Hirschmann MACH 1020 User manual

Installation MACH 1000
Release 04 12/2015
Technical Support
https://hirschmann-support.belden.eu.com
User Manual
Installation
Industrial Ethernet Ruggedized Switch
MACH 1000 Family
MACH 1020
LS DA
USB V.24
MACH 1020
LS DA
34
910
PStandByRM
FAULT
R1 R2
56
78
13 14
11 12
17 18
15 16
21 22
19 20
25 26
23 24
LS DA LS DA LS DA LS DA
MACH 1030
LS DA
USB V.24
MACH 1030
2
1
LS DA
34
910
PStandByRM
FAULT
R1 R2
56
78
13 14
11 12
17 18
15 16
21 22
19 20
25 26
23 24
LS DA LS DA LS DA LS DA
LS DA
USB V.24
MACH 1000
2
1
LS DA
34
910
PStandByRM
FAULT
R1 R2
56
78
13 14
11 12
17 18
15 16
21 22
19 20
25 26
23 24
22
MACH 1132
34
56
LS DA LS DA
LS DA
MACH 1032
USB V.24
PStandByRM
FAULT
R1 R2
2
1
PStandByRM
FAULT
R1 R2 ETHERNET Service Port
1357911 13 15 17 19 21 23
246810 12 14 16 18 20 22 24
LS DA
USB V.24
MACH 1000
2
1
LS DA
34
910
PStandByRM
FAULT
R1 R2
56
78
13 14
11 12
17 18
15 16
21 22
19 20
25 26
23 24
USB V.24
PStandByRM
FAULT
R1 R2

The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2015 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use. For devices with embedded software, the end-user license agreement on the
enclosed CD/DVD applies.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at the Hirschmann product site
(www.hirschmann.com).
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Tel.: [phone]
MACH 1000 039 687-003-04-1215 17.12.15

Installation MACH 1000
Release 04 12/2015 3
Contents
Safety instructions 5
About this Manual 15
Legend 15
1 Description 16
1.1 General device description 16
1.2 Combination options 17
1.3 Description of the device variants 20
1.3.1 Front view of the MACH 1000 with 2 Gigabit ports 21
1.3.2 Front view of the MACH 1000 with 4 Gigabit ports
(SFP) 22
1.3.3 Front view of the MACH 1000 with 4 Gigabit ports
(2 x SFP and 2 x RJ45) 23
1.3.4 Front view of the MACH 1000 with PoE 24
1.3.5 Views of the MACH 1000, ports in the back 25
1.3.6 Connections for voltage-carrying lines 26
1.3.7 MACH 1000 devices with PoE 29
1.4 Ethernet ports 30
1.4.1 10/100/1000 Mbit/s twisted pair port 30
1.4.2 10/100 Mbit/s twisted pair port 30
1.4.3 10/100 Mbit/s PoE port 31
1.4.4 1000 Mbit/s F/O port 31
1.4.5 100 Mbit/s F/O port 32
1.4.6 10 Mbit/s F/O port 32
1.4.7 Pin assignments 33
1.5 Display elements 34
1.5.1 Device state 35
1.5.2 Port state 36
1.6 Management interfaces 37
1.6.1 V.24 interface (external management) 37
1.6.2 USB interface 38
1.7 Signal contact 39
2 Installation 40
2.1 Checking the package contents 40
2.2 Connecting the power unit connections
for supply voltage and signal contact 40

4Installation MACH 1000
Release 04 12/2015
2.2.1 Connecting the voltage supply terminals (power
supply units “C” and “G”) 40
2.2.2 Connecting the plugged voltage supply (power
supply units “L” and “M”) 43
2.2.3 Connecting the signal contact 45
2.3 Installing and grounding the device 46
2.3.1 Mounting in a switch cabinet 46
2.3.2 Vertical mounting on the wall 48
2.3.3 Grounding the device 49
2.4 Operating the device 49
2.5 Connecting data cables 49
2.5.1 Twisted Pair ports 49
2.5.2 Optical fiber ports 49
2.6 Installing an SFP transceiver (optional) 50
3 Making basic settings 51
4 Monitoring the ambient air temperature 52
5 Maintenance and service 53
6Disassembly 54
6.1 Removing the device 54
6.2 Removing an SFP transceiver (optional) 54
7 Technical data 55
A Further Support 67

Installation MACH 1000
Release 04 12/2015 5
Safety instructions
General safety instructions
You operate this device with electricity. Improper usage of the device
entails the risk of physical injury or significant property damage. The
proper and safe operation of this device depends on proper handling
during transportation, proper storage and installation, and careful
operation and maintenance procedures.
Before connecting any cable, read this document, and the safety
instructions and warnings.
Operate the device with undamaged components exclusively.
The device is free of any service components. In case of a damaged
or malfunctioning the device, turn off the supply voltage and return the
device to Hirschmann for inspection.
Certified usage
Use the product only for the application cases described in the
Hirschmann product information, including this manual.
Operate the product only according to the technical specifications.
See “Technical data” on page 55.
Connect to the product only components suitable for the requirements
of the specific application case.
WARNING
UNCONTROLLED MACHINE ACTIONS
To avoid uncontrolled machine actions caused by data loss, configure all
the data transmission devices individually.
Before you start any machine which is controlled via data transmission, be
sure to complete the configuration of all data transmission devices.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.

6Installation MACH 1000
Release 04 12/2015
Installation site requirements
Install this device solely in a switch cabinet or in an operating site with
restricted access, to which maintenance staff have exclusive access.
Mount the device horizontally in a cabinet or vertically on a flat surface.
Operating the device as a table unit is inadmissible.
See “General technical data” on page 55.
Install the device in a fire protected shell if you are mounting it
vertically.
If you are operating the device in a 19" switch cabinet: install
sliding/mounting rails for supporting the weight of the device.
When you are selecting the installation location, make sure you
observe the climatic threshold values specified in the technical data.
Use the device in an environment with a maximum pollution degree
that complies with the specifications in the technical data.
Qualification requirements for personnel
Only allow qualified personnel to work on the device.
Qualified personnel have the following characteristics:
Qualified personnel are properly trained. Training as well as practical
knowledge and experience make up their qualifications. This is the
prerequisite for grounding and labeling circuits, devices, and systems
in accordance with current standards in safety technology.
Qualified personnel are aware of the dangers that exist in their work.
Qualified personnel are familiar with appropriate measures against
these hazards in order to reduce the risk for themselves and others.
Qualified personnel receive training on a regular basis.
Device casing
Only technicians authorized by the manufacturer are permitted to open
the casing.
Make sure there is at least 3.94 inches (10 cm) of space in front of the
ventilation slits of the housing.
See “General technical data” on page 55.
Never insert pointed objects (narrow screwdrivers, wires, etc.) into the
device or into the connection terminals for electric conductors. Do not
touch the connection terminals.
Do not touch the housing during operation or shortly after switching off
the device. Hot surfaces can cause injury.
Operating the device in the maximum surrounding air temperature and
stacking devices: When installing the device, make sure there is at
least one free rack space (approx. 5 cm) above the device, because
heat is discharged via the housing of the device.

Installation MACH 1000
Release 04 12/2015 7
National and international safety regulations
Verify that the electrical installation meets local or nationally applicable
safety regulations.
Grounding the device
The device is grounded via the separate grounding screw on the back of
the device.
Use a wire diameter for the ground conductor that is no smaller than
the diameter of the supply voltage connection, however of at least 1.0
mm² (AWG16).
Ground the device before connecting any other cables.
Disconnect the grounding only after disconnecting all other cables.
Shielded ground
The shielded ground wire of the twisted pairs cables is connected to the
front panel as a conductor.
Beware of possible short circuits when connecting a cable section with
conductive shield braiding.

8Installation MACH 1000
Release 04 12/2015
Supply voltage
The supply voltage is electrically isolated from the housing.
Connect only a supply voltage that corresponds to the type plate of your
device.
Every time you connect the electrical conductors, make sure that the
following requirements are met:
The power supply conforms to overvoltage category I or II.
The power supply has an easily accessible disconnecting device
(e.g., a switch or a plug). This disconnecting device is clearly
identified. So in the case of an emergency, it is clear which
disconnecting device belongs to which power supply cable.
The disconnecting device is clearly identified so that in the case of
an emergency, it is clear which disconnecting device belongs to
which line.
The electrical wires are voltage-free.
The ground screw on the back of the device is connected to the
protective conductor.
There is a fuse in the outer conductor (AC) or the positive
conductor (DC) of the voltage supply.
Regarding the properties of this fuse: See “General technical data”
on page 55.
Supply with DC voltage: the fuse is suitable for a DC voltage.
If the neutral conductor (AC) or the negative conductor (DC) is not
grounded: there is a fuse in each of the two wires.
The wire diameter of the power supply cable is at least 1 mm²
(North America: AWG16) on the supply voltage input.
The cross-section of the protective conductor is the same size as
or bigger than the cross-section of the power supply cables.

Installation MACH 1000
Release 04 12/2015 9
The cables used are permitted for the temperature range of the
application case.
Relevant for North America:
For use in Class 2 circuits, the copper wire conforms to class 1,
60/75 °C or 75 °C.
Verify that the electrical installation meets locally or nationally
applicable safety regulations.
Use undamaged parts.
Internal fuses are triggered only in the case of a detected error in the
device. In case of damage or malfunction of the device, turn off the
supply voltage and return the device to the plant for inspection.
Only switch on the device when the housing is closed.
First connect the ground screw on the back of the device with the
protective conductor before you set up the other connections. When
removing the connections, you remove the protective conductor last.
For supply voltage connections with protective conductor connection:
First connect the protective conductor before connecting the wires for
the supply voltage.
If your device comprises a 2nd supply voltage connection of this type:
First connect the protective conductor before connecting the wires for
the supply voltages.

10 Installation MACH 1000
Release 04 12/2015
Use in Hazardous Locations
Relevant for use in explosion hazard areas of the Hazardous
Locations category (Class I, Division 2):
This device is only suitable for use in explosion hazard areas of category
“Class I, Division 2, Groups A, B, C, D” or for use in non-explosion hazard
areas.
The maximum operating temperature (ambient air) is 70 °C for device
variants with the designation: MAR1xxx-
xxxxxxxxxxxxxxxxxxxxxxxxxxUxxxxx or
MAR1xxxxxxxxxxxxxxxxxxxxxxxxxxxxxFxxxxx, where x corresponds to
the letters and numbers from the table of product designations (see page
27 “Combination options”).The maximum operating temperature (ambient
air) is 60 °C for device variants with the designation: MAR1xxx-
xxxxxxxxxxxxxxxxxxxxxxxxxxSxxxxx, where x corresponds to the letters
and numbers from the table of product designations (see page 27
“Combination options”).
For operation in explosion hazard areas of the Hazardous Locations
category (Class I, Division 2), the following applies:
CLASS I; DIV. 2, GROUPS A, B, C, D
TEMPERATURE CODE T4
ENVIRONMENT:
Standard: 0 °C ... +60 °C
Extended: -40 °C ... +70 °C
List of standards: ISA 12.12.01, CSA C22.2 no. 213-M1987
Warning: When the USB port is being used, the device must be
located in a housing that is locked by means of a tool.
Only disconnect devices when the system is voltage-free or is
located in an area without inflammable concentrations or
substances.
Avertissement - Risque d'explosion - Ne pas débrancher tant que le
circuit est sous tension à moins que l'emplacement soit connu pour ne
contenir aucune concentration de gaz inflammable.
Avertissement - Risque d'explosion - La substitution de tout composant
peut rendre ce matériel incompatible pour une utilisation en classe I,
division 2.

Installation MACH 1000
Release 04 12/2015 11
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Installation MACH 1000
Release 04 12/2015 13
CE marking
The labeled devices comply with the regulations contained in the following
European directive(s):
2011/65/EU (RoHS)
Directive of the European Parliament and of the Council on the restriction
of the use of certain hazardous substances in electrical and electronic
equipment.
2004/108/EC (EMC)
Directive of the European Parliament and the council for standardizing the
regulations of member states with regard to electromagnetic
compatibility.
2006/95/EC
Directive of the European Parliament and the council for standardizing the
regulations of member states with regard to electrical equipment to be
used within specific voltage ranges.
In accordance with the above-named EU directive(s), the EU conformity
declaration will be at the disposal of the relevant authorities at the
following address:
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
Tel.: [phone]
The product can be used in the industrial sector.
Interference immunity: EN 61000-6-2
Emitted interference: EN 55022
Reliability: EN 60950-1
You find more information on technical standards here:
“Technical data” on page 55
The assembly guidelines provided in these instructions must be strictly
adhered to in order to observe the EMC threshold values.
Warning! This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to take
appropriate measures.
LED or laser components
LED or LASER components according to IEC 60825-1 (2014):
CLASS 1 LASER PRODUCT
CLASS 1 LED PRODUCT

14 Installation MACH 1000
Release 04 12/2015
FCC note:
This device complies with part 15 of the FCC rules. Operation is subject
to the following two conditions: (1) this device may not cause harmful
interference; (2) this device must accept any interference received,
including interference that may cause undesired operation.
Appropriate testing has established that this device fulfills the
requirements of a class A digital device in line with part 15 of the FCC
regulations.
These requirements are designed to provide sufficient protection against
interference when the device is being used in a business environment.
The device creates and uses high frequencies and can also radiate these
frequencies. If it is not installed and used in accordance with this
operating manual, it can cause radio transmission interference. The use
of this device in a residential area can also cause interference, and in this
case the user is obliged to cover the costs of removing the interference.
Recycling note
After usage, this device must be disposed of properly as electronic waste,
in accordance with the current disposal regulations of your county, state,
and country.

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About this Manual
The “Installation” user manual contains a device description, safety
instructions, a description of the display, and the other information that you
need to install the device.
The following manuals are available as PDF files on the CD/DVD supplied:
Installation user manual
Basic Configuration user manual
Redundancy Configuration user manual
Reference manual for the graphical user interface
Command Line Interface reference manual
The Industrial HiVision network management software provides you with
additional options for smooth configuration and monitoring:
ActiveX control for SCADA integration
Auto-topology discovery
Browser interface
Client/server structure
Event handling
Event log
Simultaneous configuration of multiple devices
Graphical user interface with network layout
SNMP/OPC gateway
Legend
The symbols used in this manual have the following meanings:
Listing
Work step
Subheading

16 Installation MACH 1000
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1 Description
1.1 General device description
The MACH 1000 devices are designed for the special requirements of
industrial automation. They meet the relevant industry standards, provide
very high operational reliability, even under extreme conditions, and also
long-term reliability and flexibility.
The devices allow you to set up switched industrial Ethernet networks that
conform to the IEEE 802.3 standard.
You can choose from between a wide range of variants. You have the option
to set up your device individually based on different criteria:
Number of ports
Transmission speed
Types of connectors
Temperature range
Supply voltage range
Certifications
The devices work without a fan.
If required, the devices are PoE-capable.
For devices without PoE, the voltage supply can be redundant if required.
The following installation options are available:
19" switch cabinet
Mounting on a flat surface
You have the option of choosing various media to connect to the terminal
devices and other network components:
twisted pair cable
multimode F/O
singlemode F/O
The ring redundancy concept allows the network to be reconfigured quickly
after a failure.
Product configuration data can be provided by:
diagnosis displays
displaying the operating parameters
There are convenient options for managing the device. Administer your
devices via:
a Web browser
Telnet
HiDiscovery (Software for putting the device into operation)

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network management software (e.g. Industrial HiVision)
a V.24 interface (locally on the device)
The devices provide you with a large range of functions, which the manuals
for the operating software inform you about. You will find these manuals as
PDF files on the enclosed CD/DVD, or you can download them from the
Internet on the Hirschmann product pages (www.hirschmann.com).
The Hirschmann network components help you ensure continuous
communication across all levels of the company.
1.2 Combination options
The product designation of your device is made from combining the desired
product characteristics in accordance with the following table. The
corresponding short designation is in column 3.
You have numerous options of combining the device characteristics. You can
determine the possible combinations using the configurator which is
available in the Belden E-Catalog (www.e-catalog.beldensolutions.com) on
the web page of the device.
Position Characteristic Ident. Property
1 to 7 Product MAR1020 MACH Ruggedized Fast Ethernet Switch
MAR1030 MACH Ruggedized Gigabit Ethernet Switch
MAR1022 MACH Ruggedized Fast Ethernet Switch
with PoE ab
MAR1032 MACH Ruggedized Gigabit Ethernet Switch
with PoE ab
MAR1120 MACH Ruggedized Fast Ethernet Switch,
ports on the back
MAR1130 MACH Ruggedized Gigabit Ethernet Switch,
ports on the back
MAR1122 MACH Ruggedized Fast Ethernet Switch,
ports on the back and with PoE ab
MAR1132 MACH Ruggedized Gigabit Ethernet Switch,
ports on the back and with PoE ab
8 - (hyphen) -
Table 1: Combination options for the device variants of the MACH 1000

18 Installation MACH 1000
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9 to 10 10/100/1000 Mbit/s ports
1 + 2 or 1 to 4
99 Not present (in MAR1020)
CC 2 × combo port (SFP slot: 100/1000 Mbit/s,
alternatively twisted pair RJ45 socket:
10/100/1000 Mbit/s)
4O 2 × 2 Gigabit Ethernet ports SFP 1000 Mbit/s
4T 2 × 2 Gigabit Ethernet ports RJ45
10/100/1000 Mbit/s
OT 2 × Gigabit Ethernet port SFP 1000 Mbit/s
plus 2 × Gigabit Ethernet port RJ45
10/100/1000 Mbit/s
11 to 12 10/100 Mbit/s ports 1+ 2a) 99 Module position empty
TT 2 × twisted pair TX, RJ45, 10/100 Mbit/s
BB 2 × Multimode FX LC 100 Mbit/s
MM 2 × Multimode FX DSC 100 Mbit/s
JJ 2 × Multimode FX MTRJ 100 Mbit/s
NN 2 × Multimode FX ST 100 Mbit/s
VV 2 × Singlemode FX DSC 100 Mbit/s
UU 2 × Singlemode FX ST 100 Mbit/s
LL 2 × Singlemode Long Haul FX DSC
100 Mbit/s
GG 2 × Singlemode Long Haul FX DSC 200 km
100 Mbit/s
ZZ 2 × SFP slot 100 Mbit/s
RR 2 × twisted pair TX, M12, 10/100 Mbit/s
FFb2 × Multimode FL ST 10 Mbit/s
13 to 14 10/100 Mbit/s ports 3 + 4 See 11 to 12
15 to 16 10/100 Mbit/s ports 5 + 6 See 11 to 12
17 to 18 10/100 Mbit/s ports 7 + 8 See 11 to 12
19 to 20 10/100 Mbit/s ports 9 + 10 See 11 to 12
21 to 22 10/100 Mbit/s ports 11 + 12 See 11 to 12
23 to 24 10/100 Mbit/s ports 13 + 14 See 11 to 12
25 to 26 10/100 Mbit/s ports 15 + 16 See 11 to 12
27 to 28 10/100 Mbit/s ports 17 + 18 See 11 to 12
29 to 30 10/100 Mbit/s ports 19 + 20 See 11 to 12
31 to 32 10/100 Mbit/s ports 21 + 22 See 11 to 12
33 to 34 10/100 Mbit/s ports 23 + 24 See 11 to 12
35 Temperature range S Standard
U Extended
F Extended, Conformal Coating
36 Type of power supply unit 1 C
G
L
M
Specification of types
37 Type of power supply unit 2 9 Not present
C
G
L
M
Specification of types
Position Characteristic Ident. Property
Table 1: Combination options for the device variants of the MACH 1000

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38 Approvals H CE, UL 508, ISA 12.12.01- Class I, Div. 2,
GL, IEC 61850, IEEE 1613 Substation, EN
50121-4 Railway (along track), NEMA TS2
T CE, UL 508, ISA 12.12.01- Class I, Div. 2,
EN 50121-4 railway (along track),
NEMA TS2, EN 50155 railway (train)cd
39 Software variant P Professional
a. In device variants with PoE (Power over Ethernet), the first 4 ports can be twisted pair TX
RJ45 10/100 Mbit/s (short designation TT) or twisted pair TX M12 10/100 Mbit/s (short
designation RR), as desired.The other ports are freely selectable from the table. Power
supply unit 2 is a PoE power supply unit (input voltage range position 37: “G” or “M”). Power
supply unit 1 1 is freely selectable from the table.
b. Device variants with PoE or with FL ports: no “T” certification (EN 50155 railway (train))
present.
c. Rated voltage for power supply unit type G and M: 110 VDC; for power supply unit type C
and L: 36 VDC
d. The railway standard EN 50155 is only met if the PoE power is limited to 15 W.
Position Characteristic Ident. Property
Table 1: Combination options for the device variants of the MACH 1000

20 Installation MACH 1000
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1.3 Description of the device variants
The MAR1020-..., MAR1022-..., MAR1120-... and MAR1122-... device
variants are MACH 1000 Ruggedized Switches without Gigabit ports and,
depending on the requirements, a selectable number (up to 24) of Fast
Ethernet ports (10/100 Mbit/s). You can choose the media for the Fast
Ethernet ports 1 to 24 in pairs.
The MAR1120-... and MAR1122-... devices have an additional Fast
Ethernet port on the front of the device that you can use for diagnosis
purposes.
The MAR1022-... devices support PoE in accordance with IEEE
802.3af.
The PoE ports are the Fast Ethernet ports 1 to 4.
In the MAR1120-... devices, all the cable outlets are at the back, i.e.
the ports are on the back of the device.
The MAR1122-... devices support PoE in accordance with IEEE
802.3af.
The PoE ports are the Fast Ethernet ports 1 to 4.
All the cable outlets are at the back, i.e. the ports are on the back of
the device.
The MAR1030-..., MAR1032-..., MAR1130-... and MAR1132-... device
variants are MACH 1000 Ruggedized Switches with 2 or 4 Gigabit ports
(10/100/1000 Mbit/s) and, depending on the requirements, a selectable
number (up to 24) of Fast Ethernet ports (10/100 Mbit/s).
You can choose the media for the Fast Ethernet ports 1 to 24 in pairs.
In device variants with 2 Gigabit Ethernet ports, these ports are combo
ports (2 x SFP slot: 100/1000 Mbit/s, alternatively:
2 x twisted pair RJ45 socket: 10/100/1000 Mbit/s).
In device variants with 4 Gigabit Ethernet ports, these can be optionally -
SFP slots (2 x 2 slots),
- twisted pair RJ45 sockets (2 x 2 sockets) or
- 2 x SFP slots plus 2 x twisted pair RJ45 sockets.
The MAR1130-... and MAR1132-... devices have an additional Fast
Ethernet port on the front of the device that you can use for diagnosis
purposes.
The MAR1032-... devices support PoE (Power over Ethernet) in
accordance with IEEE 802.3af. The PoE ports are the Fast Ethernet
ports 1 to 4.
In the MAR1130-... devices, all the cable outlets are at the back, i.e.
the ports are on the back of the device.
The MAR1132-... devices support PoE (Power over Ethernet) in
accordance with IEEE 802.3af. The PoE ports are the Fast Ethernet
ports 1 to 4.
In these devices, all the cable outlets are at the back, i.e. the ports are
on the back of the device.