Henny Penny 580 KFC User manual

Global Foochervice Solutions
l * .
Henny Penny
Pressure Fryer __
odel 580 KFC ... .
1

Henny Penny Model 580
HENNY PENNY 8 HEAD PRESSURE FRYER
Model 580 Electric Fryer
SPECIFICATIONS
Height 60" (155 cm)
Width 24" (61 cm)
Depth 41" (104 cm)
Floor Space Approximately 7 sq. ft. (.65 sq. m.)
Pot Capacity 8 Head of chicken (22 lbs.)(9.9 Kg.)
100 lbs. shortening (45.4 Kg.)
Electrical 120/208 VAC, 3 Phase, 50/60 Hz, 47.2 Amp, 17 KW
120/240 VAC, 3 Phase, 50/60 Hz, 40.9 Amp, 17 KW
200 VAC, 3 Phase, (Delta) 50/60 Hz, 49.1 Amp, 17 KW
240 VAC, 3 Phase, (Delta) 50 Hz, 40.9 Amp, 17 KW
380 VAC, 3 Phase, 50 Hz, 25.8 Amp, 17 KW
415 VAC, 3 Phase, 50 Hz, 23.7 Amp, 17 KW
Heating Two 8,500 Watt Electric Immersion Elements
Pressure 12 PSI operating pressure (827 mbar)
14.5 PSI safety relief pressure (999 mbar)
Shipping Weight Approximately 600 lbs. (226.8 Kg.)
NOTE
A data plate, located on the right side panel, gives the information of the type of fryer,
serial number, warranty date, and other information pertaining to fryer. Also, the serial
number is stamped on the outside of the cookpot. See figure below.
FM01-305
 Revised 04-13-07

Henny Penny
LIMITED WARRANTY FOR HENNY PENNY APPLIANCES
Subject to the following conditions, Henny Penny Corporation makes the following limited warranties to the
original purchaser only for Henny Penny appliances and replacement parts:
NEW E UIPMENT: Any part of a new appliance, except lamps and fuses, which proves to be
defective in material or workmanship within two (2) years from date of original installation, will be
repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor. To
validate this warranty, the registration card for the appliance must be mailed to Henny Penny within ten
(10) days after installation.
REPLACEMENT PARTS: Any appliance replacement part, except lamps and fuses, which proves to
be defective in material or workmanship within ninety (90) days from date of original installation will be
repaired or replaced without charge F.O.B. factory, Eaton, Ohio, or F.O.B. authorized distributor.
The warranty for new equipment and replacement parts covers only the repair or replacement of the defective
part and does not include any labor charges for the removal and installation of any parts, travel or other expenses
incidental to the repair or replacement of a part.
EXTENDED FRYPOT WARRANTY: Henny Penny will replace any frypot that fails due to manufacturing or
workmanship issues for a period of up to seven (7) years from date of manufacture. This warranty shall not cover
any frypot that fails due to any misuse or abuse, such as heating of the frypot without shortening.
0 TO 3 YEARS: During this time, any frypot that fails due to manufacturing or workmanship
issues will be replaced at no charge for parts, labor, or freight. Henny Penny will either install a
new frypot at no cost or provide a new or reconditioned replacement fryer at no cost.
3 TO 7 YEARS: During this time, any frypot that fails due to manufacturing or workmanship
issues will be replaced at no charge for the frypot only. Any freight charges and labor costs to
install the new frypot as well as the cost of any other parts replaced, such as insulation, thermal
sensors, high limits, fittings, and hardware, will be the responsibility of the owner.
Any claim must be represented to either Henny Penny or the distributor from whom the appliance was
purchased. No allowance will be granted for repairs made by anyone else without Henny Penny’s written
consent. If damage occurs during shipping, notify the sender at once so that a claim may be filed.
THE ABOVE LIMITED WARRANTY SETS FORTH THE SOLE REMEDY AGAINST HENNY PENNY
FOR ANY BREACH OF WARRANTY OR OTHER TERM. BUYER AGREES THAT NO OTHER REMEDY
(INCLUDING CLAIMS FOR ANY INCIDENTAL OR CONS UENTIAL DAMAGES) SHALL BE
AVAILABLE.
The above limited warranty does not apply (a) to damage resulting from accident, alteration, misuse, or
abuse; (b) if the equipment’s serial number is removed or defaced; or (c) for lamps and fuses. THE ABOVE
LIMITED WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED, INCLUDING MERCHANTABILITY AND FITNESS, AND ALL OTHER WARRANTIES ARE
EXCLUDED. HENNY PENNY NEITHER ASSUMES NOR AUTHORIZES ANY PERSON TO ASSUME
FOR IT ANY OTHER OBLIGATION OR LIABILITY.

Section 1. INTRODUCTION ............................................... l-l
l-l. PressureFryer ............................................. l-l
l-2. Proper Care .............................................. l-l
l-3. Assistance ............................................... l-l
l-4. Safety ................................................... l-2
Section 2. INSTALLATION ............................................... 2-l
2-l. Unpacking Instructions ..................................... 2-5
2-2. Selecting the Fryer Location ................................. 2-5
2-3. LevelingtheFryer ......................................... 2-5
2-4. Ventilation of Fryer ........................................ 2-5
2-5. Electrical Requirements ..................................... 2-5
2-6. Testing the Fryer .......................................... 2-6
2-7. OperationalChecks ........................................ 2-6
2-8. International Electrical Requirements .......................... 2-7
Section 3. OPERATION ................................................. 3-l
3-l. Operating Controls ......................................... 3-l
3-2. LidOperation ............................................. 3-3
3-3. Melt Cycle, Operation ...................................... 3-5
3-4. Filling or Adding Shortening ................................. 3-5
3-5. Filtering Instructions ....................................... 3-6
3-6. Switches and Indicators ..................................... 3-8
3-7. Fryer Power Mode ......................................... 3-9
3-8. Mode Selection to Filter Shortening ........................... 3-9
3-9. start-up ................................................. 3-10
3-l 0. Cleaning the Frypot ........................................ 3-l 1
Section 4. TROUBLESHOOTJNG ........................................... 4-l
4-l. Introduction .............................................. 4-1
4-2. Troubleshooting ........................................... 4-l
Section 5. MAINTENANCE ............................................... 5-l
5-l. Introduction .............................................. 5-l
5-2. Arrangement ............................................. 5-l
5-3. Maintenance Hints ......................................... 5-l
5-4. Electrical Components ...................................... 5-l
5-5. High Temperature Limit Control .............................. 5-2
5-6. FuseHolders ............................................. 5-4
5-7. Cook/PumpSwitch ........................................ 5-5
5-s. Contactors ............................................... 5-6
5-9. Heating Elements .......................................... 5-8
5-10. Drain Switch .............................................. 5-10

Henny Penny Model 580
TABLE OF CONTENTS
Section Page
5-11. Temperature Probe...................................................................................... 5-10
5-12. Complete Control Panel.............................................................................. 5-12
5-13. Pressure Regulation .................................................................................... 5-12
5-14. Preventive Maintenance.............................................................................. 5-13
5-15. Reversing the Lid Gasket............................................................................ 5-13
5-16. Lid Counterweight...................................................................................... 5-14
5-17. Pressure Pads .............................................................................................. 5-16
5-18. Lid Adjustment ........................................................................................... 5-16
5-19. Adjusting the Magnet Plate (SN: GG015JJ and below) ............................ 5-18
5-20. Solenoid Valve Replacement...................................................................... 5-18
5-21. Operating Control Valve............................................................................. 5-20
5-22. Removal & Cleaning of Safety Valve ........................................................ 5-21
5-23. Pressure Gauge............................................................................................ 5-22
5-24. Drain Valve................................................................................................. 5-23
5-25. Nylatron Strips............................................................................................ 5-24
Section 6. PROGRAMMING................................................................................................ 6-1
6-1. Basic Programming Sequence .................................................................... 6-1
6-2. Cook Cycle.................................................................................................. 6-1
6-3. Error Codes................................................................................................. 6-2
6-4. Special Programming Modes...................................................................... 6-2
6-5. One Step KFC Parameters.......................................................................... 6-3
6-6. Test Procedures........................................................................................... 6-3
6-7. Special Functions........................................................................................ 6-4
Parts Section................................................................................................ 6-5
Wiring Diagrams......................................................................................... 6-20
SMS Programming (If Applicable)............................................................. 6-34
ii 302

ode!
The Henny Penny PressureFryer is a basic unit of food
processing equipment. It has found wide
application in institutional and commercial food
service operations.
A combination of Pressure,Heat, and Time is
automatically controlled to produce the optimum in a
tasty, appealing product.
Pressureis basic to this method of food preparation.
The pressure is developed from the natural moisture
of the food. The patented lid traps this moisture and
usesit assteam. Because the steam builds rapidly,
the greater part of the natural juices are retained
within the food. An operation valve vents excess
steam from the pot and maintains constant live
steam pressure.
Heat generated is another important factor of the
pressure fryer. Energy savings is realized due to the
unit’s short frying time, low temperature, and heat
retention of the stainless steel cookpot.
Time is important becausethe shorter time involved
in frying foods results in additional economies for
the user. Foods are table ready in lesstime than it
would take to fry them in a conventional open-type
fryer.
As in any unit of food service equipment, the Henny
Penny Pressurefryer does require care and
maintenance. Requirements for the maintenance
and cleaning are contained in this manual and must
become a regular part of the operation o.the unit at
all times.
Should you require outside assistance,just call
l-800-417-8417, or 937-417-8417.

The Henny Penny Pressure Fryer has many safety features
incorporated. However, the only way to ensure a safeoperation
is to fully understand the proper installation, operation, and
maintenance procedures. The instructions in this manual have
been prepared to aid you in learning the proper procedures.
Where information is of particular importance or safety
related, the words DANGER, WARNING, CAUTION, and
NOTE are used. Their usage is described below.
The word DANGER indicates an imminent hazard
which will result in highly serious injury such assecond
or third degree burns, loss of sight, and other perma-
nent injuries.
The word WARNING is used to alert you to a
procedure, that if not performed properly, might cause
personal injury, suchasburns and/or loss of sight, and
damage to the fryer.
The word CAUTION is usedto alert you to a procedure
that, if not performed properly, may damage the fryer,
or product.
The word NOTE is used to highlight especially impor-
tant information.

1. Cut‘&nd remove the metal bands from the carton.
2. Remove the carton lid and lift the main carton off the
fryer.
3. Remove corner packing supports (4).
4. Cut and remove the metal bands holding the fryer to the.
pallet.
Do not unlatch the lid before completion of steps 5, 6,
and 7.
5. Remove the fryer from the pallet. See page 2-3.
The fryer weighs approximately 600 lbs. (273 KG).
Extreme care should be taken when moving the fryer
to prevent personal injury.
6. Remove rear cover.
7. Load the Counterweight Assembly. See page 2-4.
8. Replace rear cover.
9. Cut warning tags from the lid assembly. The lidmay now
be unlatched.
10. Prepare the deadweight valve for operation.
The metal shipping support is placed inside the
deadweight valve housing to protect the orifice and
weight during shipment. This support must beremoved
prior to installation and start-up.
A. Unthread the top cap.
B. Remove the round weight.
C. Remove and discard the shipping support.
D. Clean the orifice with a dry cloth.
E. Replace the weight and secure the top cap.

11. Open lid and remove packing and racks from inside of
cookpot.
12. Remove the protective paper from the fryer cabinet. It
is necessary to clean exterior surface with a damp cloth.