Henny Penny Chick-fil-A Controls 500 User manual

Henny Penny Chick-fil-A Controls

Henny Penny Chick-fil-A Controls

Chick-fil-A Controls
TABLE OF CONTENTS
Section Page
Section1. INTRODUCTION ...........................................................................................1-1
1-1 Introduction...........................................................................................1-1
1-2 Assistance .............................................................................................1-1
1-3 Safety ...................................................................................................1-2
.............................................................................................................
Section2. OPERATION ...................................................................................................2-1
2-1 OperatingControls ................................................................................2-1
2-2 Clock Set..............................................................................................2-3
2-3 DiagnosticModeandSpecialFunctions .................................................2-5
2-4 Warningsand ErrorMessages ...............................................................2-8
2-5 BasicOperations ...................................................................................2-11
2-6 Clean-Out Mode...................................................................................2-16
2-7 ManuallySetting NeworUsedPeanutOil .............................................2-17
2-8 CheckingTemperature ProbeCalibration ...............................................2-17
Section3. TROUBLESHOOTING ...................................................................................3-1
3-1 Introduction...........................................................................................3-1
3-2 Troubleshooting .....................................................................................3-1
3-3 DiagnosticModeDetails........................................................................3-10
3-4 InformationModeDetails ......................................................................3-26
Warranty
FM01-908-A
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Henny Penny Chick-fil-A Controls
The Chic -fil-A controls for the Henny Penny models 500 (electric)
and 600 (gas) have many features to allow the Operator to produce
consistent, quality products. The controls monitor not only coo ing
times and temperatures, but also peanut oil condition, product
weights, product temperatures, and many other operational vari-
ables. The controls may vary the actual peanut oil temperature and
coo times, based on changes of the operational variables.
The controls also have very extensive self-diagnostic functions
which alert the Operator to both component and procedure
problems.
Some unique features of the fryer are listed below:
•Diagnostic Function-provides summary of fryer and
Operator performance. See section 2-4.
•Alarms and Error Messages-provide immediate feedbac for
Operator error or fryer malfunction. See section 2-5.
•Status Mode-allows the Operator to view basic fryer informa-
tion and status. See section 2-4.
•Information Mode-gathers and stores historic information on
the fryer and Operator performance, and can be viewed by the
Operator. See section 2-4.
•Oil Filter Enforcement-prevents the Operator from exceeding
approved number of coo cycles before filtering the peanut oil.
See section 2-4.
•Manual Program Mode-Operator can set time and tempera-
ture for nonstandard products. See section 2-4.
•Easy toggle between English and Spanish operation. See
section 2-4.
•lean-Out Mode-a preprogrammed function for cleaning the
frypot. See section 2-14.
Should you require outside assistance, just call Henny Penny
Corporation at 1-800-417-8405, or 937-456-8405.
SE TION 1. INTRODU TION
1-1. INTRODU TION
1-2. ASSISTAN E
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Henny Penny Chick-fil-A Controls
2-1. OPERATING ONTROLS Figure 2-2 shows the location of following computer control
items.
Figure Item Description Function
No. No.
2-2 1 Lights when the control calls for heat and the peanut oil should
start heating.
2-2 2 Digital Display Shows all the functions of the coo ing cycle, Program Mode,
Diagnostic Mode and alarms.
2-2 3 Lights when the solenoid closes and pressure starts to build inside
frypot.
2-2 4 Flashes when the peanut oil temperature is NOT at the proper
temperature for dropping product into the frypot.
2-2 5 Lights when the peanut oil temperature is 5°F below setpoint to
15°F above the coo ing temperature, signaling product can now
be be coo ed.
2-2 6 Press to display current fryer information and status. If pressed in
the Program Mode, shows previous settings. Pressing this along
with accesses the Information Mode which has
historic information on the Operator and fryer performance.
2-2 7 Used to adjust the value of the currently displayed setting in the
Program Modes.
2-2 8 Press to access Program Mode. Once in the Program Mode, it is
used to advance to the next setting. If pressed along with it
accesses the Information Mode which has historic information on
the Operator and fryer performance. It also allows access to
the English-Spanish settings, diagnostics, Clean-Out Mode, and
Manual Mode, if pressed before the appropriate button.
2-2 9 Used to start and stop coo ing cycles and to stop the timer at the
end of a holding cycle. It is also used to program a Manual
Program for nonstandard products.
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SECTION 2. OPERATION

Henny Penny Chick-fil-A Controls
Control Decal
Figure 2-2
13 2 1 3 4 5 6 7 8
2-1. OPERATING CONTROLS
(Continued)
2-2 10 Menu Card Shows name of food product selected. The menu card strip is
located behind the decal.
2-2 11 Product Select Press to select food products to be cooked, as well as, answerin
display prompts. Also, accesses the dia nostics; , the
Clean-Out Mode; and to les between En lish and Spanish
display.
(Press before enterin any of the above modes.)
2-2 12 Cook/Pump Switch A 3-way switch with a center OFF position. Turn the switch to
COOK to operate the fryer. Turn the switch to PUMP to oper-
ate the filter pump. Certain conditions must be met before
operatin the filter pump. These conditions are covered later in
this section.
2-2 13 Unit Identification The unit’s model number and the control’s hardware and software
Window version numbers appear here.
12 10 11 9
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Henny Penny Chick-fil-A Controls
2-2. CLOCK SET
Upon initial start-up or PC board replacement, if “CLOCK SET”
automatically appears in t e display, skip steps 1, 2 and 3.
1. Press and hold for 5 seconds until “LEVEL 2” shows in
display.
2. Release , then press twice. “CLOCK SET” then
“ENTER CODE” shows in display.
3. Press . .
4. Display shows “CS-1” then “SET” then “MONTH”, with the
month flashin .
5. Press to chan e the month.
6. Press . Display shows “CS-2 then SET then DATE” with the
date flashin .
7. Press to chan e the date.
8. Press . Display shows “CS-3 then SET then YEAR” alon
with the year flashin .
9. Press to chan e the year.
10. Press . Display shows “CS-4 then SET then HOUR” shows
with the hour and “AM” or “PM” flashin .
11. Press to chan e the hour and AM/PM settin .
12. Press . Display shows “CS-5, SET, MINUTE” with
the minutes flashin .
13. Press to chan e the minutes.
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Henny Penny Chick-fil-A Controls
14. Press . Display shows “CS-6” then “CLOCK MODE”
alon with “1.AM/PM”.
15. “1.AM/PM” is 12 hour time, “2.24-HR” is 24 hour time. Press
to chan e.
16. Press . Display shows “CS-7” then “DAYLIGHT
SAVINGS ADJ” alon with “2.US”.
17. Press to chan e to the followin :
a. “1.OFF” = No automatic adjustments for Dayli ht Savin s
Time.
b. “2.US” = Automatically applies United States Dayli ht Savin s
Time adjustment. DST activated on the first Sunday in April.
DST de-activated on the last Sunday in October.
c. “3.EURO” = Automatically applies European (CE) Dayli ht
Savin Time adjustment. DST activated on the last Sunday in
March. DST de-activated on the last Sunday in October.
18. Clock Set is now complete. Press and hold to exit.
2-2. CLOCK SET
(Continued)
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Henny Penny Chick-fil-A Controls
2-3. DIAGNOSTIC MODE
AND SPECIAL
F NCTIONS
Diagnostic Mode
To view summaries of the fryer and Operator performance, press
then . Press to view the followin functions:
D1 - Adjust product color for all products (not individually)
D2 - The a e of the peanut oil and life remainin
D3 - Outlet volta e monitorin
D4 - Fryer’s heatin performance
D5 - Slow or oversized product batches
D6 - Cook cycles started before temperature recovered
D7 - Cook cycles stopped more than 10 seconds before end of
cycle
D8 - Cook cycles not ended within 20 seconds after expired time
D9 - Number of times loadin product took too lon
D10 - Pro rammed variables chan ed by Operator
On several of the screens you may have to press or to
respond to questions asked.
Press at any time to exit and return to normal operation.
See section 5-3 for more details of the Dia nostic Mode.
Peanut Oil Life Function
Based on the number of cook cycles of specific products and the
amount of time the fryer idles, the controls tell the Operator when to
chan e the peanut oil.
“CHANGE OIL SOON” shows on the display when the controls
determine it’s time to chan e peanut oil. Unless the peanut oil is smok-
in or has a burnt flavor, the peanut oil does not need to be chan ed
before this messa e shows on the display. After cleanin the frypot,
usin the Clean-Out Mode (section 3-14), this function resets.
Language Selection
Pressin then allows the Operator to choose to have the
information on the display in En lish or Spanish.
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Henny Penny Chick-fil-A Controls
2-3. DIAGNOSTIC MODE
AND SPECIAL
F NCTIONS
(Continued)
Manual Mode
This allows the Operator to quickly pro ram a time and temperature for
nonstandard products that are not on the menu card. This is to be a
temporary settin and disables most of the advanced features of the
controls. To enter Manual Mode:
1. Once out of the Melt cycle, press then .
2. Use to set cook time.
3. Press and use to set temperature.
4. Press to start Manual Mode. Display shows “MANUAL”
and you start a cook cycle by pressin .
5. Press to exit Manual Mode.
Status Mode
Pressin durin idle time, allows Operator to view:
a. The temperature of the peanut oil
b. The temperature setpoint and any offset
c. The avera e peanut oil temperature durin last cook cycle
d. The rate of temperature rise or fall
e. Date and Time
Pressin durin a cook cycle allows the Operator to view:
a. The temperature of peanut oil, plus the de rees and rate the Load
Compensation has affected the cook cycle (slows down or speeds
up the timer)
b. The cookin step, the time left in cook cycle, setpoint temperature
and whether pressure is on
c. The avera e peanut oil temperature in cook cycle so far
d. The rate of temperature rise or fall
e. Date and Time
After 5 seconds, the control exits the Status Mode and the pressure
fryer returns to normal operation.
Peanut oil Filter Enforcement
Prevents the Operator from exceedin the set number of cook cycles
before filterin the peanut oil. The number in the center of the display
shows how many cook cycles remain before the Filter Lockout occurs.
For example, “5X” means the Operator can run 5 more cook cycles
before filterin . This function cannot be bypassed and reatly increases
the life of the peanut oil.
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