Hioki BT3554 User manual

EN
BATTERY TESTER
BT3554
Instruction Manual
Oct. 2018 Revised edition 3
BT3554A961-03 18-10H
BT3554-10
BT3554-01
BT3554-11
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

Let's Start by Measuring a New Battery
To determine if a battery is worn out, measure the data of a new
battery. As a battery wears out, its internal resistance increases to
approximately 1.5 to 2 times (reference value) that of a new one.
Use these values as guidelines when determining the battery wear
judgment values.
Example: Changes in the internal resistance and voltage
due to battery wear
New battery
Internal resistance: 0.5 mȍ
Voltage: 2.0 V
(The above values are examples.)
Battery requiring replacement
1.0 mȍ(twice the value of a
new battery)
1.8 V (90% of the value of a
new battery)
Resistance has doubled...
Worn out
FAIL
Default value × 2
WARNING
Default value × 1.5
PASS
Default value
Discharge
capacity
Internal
resistance
Resistance
wear out limit
Failed
PassedPassedPassedPassed
Battery Tester Quick Guide
BT3554A961-03
1
2
3
4
5
6
7
Appx. Index
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

Basic Usage
1
Connect the test leads to the instrument. (Black) (Red)
Hold at least
1 sec.
2
Turn the instrument power on.
Check the clock settings when using the
LQVWUXPHQWIRUWKH¿UVWWLPHS
3
Changing the ranges. (p. 39)
4
Turn on the auto-hold function and auto-
memory function.
(and are displayed.)
Auto-hold function: Holds measurement values automatically when they
become stable. (p. 75)
Auto-memory function: Automatically stores measurement values
immediately after they are held. (p. 76)
5
Connect the test leads to the battery.
(Black)(Red)
í+
Data is stored
in internal
memory.
6
Press the key to read out the
measurement values. (p. 69)
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

Handy Features
Comparator function
With the comparator function, the threshold values can be set to
determine if the battery is worn out. (p. 55)
Setting examples of the battery wear judgment values
New battery
Resistance: 0.5 mȍ
Voltage: 2.0 V
(The above values are examples.)
In use
0.75 mȍ(1.5 times the
value of a new battery)
1.8 V (90% of the value
of a new battery)
Battery requiring
replacement
1.0 mȍ(twice the
value of a new battery)
PASS
(Passing limit) WARNING
(Warning limit) FAIL (Failure limit)
1
2
3
4
5
6
7
Appx. Index
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

Downloading measurement values to a computer
By connecting the instrument to a computer with the included USB
cable, the measurement data can be downloaded to the computer.
(p. 83)
Viewing measurement values on a mobile device (only
for BT3554-01)
With the Bluetooth®Communication function, the measurement data
can be viewed on a smart phone or tablet. (p. 84)
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

i
Contents
Introduction.........................................................................1
Verifying Package Contents..............................................2
Options................................................................................4
Safety Information..............................................................7
Operating Precautions.....................................................12
1 Overview 19
1.1 Measuring Battery Wear...............................19
1.2 Overview ........................................................21
1.3 Features .........................................................22
1.4 Names and Functions of Parts ....................24
1.5 Dimensions....................................................29
2 Measurement Preparations 31
2.1 Attaching the Neck Strap .............................31
2.2 Installing/Replacing Alkaline Batteries.......32
2.3 Connecting the Test Lead.............................33
Connecting a Pin Type Lead and the Model
9466 Remote Control Switch....................................34
2.4 Turning the Power ON/OFF ..........................35
2.5 Clock Function ..............................................36
Turning the Date and Time Display ON/OFF............36
Adjusting the Date and Time.....................................36
3 Measurement 37
3.1 Pre-operation Inspection..............................38
3.2 Setting the Measurement Range .................39
3.3 Adjusting Zero Value
(Zero Adjustment) .........................................40
8
9
1
2
3
4
5
6
7
Appx. Index
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

ii
Contents
Shorting Methods for Various Test Leads.................41
Performing Zero Adjustment.....................................44
Zero Adjustment Troubleshooting.............................46
Canceling the Zero Adjustment Operation................46
3.4 Retaining the Displayed Values...................47
Canceling the Retaining State..................................47
When retaining with the Model 9466 Remote
Control Switch...........................................................48
3.5 Determining Battery-wear Judgment
Values.............................................................49
3.6 Measuring a Battery (Inspection) ................50
Error Measurements.................................................52
Warning Display........................................................52
3.7 Measuring the Temperature .........................53
Changing the temperature display unit.....................54
4 Comparator Function (Evaluation by
Threshold Values) 55
4.1 Overview ........................................................55
4.2 Turning On the Comparator Function.........56
4.3 Setting Threshold Values for the
Comparator....................................................57
Comparison Table for the Comparator......................61
4.4 Setting the Comparator Buzzer ...................63
4.5 Canceling the Comparator Function...........64
5 Memory Function 65
5.1 Overview ........................................................65
Memory Structure.....................................................65
5.2 Storing Data in the Memory .........................66
5.3 Canceling the Memory Function..................68
5.4 Reading Out Stored Data..............................69
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

iii
Contents
5.5 Clearing Stored Data.....................................70
Clearing a Single Set of Data ...................................70
Clearing Data from Each Unit...................................71
Clearing All Data.......................................................72
6 Other Features 73
6.1 Noise Frequency Avoidance Function........73
6.2 Auto-hold Function.......................................75
6.3 Auto-memory Function.................................76
6.4 Auto Power Save Function (APS)................77
6.5 Backlight........................................................78
6.6 System Reset.................................................79
Default Settings (Factory Defaults)...........................80
6.7 Battery Level Warning ..................................81
7 Communications Function 83
7.1 Communicating with a Computer................83
7.2 Communicating with a Smart Phone or
Tablet (Only for BT3554-01)..........................84
Installing the smartphone app GENNECT Cross......85
Turning ON/OFF the Bluetooth®function..................86
Pairing the app with the battery tester (BT3554-01).87
Making measurements with the Bluetooth®function.88
8 6SHFL¿FDWLRQV 
 *HQHUDO6SHFL¿FDWLRQV .................................89
 %DVLF6SHFL¿FDWLRQV .....................................91
 $FFXUDF\6SHFL¿FDWLRQV...............................93
 )XQFWLRQDO6SHFL¿FDWLRQV.............................95
 &RPPXQLFDWLRQ6SHFL¿FDWLRQV..................102
1
2
3
4
5
6
7
8
9
Appx.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

iv
Contents
9 Maintenance and Service 103
9.1 Repair, Inspection, Cleaning......................103
9.2 Troubleshooting..........................................105
Before Returning for Repair....................................105
9.3 Error Messages ...........................................107
9.4 Frequently Asked Questions......................108
9.5 Replacing the Fuse .....................................109
9.6 Replacing the Test Lead’s Tip Pin .............110
9.7 Disposing the Instrument (Removing
the Lithium Battery) ....................................113
Appendix Appx.1
Appx. 1 Effect of Extending the Test Lead
and Induced Voltage.........................Appx.1
Reducing Induced Voltage............................Appx.1
Appx. 2 Effect of Eddy Currents....................Appx.2
Appx. 3 AC 4-terminal Measurement Method .
Appx.3
Appx. 4 Effects of Current Density ...............Appx.5
When the Measurement target is Wide or
Thick.............................................................Appx.5
Appx. 5 Synchronous Detection System......Appx.7
Appx. 6 Calibration.........................................Appx.8
Calibrating the Resistance Measurement
Component...................................................Appx.8
Calibrating the Voltage Measurement Unit...Appx.9
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

1
Introduction
Introduction
Thank you for purchasing the Hioki BT3554, BT3554-01, BT3554-10,
BT3554-11 Battery Tester.
To obtain maximum performance from the instrument, please read
WKLVPDQXDO¿UVWDQGNHHSLWKDQG\IRUIXWXUHUHIHUHQFH
In this document, the model is indicated as BT3554 or BT3554-01 (as
printed on the instrument), shown below. 9: Yes, –: No
Model Model printed on
the instrument Bluetooth®Standard accessory:
Pin Type Lead
BT3554 BT3554 – 9465-10
BT3554-01 BT3554-01 99465-10
BT3554-10 BT3554 – L2020
BT3554-11 BT3554-01 9L2020
Trademarks
Bluetooth®is a registered trademark of Bluetooth SIG, Inc.(USA).
The trademark is used by HIOKI E.E. CORPORATION under
license.
Androidand Google Play are trademarks of Google, Inc.
IOS is a registered trademark of Cisco Systems, Inc. and/or its
DI¿OLDWHVLQWKH8QLWHG6WDWHVDQGFHUWDLQRWKHUFRXQWULHV
iPhone, iPad, iPad miniTM, iPad Pro, and iPod touch are
trademarks of Apple Inc.
The App Store is a service mark of Apple Inc.
1
2
3
4
5
6
7
AppendixIndex
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

2
Verifying Package Contents
Verifying Package Contents
When you receive the instrument, inspect it carefully to ensure
that no damage occurred during shipping. In particular, check the
accessories, panel switches, and connectors. If damage is evident,
RULILWIDLOVWRRSHUDWHDFFRUGLQJWRWKHVSHFL¿FDWLRQVFRQWDFW\RXU
authorized Hioki distributor or reseller.
&RQ¿UPWKDWWKHVHFRQWHQWVDUHSURYLGHG
(3)
(1)
(2)
(6)
(5)
(4)
(7)
(8)
(9)
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

3
Verifying Package Contents
(1) Model BT3554 or BT3554-01 Battery Tester × 1,
Protector × 1 (attached)
(2) Zero adjustment board × 1
(3) Instruction manual*1× 1, Precautions Concerning Use of Equipment That
Emits Radio Waves (only for BT3554-01) × 1,
Application software*2CD × 1, Power-on option sticker*3× 1
(4) Carrying Case × 1
(5) Spare fuse × 1
(6) LR6 (AA) alkaline batteries × 8
(7) USB cable × 1
(8) Model 9465-10 or L2020 Pin Type Lead × 1
(9) Neck strap × 1
*1 Instruction manuals may also be available in other languages.
*2 The latest version can be downloaded from our website.
*3 Apply to battery cover or other location as desired.
1
2
3
4
5
6
7
AppendixIndex
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

4
Options
Options
The following options are available for the instrument. Contact your
authorized Hioki distributor or reseller when ordering.
Model 9772 Pin Type Lead
The lead's pins are arranged parallel to each other. It is a strong,
wear-resistant lead.
(Red)
(Black) (Black)
(Red)
Model L2020 Pin Type Lead
7KLVSLQW\SHOHDGKDVDIRXUWHUPLQDOVWUXFWXUHDQGFDQEHXVHGLQFRQ¿QHG
VSDFHVZKHUHWKHPHDVXUHPHQWWDUJHWLVGLI¿FXOWWRUHDFK
(Red)
(Black)
(Black)
(Red)
Model 9465-10 Pin Type Lead
This pin type lead has a four-terminal structure.
(Red)
(Black)
(Black) (Red)
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

5
Options
Model 9772-90 Tip Pin
The replacement tip pin for the model 9772 Pin Type Lead.
9.15 mm
2.5 mm
I1.8 mm
4.3 mm
Model 9465-90 Tip Pin
The replacement tip pin for the model 9465-10 and L2020 Pin Type Lead.
I2.7 mm I1.27 mm
Model 9466 Remote Control Switch
When this switch is attached to the test lead, the instrument can hold the
values while measuring them.
Wearable models: Model 9465-10 Pin Type Lead
Model 9772 Pin Type Lead
Model L2020 Pin Type Lead
Switch Miniplug I2.5 mm
(EXT.HOLD)
1
2
3
4
5
6
7
AppendixIndex
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

6
Options
Model Z5038 0 ADJ Board (For models 9772, L2020, and 9465-10)
Hook and loop fastener is necessary seperately to stick to the carrying case
and use model Z5038.
Model 9460 Clip Type Lead with Temperature Sensor
Resistance, voltage, and temperature can be measured simultaneously with
this lead.
Temperature
sensor
(Red)
(Black)
(Black)
(Red)
Miniplug
(TEMP SENSOR)
Model 9467 Large Clip Type Lead
These can clip the test lead to the measurement target with a thick bar. Four-
terminal measurement can be conducted just by clipping the lead to the target.
Approx.
I29 mm Approx. 850 mm Approx. 250 mm
(Red)
(Black)
(Red)
(Black)
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

7
Safety Information
Safety Information
This instrument is designed to conform to IEC 61010 Safety
Standards, and has been thoroughly tested for safety prior to
shipment. However, using the instrument in a way not described in
this manual may negate the provided safety features.
Before using the instrument, be certain to carefully read the
following safety notes:
DANGER
Mishandling during use could result in injury or death,
as well as damage to the instrument. Be certain that
you understand the instructions and precautions in
the manual before use.
WARNING
With regard to the electricity supply, there are risks of
HOHFWULFVKRFNKHDWJHQHUDWLRQ¿UHDQGDUFÀDVKGXH
to short circuits. If persons unfamiliar with electricity
measuring instrument are to use the instrument,
another person familiar with such instruments must
supervise operations.
Protective gear
WARNING
This instrument is measured on a live line. To prevent
electric shock, use appropriate protective insulation
and adhere to applicable laws and regulations.
1
2
3
4
5
6
7
AppendixIndex
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

8
Safety Information
Notation
In this document, the risk seriousness and the hazard levels are
FODVVL¿HGDVIROORZV
DANGER Indicates an imminently hazardous situation that
will result in death or serious injury to the operator.
WARNING Indicates a potentially hazardous situation that may
result in death or serious injury to the operator.
CAUTION Indicates a potentially hazardous situation that may
result in minor or moderate injury to the operator or
damage to the instrument or malfunction.
IMPORTANT Indicates information related to the operation of the
instrument or maintenance tasks with which the
operators must be fully familiar.
Indicates a high voltage hazard.
If a particular safety check is not performed or the
instrument is mishandled, this may give rise to a
hazardous situation; the operator may receive an
electric shock, may get burnt or may even be fatally
injured.
Indicates prohibited actions.
Indicates the action which must be performed.
HOLD Indicates a control key.
[HOLD] Indicates the display on the screen.
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

9
Safety Information
Symbols on the instrument
Indicates cautions and hazards. When the symbol is printed on
the instrument, refer to a corresponding topic in the Instruction
Manual.
Indicates a fuse.
Indicates a grounding terminal.
Indicates DC (Direct Current).
Symbols for various standards
Indicates the Waste Electrical and Electronic Equipment
Directive (WEEE Directive) in EU member states.
Indicates that the product conforms to regulations set out by the
EU Directive.
Indicates that the product incorporates Bluetooth®wireless
technology.
FCC ID )&&,',QGLFDWHVWKH,'QXPEHURIWKHZLUHOHVVPRGXOHFHUWL¿HG
by the U.S. Federal Communications Commission (FCC).
IC ,QGLFDWHVWKHLGHQWL¿FDWLRQQXPEHURIDZLUHOHVVPRGXOH
approved by Industry Canada (IC).
1
2
3
4
5
6
7
AppendixIndex
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

10
Safety Information
Screen Display
The instrument screen displays the alphanumeric characters as
follows.
1234567890
ABCDEFGH I JKLMNOPQRSTUVWXYZ
A different display is used in the case below:
:Displays when setting the Bluetooth®
communication.
: Displays when clearing the stored data.
:Displays when setting the comparator buzzer
to FAIL.
Accuracy
:HGH¿QHPHDVXUHPHQWWROHUDQFHVLQWHUPVRIIVIXOOVFDOHUGJ
(reading) and dgt. (digit) values, with the following meanings:
f.s. (maximum display value or range)
The maximum displayable value. This is usually the name of the
currently selected range.
rdg. (reading or displayed value)
The value currently being measured and indicated on the
measuring instrument.
dgt.
(resolution)
The smallest displayable unit on a digital measuring instrument,
i.e., the input value that causes the digital display to show a "1" as
WKHOHDVWVLJQL¿FDQWGLJLW
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]

11
Safety Information
Measurement Categories
To ensure safe operation of measuring instruments, IEC 61010
establishes safety standards for various electrical environments,
categorized as CAT II to CAT IV, and called measurement categories.
DANGER
Using a measuring instrument in an environment
designated with a higher category than the rating
of the instrument could result in a severe accident,
and must be carefully avoided.
Using a measuring instrument without categories
in an environment categorized as CAT II to CAT
IV could result in a severe accident, and must be
carefully avoided.
CAT II: When directly measuring the electrical outlet receptacles of the
primary electrical circuits in equipment connected to an AC electrical
outlet by a power cord (portable tools, household appliances, etc.).
CAT III: When measuring the primary electrical circuits of heavy equipment
¿[HGLQVWDOODWLRQVFRQQHFWHGGLUHFWO\WRWKHGLVWULEXWLRQSDQHODQG
feeders from the distribution panel to outlets.
CAT IV: When measuring the circuit from the service drop to the service
entrance, and to the power meter and primary overcurrent protection
device (distribution panel).
T Outlet
CAT II
Internal wiring
Distribution panel
Service entrance
Service drop
CAT IV
Power meter
CAT III
Fixed installation
The instrument’s labeling does not indicate its suitability for use in any
particular measurement category.
1
2
3
4
5
6
7
AppendixIndex
www.GlobalTestSupply.com
Find Quality Products Online at: [e-mail]