Hioki 3554 User manual

BATTERY HiTESTER
INSTRUCTION MANUAL
3554

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Contents
Contents
Introduction ...............................................................1
Verifying Package Contents......................................1
Safety Information.....................................................3
Operating Precautions ..............................................7
Chapter 1 Overview 13
1.1 Measuring Battery Wear............................13
1.2 Product Overview......................................15
1.3 Features ....................................................16
1.4 Names and Functions of Parts..................18
1.5 Measurement Flowchart............................22
1.6 External Dimensions .................................24
Chapter 2 Measurement Preparations 25
2.1 Attaching the Strap....................................25
2.2 Installing or Replacing the Batteries..........26
2.3 Connecting the Test Lead .........................28
2.4 Turning the Power On and Off ..................30
2.5 Clock-setting..............................................31
2.5.1 Turning Date-and-time Display
On and Off......................................31
2.5.2 Setting the Clock............................32
Chapter 3 Measurement 33
3.1 Pre-operation Inspection ...........................35
3.2 Setting the Measurement Range...............36
3.3 Zero-adjustment ........................................37
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3.3.1 Shorting Methods for Various Test
Leads............................................. 38
3.3.2 Implementing the Zero-adjust
Feature .......................................... 40
3.3.3 Canceling the Zero-adjust Operation
....................................................... 43
3.4 Holding the Display ................................... 44
3.4.1 Holding........................................... 44
3.4.2 Canceling a Hold ........................... 44
3.4.3 Holding Using the EXT.HOLD/MEMO
Terminal......................................... 45
3.5 Determining Battery-wear Judgment Values
.................................................................. 46
3.6 Battery Measurement................................ 48
3.7 Temperature Measurement....................... 51
Chapter 4 Comparator Feature 53
4.1 Overview................................................... 53
4.2 Turning On the Comparator...................... 54
4.3 Setting Comparator Permissible Values ... 55
4.4 Setting the Comparator Buzzer................. 61
4.5 Turning Off the Comparator...................... 62
Chapter 5 Memory Feature 63
5.1 Overview................................................... 63
5.2 Saving to Memory..................................... 64
5.2.1 Saving Measured Values to Memory
....................................................... 64
5.2.2 Saving Using the EXT.HOLD/MEMO
Terminal......................................... 66
5.3 Turning Off the Memory Feature............... 67

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Contents
5.4 Reading Saved Data .................................68
5.5 Deleting Saved Data .................................69
5.5.1 Deleting a Single Data Set.............69
5.5.2 Deleting an Entire Unit (400 sets)..70
5.5.3 Deleting All Data (12 units/4800 sets)
.......................................................71
Chapter 6 Other Features 73
6.1 Averaging Feature.....................................73
6.2 Auto-hold Feature......................................74
6.3 Auto-memory Feature ...............................75
6.4 Auto-power-save Feature (APS) ...............76
6.5 System Reset............................................78
6.6 Battery Level Indicator...............................80
Chapter 7 Connecting with a Computer 81
7.1 Overview ...................................................82
7.1.1 Recommended Operating
Environment...................................83
7.1.2 Composition of CD.........................83
7.2 Installing the Software...............................84
7.2.1 Installation......................................84
7.2.2 Uninstalling (removing) the
Application......................................88
7.3 Installing the USB Driver ...........................89
7.3.1 For WindowsXP .............................91
7.3.2 For Windows2000..........................94
7.3.3 For WindowsMe.............................97
7.3.4 For Windows98SE .......................100
7.4 Using the Software..................................103
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7.4.1 Connecting the 3554 to a Computer
..................................................... 103
7.4.2 Starting the Software................... 104
7.4.3 Clock-setting................................ 105
7.4.4 Preparing a New Table of
Permissible Values...................... 107
7.4.5 Editing Files of Permissible Values
..................................................... 110
7.4.6 Editing a Table of Permissible
Values on the 3554...................... 112
7.4.7 Transferring Tables of Permissible
Values.......................................... 115
7.4.8 Reading Data from the 3554's
Internal Memory........................... 117
7.4.9 Deleting Data From the 3554's
Internal Memory........................... 121
7.4.10 Closing the Application............... 123
Chapter 8 Specifications 125
8.1 General Specifications............................ 125
8.2 Accuracy ................................................. 132
8.3 Communications ..................................... 134
Chapter 9 Maintenance and Service 135
9.1 Troubleshooting ...................................... 135
9.2 Error Display ........................................... 138
9.3 Frequently Asked Questions................... 139
9.3.1 Can Manganese Batteries be Used?
..................................................... 139
9.3.2 Can Nickel Metal Hydride Batteries
be Used? ..................................... 139

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9.3.3 Setting Permissible Values ..........140
9.4 Replacing the Fuse .................................141
9.5 Replacing the Test Lead Pin ...................142
9.6 Cleaning ..................................................143
9.7 Discarding the Instrument .......................144
Chapter 10 Appendix 145
10.1 Effects of Extending the Measurement Lead
and Induced Voltage ...............................145
10.2 Effect of Eddy Currents ...........................146
10.3 AC Four-terminal Method........................147
10.4 Effects of Current Density .......................149
10.5 Synchronous Detection System ..............151
10.6 Test Lead Options...................................153
10.6.1 Model 9460 CLIP TYPE LEAD WITH
TEMPERATURE SENSOR.........153
10.6.2 Model 9466 REMOTE CONTROL
SWITCH......................................153
10.6.3 Model 9467 LARGE CLIP TYPE
LEAD...........................................154
10.6.4 Model 9772 PIN TYPE LEAD......154
10.7 Calibration Procedure..............................155
10.7.1 Resistometer Calibration.............155
10.7.2 Voltmeter Calibration...................156

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Thank you for purchasing the HIOKI “Model 3554 BATTERY
HiTESTER.” To obtain maximum performance from the instru-
ment, please read this manual first, and keep it handy for future
reference.
Registered Trademark
Windows and Excel are registered trademarks of Microsoft Cor-
poration in the United States and/or other countries.
• When you receive the instrument, inspect it carefully to ensure
that no damage occurred during shipping. In particular, check
the accessories, panel switches, and connectors. If damage is
evident, or if it fails to operate according to the specifications,
contact your dealer or Hioki representative.
• When transporting the instrument, use the original packing
materials in which it was shipped, and pack in a double carton.
Damage occurring during transportation is not covered by war-
ranty.
Introduction
Verifying Package Contents

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Verifying Package Contents
Options • Model 9460 CLIP TYPE LEAD WITH TEMPERA-
TURE SENSOR
• Model 9465-90 TIP PIN
(for the 9465-10 PIN TYPE LEAD)
• Model 9466 REMOTE CONTROL SWITCH
• Model 9467 LARGE CLIP TYPE LEAD
• Model 9772 PIN TYPE LEAD
• Model 9772-90 TIP PIN
(for the 9772 PIN TYPE LEAD)
❏Model 9465-10 PIN TYPE LEAD (1)
❏USB cable (1)
❏Strap (1)
❏Instruction manual (1)
❏Application software CD (1)
❏LR6 alkaline
batteries (8)
❏Model 3554 (1)
❏Replacement fuse (1)
❏Carrying case (1)
Do not remove the rea
r
case cover.
❏Zero adjustment board (1)

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This manual contains information and warnings essential for
safe operation of the instrument and for maintaining it in safe
operating condition. Before using it, be sure to carefully read the
following safety precautions.
Safety Information
This instrument is designed to comply with
IEC 61010 Safety Standards, and has been
thoroughly tested for safety prior to ship-
ment. However, mishandling during use
could result in injury or death, as well as
damage to the instrument. Be certain that
you understand the instructions and precau-
tions in the manual before use. We disclaim
any responsibility for accidents or injuries not
resulting directly from instrument defects.
Safety Symbols
In the manual, the symbol indicates particu-
larly important information that the user should
read before using the instrument.
The symbol printed on the instrument indi-
cates that the user should refer to a corresponding
topic in the manual (marked with the symbol)
before using the relevant function.
Indicates DC (Direct Current).
Indicates a fuse.
Indicates a grounding terminal.

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The following symbols in this manual indicate the relative impor-
tance of cautions and warnings.
Indicates that incorrect operation presents
an extreme hazard that could result in seri-
ous injury or death to the user.
Indicates that incorrect operation presents a
significant hazard that could result in serious
injury or death to the user.
Indicates that incorrect operation presents a
possibility of injury to the user or damage to
the instrument.
Indicates advisory items related to perfor-
mance or correct operation of the instru-
ment.

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We define measurement tolerances in terms of f.s. (full scale),
rdg. (reading) and dgt. (digit) values, with the following mean-
ings:
f.s. (maximum display value or scale length)
The maximum displayable value or scale length. This is usually
the name of the currently selected range.
rdg. (reading or displayed value)
The value currently being measured and indicated on the mea-
suring instrument.
dgt. (resolution)
The smallest displayable unit on a digital measuring instrument,
i.e., the input value that causes the digital display to show a "1"
as the least-significant digit.
Notation of the This Manual
Indicates a prohibited action.
(⇒P. ) Indicates the location of reference information.
Indicates quick references for operation and reme-
dies for troubleshooting.
* Indicates that descriptive information is provided
below.
Accuracy

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This instrument complies with CAT I safety requirements.
To ensure safe operation of measurement instruments, IEC
61010 establishes safety standards for various electrical envi-
ronments, categorized as CAT I to CAT IV, and called measure-
ment categories. These are defined as follows.
Higher-numbered categories correspond to electrical environ-
ments with greater momentary energy. So a measurement
device designed for CAT III environments can endure greater
momentary energy than a device designed for CAT II.
Using a measurement instrument in an environment designated
with a higher-numbered category than that for which the instru-
ment is rated could result in a severe accident, and must be
carefully avoided. Never use a CAT I measuring instrument in
CAT II, III, or IV environments.
The measurement categories comply with the Overvoltage Cate-
gories of the IEC60664 Standards.
Measurement Categories (Overvoltage Categories)
CAT I: Secondary electrical circuits connected to an AC
electrical outlet through a transformer or similar de-
vice.
CAT II: Primary electrical circuits in equipment connected
to an AC electrical outlet by a power cord (portable
tools, household appliances, etc.)
CAT III: Primaryelectricalcircuitsof heavyequipment(fixed
installations) connected directly to the distribution
panel, and feeders from the distribution panel to
outlets.
CAT IV: The circuit from the service drop to the service en-
trance, and to the power meter and primary over-
current protection device (distribution panel).

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Operating temperature and humidity:
0 to 40°C (32 to 104°F), 80%RH or less (non-condensating)
Accuracy guarantee for temperature and humidity:
23 ± 5°C (73 ± 9°F), 80%RH or less (non-condensating)
Operating Precautions
Setting Up the Instrument
Avoid the following locations that could cause an accident
or damage to the instrument.
Exposed to direct sunlight
Exposed to high temperature
Exposed to liquids
Exposed to high humidity or condensation
Exposed to high levels of particulate dust
In the presence of corrosive or explosive
gases
Exposed to strong electromagnetic fields
Near electromagnetic radiators
Subject to vibration

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Before using the instrument the first time, verify that it operates
normally to ensure that the no damage occurred during storage
or shipping. If you find any damage, contact your dealer or Hioki
representative.
Preliminary Checks
Before using the instrument, make sure that
the insulation on the test leads is undam-
aged and that no bare conductors are
improperly exposed. Using the instrument in
such conditions could cause an electric
shock, so contact your dealer or Hioki repre-
sentative for replacements. (Model 9465-10)
Handling the Instrument
To avoid electric shock, do not remove the
instrument's case. The internal components
of the instrument carry high voltages and
may become very hot during operation.
To avoid damage to the instrument, protect it from
physical shock when transporting and handling.
Be especially careful to avoid physical shock from
dropping.
• To avoid corrosion from battery leakage and
problems with battery operation, remove the bat-
teries from the instrument if it is to be stored for a
long time.
• After use, turn OFF the power.

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Measurement Precautions
Observe the following to avoid electric shock
and short circuits.
• Do not measure voltages of 60 V DC or
higher.
•
Do not measure grounded voltages of more
than 70 V DC.
• Do not measure alternating voltage.
• Be sure to connect the test leads properly.
• Wear rubber gloves or gloves of similar
material during measurement.
• When measuring batteries, always ensure
sufficient ventilation. Sometimes sparks
may occur when the test leads are con-
nected to batteries, which can ignite any
accumulated inflammable gases such as
hydrogen.
Maximumratedvoltag
e
to earth: 70 V DC
Maximum input voltage:
60 V DC
Black Red

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Handling the Test Leads
• For safety reasons, when taking measurements,
only use the 9465-10 PIN TYPE LEAD provided
with the instrument or the optional test leads.
• To avoid breaking the test leads, do not bend or
pull them.
• The ends of the test leads are sharp. Be careful
to avoid injury.
• To avoid damaging the test lead, grasp the con-
nector, not the cable, when unplugging the test
lead.

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Handling the CD
• Always hold the disc by the edges, so as not to
make fingerprints on the disc or scratch the
printing.
• Never touch the recorded side of the disc. Do
not place the disc directly on anything hard.
• Do not wet the disc with volatile alcohol or water,
as there is a possibility of the label printing dis-
appearing.
• To write on the disc label surface, use a spirit-
based felt pen. Do not use a ball-point pen or
hard-tipped pen, because there is a danger of
scratching the surface and corrupting the data.
Do not use adhesive labels.
• Do not expose the disc directly to the sun's rays,
or keep it in conditions of high temperature or
humidity, as there is a danger of warping, with
consequent loss of data.
• To remove dirt, dust, or fingerprints from the
disc, wipe with a dry cloth, or use a CD cleaner.
Always wipe radially from the inside to the out-
side, and do no wipe with circular movements.
Never use abrasives or solvent cleaners.
• Hioki shall not be held liable for any problems
with a computer system that arises from the use
of this CD, or for any problem related to the pur-
chase of a Hioki product.

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