
and parallel after
installation.
12
3
1.
3.
2.
Installation instructions and Instructions for use
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Installation guide rail
Element with insect screen on the inside – one-piece guide rail
Turn the guide rails in way
that the locking pieces are
at the bottom.
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
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35
Installation of the insect screen rail
Loosen the clamping screw,
push the locking pieces to
the desired position and
fixate them by means of
clamping screws.
Tilt the end rod if necessary,
pull it down and thread it
into the guide rail below the
insect screen stoppers.
Check the function of the
roller blind and locking
mechanism.
Installation instructions and Instructions for use
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Installation of the insect screen rail
Locking of the insect roller screen
Legend
Locking bolt
Glider
Handle rail Insect roller screen
1. Pull the handle rail (3)
horizontally downwards.
2. The gliders (2) in the
handle rail snap into the
locking piece (1).
3. To unlock the end rod,
push it horizontally
downwards by approx. 1
cm and let it loose. The
insect roller screen
moves with reduced
speed towards the top.
Operating the handle rail
horizontally is mandatory.
1
23

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
37
Test run
3 test runs of the system.
3x
Installation instructions and Instructions for use
38
Subject to technical modifications – Date of Issue
November/2022
Statics
Fixing of the box with screw-in anchor
Legend
Screw-in anchor
1. Screw the screw-in
anchor into the groove
in the top cover.
2. Bend and/or cut the
screw-in anchor in
accordance with the
installation situation and
screw it onto the
mounting base.
1
1.
2.
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
39
Statics
Installation of the static bracket RvU
1.
2.
Installation instructions and Instructions for use
40
Subject to technical modifications – Date of Issue
November/2022
Statics
Installation of the static bracket RvU
3.
4.
1.
2.
3.

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
41
Statics
Installation of the static bracket RvU
5.
6.
1.
2.
!
Installation instructions and Instructions for use
42
Subject to technical modifications – Date of Issue
November/2022
Statics
Installation of the static bracket RvU
7.
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
43
Statics
Installation of the statics bracket RvI
1.
2.
Installation instructions and Instructions for use
44
Subject to technical modifications – Date of Issue
November/2022
Statics
Installation of the statics bracket RvI
3.
4.
1.
2.
1.
2.

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
45
Statics
Installation of the statics bracket RvI
5.
6.
1.
2.
Installation instructions and Instructions for use
46
Subject to technical modifications – Date of Issue
November/2022
Statics
Fastening of the box with statics bracket
When providing the screw
connections, the borehole
must be pre-drilled with the
core diameter of the
fastening screw.
Make sure that the screw
connection to the steel
reinforcement of the window
has been made! Check this
according to the window
type.
Legend
Statics bracket
Bottom strengthening profile
Mounting material for the window
frame
1
1
2
1
3
2
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
47
Statics
Fastening of the box with statics bracket
Legend
Mounting material (not included in the
delivery)
Recommendation for reinforced
concrete ceiling: Fischer ULTRACUT
FBS II 8x130 80/65 US TX
Spacer blocks pressure-resistant (not
included in the delivery)
Statics bracket
2 mounting tabs
8 self-tapping pan-head screw 6x16
Mounting material for window frame
(not included in the delivery)
plastic profile
Borehole Ø5 mm through the first bar
For all 4 screws, drill the
first bar of the plastic profile
with Ø5 mm through the
mounting bracket.
Fastening of the box
towards the top using the
appropriate mounting
material. Underlay the
positions for the screwing in
a pressure-resistant way
using the spacer blocks.
1.
2.
1
2
3
1
2
4
4
5
3
Ø5
!
4
7
8
Installation instructions and Instructions for use
48
Subject to technical modifications – Date of Issue
November/2022
Statics
Fastening of the box with statics bracket
Legend
Mounting material (not included in the
delivery)
Recommendation for reinforced
concrete ceiling: Fischer ULTRACUT
FBS II 8x130 80/65 US TX
Statics bracket
Mounting bracket
8 self-tapping pan-head screws 6x16
Fastening board
Mounting material for window frame
(not included in the delivery)
Screw the mounting bracket at
the defined position to the
statics bracket. Fix the box
additionally from the front
using the appropriate
mounting material.
2
1.
1
82
2.
6
3
4
2
5

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
49
Installation – element with belt drive
In the standard version, the
shutters are delivered with
the lift tape and lift tape
winder already threaded.
Attach the lift tape winder at
the frame. Delivery without
screws.
The mounting height can be
selected as required.
We recommend:
Bottom edge lift tape winder
= bottom edge casement.
The lift tape must be
absolutely perpendicular.
Installation instructions and Instructions for use
50
Subject to technical modifications – Date of Issue
November/2022
Installation – element with crank handle drive
Legend
Universal joint
Crank rod
Locking clip for the crank handle
Crank holder
As a standard, the roller
shutter and the bearing are
pre-assembled when
delivered.
1. Place the crank rod
onto the universal joint.
Please pay attention to
the alignment of the
boreholes.
2. Attach the crank handle
securing clip to the
crank rod.
3. Mount the crank holder
at a suitable place.
1
2
3
4
1.
2.
3.
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
51
Activation guidelines for electric drives
The motors we use are drives with integrated planetary gear, brakes, limit
stops at the top and at the bottom, and thermo cut-off switches, also not
only a motor, but a complete drive system.
In some respect, the drives do NOT correspond to other household
electrical consumers. Please strictly observe the following notes and safety
instructions.
The construction, checking, commissioning and error-correcting of the
electrical system are only allowed to be carried out by an electrician (acc. to
VDE 0100). In case of improper connection, considerable danger can arise
for the user.
-Follow the wiring diagram precisely!
- We cannot accept responsibility for damage, that can result from
improper installation.
- Never simultaneously activate the drives with an UPWARDS and a
DOWNWARDS signal!
-Keep a break of approx. 0.5 seconds between the UPWARDS and
the DOWNWARDS command (is often neglected with Instabus EIB-
systems).
Radio interference suppression
The drives are provided with a radio interference suppression according to
the current VDE standards and EC Guidelines. If the drives are operated
with other devices, that include interferences, it is the fitter's duty - as part of
the obligation to suppress interference - to ensure that the entire unit
complies with the current regulations.
Operation in wet spaces
The drives are "splash-proof"; if they are operated in wet spaces, the VDE-
guidelines, inter alia VDE 0100/Parts 701, 702, the guidelines of the local
electric supply companies and of the TÜV must be observed and fulfilled.
Both the instructions and notes given in these instructions, as well as
the instructions and notes given in the respective enclosed
instructions of the manufacturers of the drive systems must be
observed.
Installation instructions and Instructions for use
52
Subject to technical modifications – Date of Issue
November/2022
Connection directives for motor drive
The electrical connection is described in the enclosed instructions of the manufacturer of
the motor drive and must be carried out in accordance with these instructions
Connect the Hirschmann plug connection by cable as shown in the
illustrations below.
Hirschmann plug
connection
Descriptions Hirschmann
connector
STAS 3 with
retaining clip
Art. no. 05350019
Hirschmann cable
socket
STAK 3
Art. no. 05350020
Installation on the motor side on the facade side
Terminal
connections
without radio
(view from the front)
1 blue (N)
2 black (phase)
3 brown (phase)
4 yellow/green (PE)
1 blue (N)
2 black (phase)
3 brown (phase)
4 yellow/green (PE)

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
53
Connection directives for motor drive
Directions for radio motors:
For elero radio-controlled tube motors, the connections no. 2 (black) and no. 3 (brown)
must be connected in the junction box (bridge) by the customer.
View: Connection of elero radio-controlled tube motor with Hirschmann plug connection
with bridge in the junction box
For Somfy radio-controlled tube motors (radio system RTS and io) a 3-pin supply line is
sufficient (connection 3 not assigned).
Note:
Some motors are operating resources of the protection class II (protective insulation – a
protective conductor is not required).
Therefore, the motor cable of this motor type is not provided with a protective conductor
connection (PE – yellow/green).
Colour chart for connecting cable
Protective conductor PE
Phase
Phase
Neutral conductor N
blue
black
brown
yellow/green
1
2
3
4
Mains
123
4
321
4
Installation instructions and Instructions for use
54
Subject to technical modifications – Date of Issue
November/2022
Connection directives for motor drive
View: Connection via Hirschmann plug connection-in connector
View: Connection via Hirschmann plug connection-in connector between motor and the
switch for roller shutter (surcharge!) As a standard the cable length on the motor side is
approx. 3000 mm.
Colour chart for connection cable Colour chart for connection cable
blue
brown
black
yellow/green Protective conductor PE
Phase dir. of rotation 2
Phase dir. of rotation 1
Neutral conductor N
Motor mounted
on the left side
(seen from the inside)
Motor mounted
on the right side
(seen from the inside)
down
up
Dir. of rotation
blue
brown
black
yellow/green
N
PE
N
PE
Switch Switch
1 blue
2 black
3 brown
4 yellow/
green
1
2
3
4
1
3
2
4
RIGHT ROLLER
Coupling
Plug
Coupling
Plug
123
4
321
4
123
4
321
4
Protective conductor PE
Phase dir. of rotation 2
Phase dir. of rotation 1
Neutral conductor N
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
55
Connection directives for motor drive
View: Direct wiring between motor and switch with roller shutter, standard cable length
approx. 3000 mm.
Colour chart for connection cable Colour chart for connection cable
blue
brown
black
yellow/green
Motor mounted
on the left side
(seen from the inside)
Motor mounted
on the right side
(seen from the inside)
down
up
Direction
of rotation
blue
brown
black
yellow/green
N
PE
N
PE
Switch Switch
RIGHT ROLLER
Protective conductor PE
Phase direction of rot. 2
Phase direction of rot. 1
Neutral conductor N
Protective conductor PE
Phase direction of rot. 2
Phase direction of rot.1
Neutral conductor N
Installation instructions and Instructions for use
56
Subject to technical modifications – Date of Issue
November/2022
Connection directives for motor drive
A
ctivation of a drive
It must be ensured, that a
drive is provided with a
locking mechanism, so that it
can be activated in one
running direction only (see
adjacent illustration).
Otherwise, there is the risk
that enormous loads occur,
that the limit stops get
destroyed and that the drive
malfunctions.
This regulation does not
apply for radio-controlled
and electronic drives.
CORRECT
Junction box
Junction box
Drive system
Plug 1-pole
Power
supply system
Junction box
Junction box
Drive system
Plug
Power
supply system
WRONG

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
57
Connection directives for motor drive
Parallel connection of two or more drives
The drives of a commonly
controlled unit never have
precise running times!
Therefore, if several drives
are to be commonly
operated with one switch, a
separate contact should be
provided for every drive and
every running direction
(galvanic isolation of the
drives). Please see also to
the adjacent illustration.
Jointly controlling several
drives requires control
and/or automatic equipment.
Otherwise, there is the risk
that enormous loads occur,
that the limit switches get
destroyed and that the drive
malfunctions.
With several switches,
provide one-step or multi-
point control relays. When
controlling several drives,
use control equipment with
an interacting locking of
commands.
This regulation does not
apply for radio-controlled
and electronic drives.
CORRECT
Junction box
Junction box
Drive system 1
Plug 2-pole
Power
supply system
Drive system 2
WRONG
Junction box
Junction box
Drive system 1
Plug
Power
supply system
Drive system 2
Installation instructions and Instructions for use
58
Subject to technical modifications – Date of Issue
November/2022
Commissioning/functional check
Extend and retract the unit in and out completely. When extending the unit
for the first time, make sure no one is in the operating radius or standing
below the unit.
Make sure that during the later operation the units can be extended freely
and without blockings. Do not extend the unit, if objects or persons are in
the operating radius of the sun protection unit. Please observe the safety
instructions.
After the first extending check the mounting material and the construction
elements for strength.
Automatic control devices or switches, that are not in the operator's field of
vision, may not be used for test runs of motor driven units.
We recommend the use of a test cable for the provisional operation of the
motor.
Check all settings.
Check all screwed connections for tightness.
Clean the elements (see maintenance instructions).
Pass these instructions as well as possible instructions of the motor, switch
and control manufacturer on to the user.
Brief the user, whereupon you provide comprehensive information on the
safety and user instructions of the system.
Have the correct design of the system as well as the installation and briefing
with the safety information confirmed in writing (see handover report).
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
59
Removal
RvI- inspection from the inside
Move the roller shutter to
the lower end position.
Insulation can only be
removed when the roller
shutter is let down.
1. Push the rear top board
on the lower nose
towards the inside
using a slot-head
screwdriver or an
edged piece of wood
and open it over the
entire length.
2. Remove the insulation
body from the box.
1.
2.
Installation instructions and Instructions for use
60
Subject to technical modifications – Date of Issue
November/2022
Removal
RvU - inspection from the bottom side
Move the roller shutter to
the lower end position.
Insulation can only be
removed when the roller
shutter is let down.
1. Lever out the inspection
cover on the inner
corner towards the
bottom using a putty
knife and open it over
the entire length.
2. Remove the insulation
body from the box.
When closing the inspection
cover it must be ensured
that the sealing cord is
placed in the side cover
notch.
Legend
Sealing cord
Side cover
Inspection cover
1.
2.
12
3

Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
61
Removal in general
Switch the unit dead and take safety precautions against unintentional
switching on.
The removal is carried out in reverse order to the installation.
Installation instructions and Instructions for use
62
Subject to technical modifications – Date of Issue
November/2022
Handing over report (for the fitter)
Dear Customer,
We are glad that you have opted for a HELLA brand product. Our units are fabricated with
greatest care and many years of experience.
The instructions for use and the installation instructions have been handed over and must
be read before using the product.
An introduction has taken place.
The safety instructions were pointed out.
Your product
Top-mounted box TOP MINI plus with roller shutter
was manufactured in accordance with EN 13659:2004+A1:2008
and was installed professionally and handed over
on the .................................................................................................................................... .
Dealer
Name
Place
Postal code
Date
Name
Street
Customer
Place
House number
Signature
Signature
Date
First name
Installation instructions and Instructions for use
Subject to technical modifications – Date of Issue
November/2022
63
Handing over report (for the user)
Dear Customer,
We are glad that you have opted for a HELLA brand product. Our units are fabricated with
greatest care and many years of experience.
The instructions for use and the installation instructions have been handed over and must
be read before using the product.
An introduction has taken place.
The safety instructions were pointed out.
Your product
Top-mounted box TOP MINI plus with roller shutter
was manufactured in accordance with EN 13659:2004+A1:2008
and was installed professionally and handed over
on the .................................................................................................................................... .
Dealer
Name
Place
Postal code
Date
Name
Street
Customer
Place
House number
Signature
Signature
Date
First name
Installation instructions and Instructions for use
HELLA Interior Venetian
Blinds
regulate the lighting in a room
very comfortably, immediately
gracing it with much more
atmosphere.
HELLA Insect screens
and you decide who is allowed
to come in and who isn't.
HELLA Pleated Blind
folds up very compactly and
protects very well against the
sun and nosey glances where
only little space is available.
HELLA Outdoor Blinds
serve for the light regulation, as
view protection, anti-glare blind
and heat protection.
HELLA Front-mounted
Roller Shutter
for more safety and protection
against rain, wind, heat, the
cold, noise, incident light and
nosey glances, also available
for subsequent installation.
HELLA Vertical awning
With toggle catch mechanism
for a lovely façade design with
perfect heat and glare
protection.
For questions, wishes and ideas:
HELLA Infoline +43/(0)4846/6555-0
HELLA Sonnen- und Wetterschutztechnik GmbH
A-9913 Abfaltersbach, No. 125
Phone: +43/(0)4846/6555-0
Fax: +43/(0)4846/6555-134
e-mail: office@hella.info
Internet: http://www.hella.info
This manual suits for next models
1
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