Hoist Fitness KL2410 User manual

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FITNESS SY"SIEIVIS ~
l(L2410
SEATED LEG PRESS
0
0
Note: Both Serial Number and Model Number are Required when Ordering Parts
0 RECORD SERIAL NUMBER HERE
Customer Service
[phone]
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Fax
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Page-1
OWNERS
MANUAL
CONTENTS
INSTRUCTIONS (Step 1) .......................................................... 1
KL OPT-01 ASSEMBLY (Step 2) .............................................. 4
KL OPT-01 OPERATION........................................................ 10
KL OPT-01 PRE-ASSEMBLY................................................... 11
KL OPT-02 ASSEMBLY (Step 2) ......................................•...... 12
KL OPT-01/02 PART/USTING ................................................ 15
FRAME ASSEMBLY (Step 3) .................................................... 16
CABLE ASSEMBLY.................................................................. 20
PRE-ASSEMBLY...................................................................... 37
PART LISTING........................................................................ 39
HARDWARE LISTING ............................................................. 40
ABBREVIATION LISTING....................................................... 41
BOLT SIZING CHART •............................................................ 42
WASHER SIZING CHART ........................................................ 44
SPACER SIZING CHART ......................................................... 45
WEIGHT TRAINING TIPS ....................................................... 47
WEIGHT TRAINING EXERCISE LOG...................................... 48
DECAL PLACEMENTS ............................................................ 49
MAINTENANCE SCHEDULE ................................................... 54
GENERAL MAINTENANCE INFORMATION............................. 55
LIMITED WARRANTY............................................................ 57
KL2410 Assembly

OWNERS
MANUAL
Step I
INSTRUCTIONS
Before beginning assembly please take the time to read the
instructions thoroughly. Please use the various lists in this manual to
make sure that all parts have been included in your shipment. When
ordering, use the part number and description from the lists. Use only
Hoist replacement parts when servicing. Failure to do so will void your
warranty and could result in personal injury.
Hoist equipment is designed to provide the smoothest, most
effective exercise motion possible. Mter assembly, you should check all
functions to ensure correct operation. If you experience problems, first
recheck the assembly instructions to locate any possible errors made
during assembly. If you are unable to correct the problem, call your
authorized Hoist dealer. Be sure to have your serial number and this
manual when calling. When all parts have been accounted for, continue
on.
TOOLS REQUIRED
Socket Wrench
1/2", 9/16" and 3/4" Sockets
3/4" Open end Wrench
Crescent Wrench
Snap Ring Pliers
Rubber mallet
Tape Measure
KL2410 Assembly Page - 2

KL2410 Assembly
OWNERS
MANUAL
KL OPT-01 ASSEMBLY
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Page -04

OWNERS
MANUAL
Step 2a
KL OPT-01 ASSEMBLY
Start assembly by placing (1) onto (16) for balance and stability.
Next attach (14)'s to (7) and (8) wrench tighten. Now attach (7) and
(8) to (1). Wrench tighten bolts.
Part Descriptions
1 - Weight Cage Frame Assembly
7 - Right Leg Wheel Assembly
8 - Left Leg Wheel Assembly
14 -Swivel Wheel
16 - 0.75" x 7.00" x 25.00" Spacer
Page -5
Hardware Descriptions
Wl - 5/16"-18 x 7/8" BHB (WZ)
Xl - l/2"-13 x 1 1/4" BHB (WZ)
AC -1/2" SAE Flat Washer (WZ)
AA - 5/16" SAE Flat Washer (WZ)
BD -1/2" Thin Lock Nut (WZ)
BB - 5/16" Thin Lock Nut (WZ)
KL2410 Assembly

p---t--
KL2410 Assembly
OWNERS
MANUAL
KL OPT-01 ASSEMBLY
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Page - 6

OWNERS
MANUAL
Step 2b
KL OPT-01 ASSEMBLY
Start assembly by sliding (11) into (51) and secm·e it with (4l)'s.
Now slide (10) into (51). Before sliding (13)'s and (9)'s onto (10) make
sure (9)'s are correctly orientated shown like the diagram. Once (13)'s
and (9)'s are slid onto both sides of (10) secure it with (4l)'s. Attach
the danger decal to the top of the foot pad as shown. Failure to do so
could result in serious injury or even death if the equipment is not
operated properly. Hoist assumes no responsibility if decals are not in
place.
Part Descriptions
9 - Wheel Assembly
10 - Wheel Axel (long)
11 - Wheel Axel (short)
13 - 00.516" I.D. Spacer
41 - 00.50" C-CLIP
51 -Main Frame Assefilbly
Page- 7
Hardware Descriptions
KL2410 ASSEMBLY

OWNERS
MANUAL
/
Attach the dangerdecal to the top of the foot pad as shown.
Failure to do so could result in serious injury or even death
if the equipment is not operated properly. Hoist assumes no
TO PREVENT MACHINE FROM ROLLING . .. . .
LOCK WEIGHT STACK WHEELS & respons1b1hty If decals are not In place.
DISENGAGE FRONT WHEELS
PRIOR TO EXERCISE.
FAILURE TO PROPERLY OPERATE EQUIPMENT
COULD RESULT IN SERIOUS INJURY OR DEATH.
021-0003186
KL241 OAssembly
FLOOR
Page - 8

OWNERS
MANUAL
l{L OPT-01 OPERATION
PARKED POSITION
To prevent machine from rolling,
lock weight stack wheels prior
to exercise.
Using foot;
Step down on
top part of
wheel rocker.
MOVE POSITION
To move machine engage
wheels.
Using foot;
Step down on
bottom part of
wheel rocker.
KL2410 Assembly
TOP
FLOOR
-
FLOOR
Page -10

Part Descriptions
9 • Wheel Assembly
OWNERS
MANUAL
KL OP-01 PRE-ASSEMBLY
Hardware Descriptions
12 - 03.00" Polyorethan Wheel
15 - 00.50" I.D. Flange Oilite
Zl - 3/8"-16 x 2 3/4" HHB (WZ)
AB - 3/8" USS Flat Washer (WZ)
BC - 3/8" Thin Lock Nut (WZ)
Page- 11 KL2410 Assembly

KL2410 Assembly
OWNERS
MANUAL
KL OPT-02 ASSEMBLY
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Page -12

OWNERS
MANUAL
Step 2a
l(L OPT-02 ASSEMBLY
Start assembly by placing ( 1) onto ( 16) for balance and stability.
Next attach (CB)'s to (17) and (18) wrench tighten. Now attach (17)
and (18) to (1). Wrench tighten bolts.
Part Descriptions
1 - Weight Cage Frame Assembly
16 - 0.75" x 7.00" x 25.00" Spacer
17 - Right Foot Assembly
18 - Left Foot Assembly
Page -13
Hardware Descriptions
N - 3/8"-16 x ll.3mm BHS (WZ)
Xl - l/2"-13 x 1 1/4" BHB (WZ)
AC -1/2" SAE F1at Washer (WZ)
BC -1/2" Thin Lock Nut (WZ)
CB - Rubber Foot Pad
KL2410 Assembly

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KL2410 Assembly
OWNERS
MANUAL
KL OPT-02 ASSEMBLY
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16
Page -14

OWNERS
MANUAL
KL OPT-01 ASSEMBLY
~
PART/HARDWARE LISTING
Key#
Qty.
Part Number Description
7 I 026-0IXI254
Right Leg Wheel Assembly
8 I 026-0IXI255
Left Leg Wheel Assembly
9 2
026-0IXI235
Wheel Assembly
IO
I
026-0IM0673
Wheel Axle (long)
II
I
026-0IM0674
Wheel Axle (short)
I2
2
020-00I4026
03.00" Polyurethane Wheel
I3 2
026-0IM0672
00.5I6" I.D. Spacer
I4
2
020-00I4025
Swivel Wheel
I5
4
OI4-0IOI002
00.50" I.D. Flange Oilite
I6
I
026-0IPL355
0.75" x 7.00" x 25.00" Spacer
4I
4
OI4-00I50I4
00.50" C-Clip
5I
I
026-0IXI252
Main Frame Assembly
WI
8
OII-030I037
5/I6"-I8 x 7/8" BHB (WZ)
XI
4
OII-OIOI05I
I/2"-I3 x I I/4" BHB (WZ)
ZI
2
OII-0007050
3/8"-I6 x 2 3/4" HHB (WZ)
AA
I6
OI3-000200I
5/I6" SAE Flat Washer (WZ)
AB
4
OI3-0402005
3/8" USS Flat Washer (WZ)
AC
8
OI3-0I02003
1/2" SAE Flat Washer (WZ)
BB
8
OI2-0I02006
5/I6" Thin Lock Nut (WZ)
BC 2
OI2-0I04008
3/8" Thin Lock Nut (WZ)
BD
4
OI2-03040II
I/2" Thin Lock Nut (WZ)
KL OPT-02 ASSEMBLY
PART/HARDWARE LISTING
I6 I
026-0IPL355
0.75" x 7.00" x 25.00" Spacer
I7 I
026-0IXI256
Right Foot Assembly
I8 I
026-0IXI257
Left Foot Assembly
N 8
OII-020I292
3/8"-I6 x Il.3uuu BHS (WZ)
XI 4
OII-OIOI05I
I/2"-I3 x I I/4" BHB (WZ)
AC
8
OI3-0I02003
I/2" SAE Flat Washer (WZ)
BD
4
OI2-03040II
I/2" Thin Lock Nut (WZ)
~
CB 2
026-0IPL350
Rubber Foot Pad
.
Page -15
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FITNESS SY'~
KL2410 Assembly

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•
KL2410 Assembly
OWNERS
MANUAL
Step 3
FRAME ASSEMBLY
Page -16

OWNERS
MANUAL
Step 3a
FRAME ASSEMBLY
Start by sliding (19)'s through (CF)'s and slide them both into (1).
Tilt both (19)'s forward enough to allow room to slide the weights on.
Slide (5)'s and (CD)'s one after another onto both (19)'s. Now slide
(46) onto both (19)'s. Angle both (19)'s vertical and secure to (1).
Wrench tighten bolts.
Part Descriptions
1 - Weight Cage Assembly
5 - 12.50 lb. Intermediate Weight
19 - 00.75" x 51" Guide Rod
46 - 25 lb. Top Weight
Hardware Descriptions
D - 3/8"-16 x l" BHS (WZ)
AB - 3/8" USS Flat Washer (WZ)
AD - 3/8" Split Lock Washer (WZ)
CD - Weight Spacer
CF - Weight Stack Bumper
Page-17
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KL2410 Assembly

KL241 O Assembly
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OWNERS
MANUAL
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PLACE ONE SPACER
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BETWEEN EACH WEIGHT.
Page -18

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WARNING:
CABLE BOLT MUST BE THREADED
A MINIMUM OF 1/2" INTO ITS RECEIVER
WITH JAM NUTTIGHTENED SECURELYTO
ENSURE PROPER CONNECTION.
•
FINE TUNING
LOOSEN JAM NUT AND THREAD
BOLT IN/OUT TO GIVE THE CABLE
PROPER TENSION. RE-TIGHTEN
JAM NUT.
112.68" [2862mm] I
.r, 1EJ]lfia
.3mm 1.0. x 7mm 0.0.
BUNA-N 0-RING B.E.
NOTE:
BE SURE CABLE
RUNS BETWEEN
olfl. I THE PULLEY AND
o II
THE GUARD SHAFT.
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OWNERS
MANUAL
Step 3h
FRAME/CABLE ASSEMBLY
Start assembly by attaching (CB) to the foot of (51) wrench tighten.
Next insert (CA) into (2) from the top end of (2) and out the upper
hole of the bottom plate on (2). Attach (CH)'s while instaliing cable
(CA). Continue (CA) between the bottom tubes of (1) and through the
upper hole of the end plate on (51). Always be sure that cable (CA) is
seated in the pulley groove when mounting any pulley. Next bolt (51)
and (2) to (1) and wrench tighten bolts. When finished with this step
of assembly; remove and discard (16). Attach the cable bolt of (CA)
to (20) and wrench tighten jam nut. For proper cable tension, loosen
jam nut and thread bolt in and out.
Part Descriptions
1 - Weight Cage Frame Assembly
2 - Rear Supporter Frame Assembly
16 - 0.75" x 7.00" x 25.00" Spacer
20 - 11 Holes Stem
51 - Main Frame Assembly
Page- 21
Hardware Descriptions
F - 3/8-16 x 2 1/2" HHB (WZ)
J - 3/8-16 x 2 1/4" HHB (WZ)
N - 3/8-16 x 11.3 BBB (WZ)
R - 3/8-16 x 4" HHB (WZ)
AB - 3/8" USS Flat Washer (WZ)
BC - 3/8" Thin Lock Nut (WZ)
CA - 112.68" lg. Cable
CB - SBR Rubber Foot Pad
CH - 03.50" Pulley
CI - 1/2" Flanged Spacer
KL2410 Assembly

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KL2410 Assembly
OWNERS
MANUAL
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