Hoist Fitness Dual 300 User manual

3
0
0
Dual
Dual
R
ASSEMBLY INSTRUCTIONS
Multi - ChestMulti - Chest
CATALOG NUMBER
0600-001

ASSEMBLY INSTRUCTIONS Page 1
CONTENTS
INSTRUCTIONS .............................................................................
FRAME ASSEMBLY ........................................................................
PARTS LISTING ............................................................................
HARDWARE LISTING ..................................................................
BOLT SIZING CHART ..................................................................
WASHER SIZING CHART ............................................................
DECAL PLACEMENTS ...................................................................
WEIGHT RATIOS .........................................................................
WEIGHT TRAINING TIPS ...........................................................
WEIGHT TRAINING EXERCISE LOG ......................................
GENERAL MAINTENANCE INFORMATION..............................
MAINTENANCE SCHEDULE........................................................
LIMITED WARRANTY ..................................................................
2
3
11
13
14
15
16
21
22
23
24
26
27
D300
Multi-Chest

ASSEMBLY INSTRUCTIONS Page 2
INSTRUCTIONS
1/2” - 9/16 - 3/4” Combination Wrench
Hand Ratchet
With 2” Extension
5/16” Allen Wrench
7/32” Allen Socket Drive
Utility Knife
Tape Measure
TOOLS REQUIRED
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the catalog in this manual to
make sure that all parts have been included in your shipment.
Use only Hoist replacement parts when servicing. Failure
to do so will void your warranty and could result in personal
injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. After assembly, you should
check all functions to ensure correct operation. If you
experience problems, first recheck the assembly instructions to
locate any possible errors made during assembly. If you are
unable to correct the problem, call your authorized Hoist dealer.
Be sure to have your serial number and this catalog when calling.
When all parts have been accounted for, continue on to Step 2.
When ordering use the part number and description from the
catalog.
D300
Multi-Chest

D300
Multi-Chest
ASSEMBLY INSTRUCTIONS Page 3
A
A
C
C
C
C
C
C
D
D
D
DT
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
TT
T
T
T
U
U
U
U
U
U
U
U
T
U
U
U
12
3
4
5
6
7
8
9
T

D300
Multi-Chest
ASSEMBLY INSTRUCTIONS Page 4
D
C
M
M
N
N
T
T
T
T
T
T
T
U
U
U
U
U
V
V
10
11
12
13
32

D300
Multi-Chest
ASSEMBLY INSTRUCTIONS Page 5
AC
AC
V
V
W
W
B
B
14
14
15
16
17
17

D300
Multi-Chest
ASSEMBLY INSTRUCTIONS Page 6
AD
E
E
N
N
N
N
P
N
N
T
U
X
X
B
B
17
17
18
19
20
20
22
22
33
33
T
U

D300
Multi-Chest
ASSEMBLY INSTRUCTIONS Page 7
F
G
G
R
R
R
R
T
T
T
U
U
U
X
X
XX
Z
Z
Z
Z
23
24
47
26
27
34
34
T
47
25

D300
Multi-Chest
ASSEMBLY INSTRUCTIONS Page 8
H
E
J
K
N
S
S
S
S
S
AA
AA
AA
AA
AB
AB
AB
AB
X
X
X
X
X
X
X
X
X
R
R
R
28
29
30
31
35
35
48
36
21
AE
AF
AF

D300
Multi-Chest
ASSEMBLY INSTRUCTIONS Page 9
H
L
E
X
X
X
X
X
AB
AB
AB
37
37
37
41
38

D300
Multi-Chest
ASSEMBLY INSTRUCTIONS Page 10
39
39
50
50
51
49
49
49
49
40 40
40
40
40
40
41
41
41
41
42
43
43
44
44
45
46

D300
PARTS LIST
CUSTOMER CATALOG Page 11
1 35-SUB-D300-08 FRONT UPRIGHT1
Key
No. Qty. Part Number Description
2 35-SUB-D300-21 REAR UPRIGHT, RIGHT SIDE1
3 35-SUB-D300-20 REAR UPRIGHT, LEFT SIDE1
4 35-SUB-D300-04 BASE TUBE ASSEMBLY1
5 35-SUB-D300-01 TOP TUBE ASSEMBLY1
6 35-SUB-D300-22 LOWER REAR CROSSMEMBER1
7 35-SUB-D300-23 UPPER REAR CROSSMEMBER1
8 26-STD-SP338 PLACARD MOUNT1
9 35-SUB-D300-03 TOP PULLEY MOUNT1
10 35-SUB-D300-11 ARM UNION ASSEMBLY1
11 35-SUB-D300-07 REAR SHIELD ANCHOR1
12 35-SUB-D300-09 BACK PAD ADJUSTER MOUNT1
13 026-0100021 ARM AXLE1
14 35-SUB-D300-15 HANDLE ASSEMBLY2
15 35-SUB-D300-16 RIGHT HANDLE PIVOT ASSEMBLY1
16 35-SUB-D300-17 LEFT HANDLE PIVOT ASSEMBLY1
17 26-STD-SM239 3/8" FLATHEAD CAP x 1 5/8 DIA.4
18 35-SUB-D300-14 ARM ASSEMBLY, RIGHT SIDE1
19 35-SUB-D300-13 ARM ASSEMBLY, LEFT SIDE1
20 35-SUB-D300-19 HANDLE ASSEMBLY AXLE PIVOT2
21 26-STD-SU1017 10 x 17 PAD1
22 026-01MD300-18 HANDLE ASSEMBLY AXLE2
23 35-SUB-D300-06 BOTTOM GUIDE ROD MOUNT1
24 35-SUB-D300-02 TOP GUIDE ROD MOUNT1
25 26-STD-SWTOP-7 TOP PLATE AND STEM1
26 26-STD-SW101 INTERMEDIATE 12 1/2 LBS.4
27 26-STD-SW104 INTERMEDIATE 20 LBS.11
28 26-STD-SSH148 SHIELD1
29 35-SUB-D300-10 CHEST PAD ADJUSTER1
30 35-SUB-D300-05 SEAT PAD ADJUSTER1

D300
PARTS LIST
CUSTOMER CATALOG Page 12
31 26-STD-SM250 ADJUSTER GUIDE SHAFT1
Key
No. Qty. Part Number Description
32 26-STD-PLAS143 PLASTIC STOP1
33 26-STD-PLAS139 PLASTIC HANDLE REST2
34 19-WSB-1123 RUBBER WEIGHT STACK BUMPER2
35 20-GSP-Y2505 GAS SPRING2
36 26-STD-SU1020 10 x 20 PAD1
37 18-PUL-412 4 1/2 PULLEY3
38 26-STD-SC153 CABLE1
39 26-STD-SM128 PULL PIN (SHORT)2
40 14-TUR-1 TURCITE10
41 16-CAP-112212 1 1/2 x 2 1/2 END CAP5
42 19-GRP-78COMFORT COMFORT GRIP2
43 14-BRG-MR16N BEARING2
44 19-PAD-1 PLUG BUMPER3
45
47
48
49
50
51
26-STD-SM134
26-STD-SG116
26-STD-SU1011T
26-STD-PLAS125
16-CAP-23
16-CAP-12
WEIGHT STACK PIN
GUIDE ROD
10 x 11 TAPERED PAD
EZ GLIDE SLEEVES
ENDCAP2x3
ENDCAP1x2
1
2
1
4
2
1
46 10-LRD-12 COIL SPRING1

Page 13
D300
HARDWARE LIST
CUSTOMER CATALOG
A 11-HEX-123 1/2-13 x 3 HEX BOLT4
Key
No. Qty. Part Number Description
B 11-SKT-381 3/8-16 x 1 SOCKET HEAD BOLT4
C 11-HEX-12212 1/2-13 x 2 1/2 HEX BOLT12
D 11-HEX-123 1/2-13 x 3 HEX BOLT5
E 11-HEX-38(16)2 3/8-16 x 2 HEX BOLT4
F 11-HEX-12312 1/2-13 x 3 1/2 HEX BOLT2
G 11-HEX-12412 1/2-13 x 4 1/2 HEX BOLT2
H 11-HEX-383 3/8-16 x 3 HEX BOLT2
J 11-HEX-38(16)212 3/8-16 x 2 1/2 HEX BOLT1
K 11-HEX-38312 3/8-16 x 3 1/2 HEX BOLT1
L 11-HEX-385 3/8-16 x 5 HEX BOLT1
M 11-FLA-12314 1/2-13 x 3 1/4 FLAT HEAD BOLT2
N 11-FLA-121 1/2-13 x 1 FLAT HEAD BOLT7
P 11-FLA-123 1/2-13 x 3 FLAT HEAD BOLT1
Q 11-NYL-38(16)1 3/8-16 x 1 NYLOCK PATCH BOLT2
R 11-HEX-381 3/8-16 x 1 HEX BOLT7
S 11-HEX-516(18)114F 5/16-18 x 1 1/4 HEX BOLT6
T 13-FLT-12 1/2 FLAT WASHER50
U 12-LOK-12T 1/2-13 THIN LOCK NUT29
V 14-TBW-1 THRUST BEARING WASHER, 1"6
W 14-BRG-THRUST1 THRUST BEARING, 12
X
Y
Z
AA
AB
AC
13-FLT-38
13-FND-38112
13-FLT-12SAE
13-FLT-516
12-LOK-38
11-FLA-381
3/8 FLAT WASHER
3/8 FENDER WASHER
1/2 SAE FLAT WASHER
5/16 FLAT WASHER
3/8 LOCK NUT
3/8-16 x 1 FLATHEAD BOLT
23
2
4
6
7
2
AD 11-FLA-12212 1/2-13 x 2 1/2 FLAT HEAD BOLT1
AE 14-SPC-1(38) DIA. 3/8 I.D.x1LGSPACER1
AF 14-SPC-12(38) DIA. 3/8 I.D. x 1/2 LG SPACER1

ASSEMBLY INSTRUCTIONS Page 14
BOLT SIZING CHART
D300
Multi-Chest

ASSEMBLY INSTRUCTIONS Page 15
WASHER SIZING CHART
SMALL, SAE, 26mm
LARGE, USS, 34mm
LARGE, USS, 25mm
D300
Multi-Chest

ASSEMBLY INSTRUCTIONS Page 16
1
D300
Multi-Chest
2
3
7
5
5
1 - 021-0003011
2 - 021-0003105
3- 021-0004084
4a - 021-0004026
4b - 021-0004027
5 - 021-0003059
6 - 021-0003053
7 - 021-0003104
8 - 021-0003281
9 - 021-0013023
Decal Descriptions
6
4a
Use 5a on white or
light color frames
Use 5b on black or
dark color frames
4b
9
8

ASSEMBLY INSTRUCTIONS Page 17
DECAL REFERENCE
This decal has been attached to this piece of equipment to
provide information regarding operation, safety and
maintenance. Before use, take the time to read these decals.
021-0003011
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
021-0003105
D300
Multi-Chest
021-0003281
WARNING
USE ONLY GENUINE HOIST REPLACEMENT
PARTS. FAILURE TO DO SO WILL VOID
WARRANTY AND COULD RESULT IN PERSONAL
INJURY OR EVEN DEATH. THERE IS A RISK
ASSUMED BY INDIVIDUALS WHO USE THIS
TYPE OF EQUIPMENT. TO MINIMIZE THE RISK
ALWAYS FOLLOW THESE SIMPLE RULES.
1. READ & UNDERSTAND ALL
ENCLOSED INSTRUCTIONS b for
using this quipm nt.
2. INSPECT EQUIPMENT BEFORE
EACH USE. R plac all parts at th
first signs of w ar or damag . If in
doubt about a c rtain part, DO NOT
us th quipm nt until th part is
r plac d. Failur to r plac worn or
damag d parts may r sult in injury.
3. FOLLOW ROUTINE
MAINTENANCE SCHEDULE
4. CONSULT YOUR PHYSICIAN
BEFORE STARTING ANY
EXERCISE PROGRAM. Warm up
prop rly b for ngaging in w ight
r sist nc training. Stop x rcising if
you f l faint or dizzy.
5. TO PREVENT THE POSSIBILITY
OF SERIOUS INJURY, KEEP CLEAR
OF ALL MOVING PARTS. Do not
att mpt to fr any jamm d part by
yours lf. Obtain assistanc in ord r to
avoid possibl injury.
6. Tak your tim and do not rush th
x rcis . Practic prop r br athing,
hold your br ath.
7. CHILDREN SHOULD NOT BE
ALLOWED TO USE THIS
EQUIPMENT. To avoid possibl
injury, childr n should b k pt at a saf
distanc wh n this quipm nt is in us .
T nag rs should not us this
quipm nt without adult sup rvision.
8. CALL YOUR AUTHORIZED
DISTRIBUTOR if you hav
any qu stions on th prop r us or
maint nanc of this quipm nt.
NEVER
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1
21
12
29
39
47
61
75
89
103
117
131
145
159
173
187
201
(12.5)
(12.5)
(12.5)
(12.5)
(20)
(20)
(20)
(20)
(20)
(20)
(20)
(20)
(20)
(20)
(20)
30
42
55
67
87
107
127
147
167
187
207
227
247
267
287
(17)
17
SELECTED WEIGHT (Lbs)
ACTUAL WEIGHT LIFTED (Lbs)
DUAL 300 WEIGHT CHART
NOTE: The chart above shows the standard weight
stack for this unit, this
The weights listed are
approximate and have been rounded off to the
nearest pound. Hoist reserves the right to modify the
weight stack from the one shown without prior notice.
chart does not represent any
incremental add on weights.