YewdaleDefiant C40-120T User manual

yewdale.co.uk
Part no: 2007
Manufacturing Instructions
for YewdaleDefiant® cassetted blinds
(C40-120T)
Manufacturing Instructions
for YewdaleDefiant® cassetted blinds
(C40-120T)

YewdaleDefiant® Manufacturing instructions Part no: 20072
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-120T)
Safety Instructions:
1.Loops in pull cords, chains, tapes and inner cords that operate the product
can cause strangulation
2.To avoid strangulation and entanglement, keep cords out of the reach of
young children. Cords may become wrapped around a child’s neck
3.Move beds, cots and furniture away from window covering cords
4. Do not tie cords together. Make sure cords do not twist and create a loop

Call: [phone] Fax: [phone] Email: [email protected] Visit: www.yewdale.co.uk 3
C40-120T Cassetted Blinds:
911782
Fabric retaining pip
911737
Pair of bottom
bar end caps
911822
Tracker
bottom bar
end caps
911823
Tracker
bottom bar
911721
Bottom bar
70713
Pile seal
70713
Pile seal
940124
End plates (set)
940121
933010
Safety Cover Screw
940120
Headbox fascia 120
917277W
Geared down clutch
918240 - 53mm Barrel
940011
Transition plate (set)
70796
Zip
913680S
Metal ball chain
940005
Chain Guide
940006
Screws for
Chain Guide
933010
Screws for
End Caps
911137
Side channel 55mm face fix
911756
Side channel
55mm recess fix
70050
Recess fixing strip
940000B
Tracker Insert
940001B/W
Face/Recess
Fix Tracker
side channel
132
Grommet
918240
53mm Barrel
918252
65mm Barrel Sleeve
Barrel Sleeve
for tracker systems

YewdaleDefiant® Manufacturing instructions Part no: 20074
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-120T)
C40-120T Cassetted Blinds - Deduction Chart:
Recess to blind size - 3mm on the width and 2mm on the drop
Description Chart Part No. Deduction
Headbox Cut 940120 Blind width –6mm
Headbox cover/fascia cut 940121 Blind width –6.5mm
Barrel cut 918240 Blind width –43mm
Barrel Sleeve 918252 Blind width -94mm
Fabric width cut N/A Blind width –79mm
Fabric drop cut N/A Blind drop + 250mm
Zip cut 70796 Fabric drop –50mm
Bottom bar cut 911823 Blind width –114mm
Fabric insert cut 70163 Blind width –144mm
Side channel cut 940001 Blind drop –142mm
PVC tracker cut 940000 Blind drop –142mm
Bottom angle cut 70050 Blind width –0mm
Chain cut 913680S Refer to child safety guidelines

Call: [phone] Fax: [phone] Email: [email protected] Visit: www.yewdale.co.uk 5
Folded pocket with 70163 insert
Blind drop +250mm = Fabric Drop cut
Fabric drop –50mm = Zip cut
C40-120T Fabric diagram:

YewdaleDefiant® Manufacturing instructions Part no: 20076
Manufacturing Instructions
YewdaleDefiant®cassetted blinds (C40-120T)
1.Ensuring the head box/fascia profile is square within the saw, cut the head
box to size.
2.Ensuring the head box cover is square within the saw, cut the head box to
size making sure there is no distortion.
N.B It is critical that the profile is cut square to enable the cover to close.
3.Cut barrel, bottom bar, fabric, side channels and PVC insert to size.
4.File all aluminium cuts and cut a small V-shape in the top of the PVC tracker
profile to assist in fabric location.
5.Weld a small pocket at the bottom of the fabric. Weld zip onto fabric both
sides of the fabric to match the drop of the blind. Cut o any excess zip.
6.Attach fabric to barrel sleeve and bottom bar making it central on the
918252 barrel sleeve. Use double sided tape to fix the fabric in place on the
barrel. This barrel sleeve can now be slid over the top of the smaller barrel.
7.Make a small incision in the welded pocket in order to slide in the fabric
insert. Attach the bottom bar to the fabric using the fabric insert. Once
complete insert the end caps.
8.Insert the transition plates into the head box and attach the end plates
using 933010 screws.
9.Making sure the control is on the correct size, insert the control mechanism/
pin end into the barrel and place barrel and fabric into the head box.
10.Using the punch provided, punch a hole in the head box cover to enable the
chain to enter/exit the head box by:
a) Place the
template on the
control side of head
box cover and mark
the hole for the
chain guide using
a pencil (template
should be pushed
firmly against the
lip on the cover).
C40-120T Cassetted Blinds:
Use this
hole on the
template

Call: [phone] Fax: [phone] Email: [email protected] Visit: www.yewdale.co.uk 7
b) Remove the template and drill an 8mm hole.
c) Place the punch into position and tighten the bolt, ensuring the punch is
held square at all times.
N.B It is critical that the punch is held square.
11.To drill the holes for the safety screws at either end of the head box cover,
use the template provided. Mark the hole shown below with a pencil. When
marked, remove the template and drill a 4mm hole and countersink.
12.Attach the chain guide to the transition plate by threading the chain
through the chain guide and then by using 2 chain guide screws (940006)
attach this to the transition plate.
13.Attach head box cover onto the head box, close and secure using the 2
safety screws (933010).
14.Lift head box onto text rig and ensure blind operates correctly.
15.To transport blind, it is recommended that the barrel with fabric is removed
from the head box and packaged separately.
Ensure the relevant child safety device is used to comply with BS
EN13120:2009+A1:2014, BS EN16433:2014 and BS EN16434:2014.
Use this
hole on the
template

Yewdale, Enterprise Way,
Wickford, Essex SS11 8DH
Call [phone]
Fax [phone]
Email [email protected]o.uk
Visit yewdale.co.uk
For more information on all
Yewdale products, please call
the sales department.