Honeywell 5000TC Series User manual

Series 5000TC
Toroidal (Electrodeless)
Conductivity Sensors
Operation and Maintenance Manual
www.honeywell.nt-rt.ru

Contents
4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance iii
About This Document
Abstract
This manual describes the installation and operation of Series 5000TC Toroidal (electrodeless)
Conductivity Sensors.
По вопросам продаж и поддержки обращайтесь:
Астана [phone], Волгоград [phone], Воронеж [phone], Екатеринбург [phone],
Казань [phone], Краснодар [phone], Красноярск [phone], Москва [phone],
Нижний Новгород [phone], Новосибирск [phone], Ростов-на-Дону [phone],
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Единый адрес: [email protected]
www.honeywell.nt-rt.ru

Series 5000TC Toroidal (electrodeless) Conductivity Sensors
Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/00iv
Symbol Definitions
The following table lists those symbols used in this document to denote certain conditions.
Symbol Definition
This CAUTION symbol on the equipment refers the user to the Product Manual for
additional information. This symbol appears next to required information in the
manual.
WARNING
PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a
potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms,
42.4 Vpeak, or 60 Vdc may be accessible. Failure to comply with these
instructions could result in death or serious injury.
ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for
handling electrostatic sensitive devices
Protective Earth (PE) terminal. Provided for connection of the protective earth (green
or green/yellow) supply system conductor.
Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to protective earth at the
source of supply in accordance with national local electrical code requirements.
Earth Ground. Functional earth connection. NOTE: This connection shall be bonded
to Protective earth at the source of supply in accordance with national and local
electrical code requirements.
Chassis Ground. Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.

Contents
4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance v
Contents
1. INTRODUCTION....................................................................................................1
1.1 Description......................................................................................................................................1
2. SPECIFICATIONS AND MODEL SELECTION GUIDE.........................................3
2.1 Specifications..................................................................................................................................3
2.1.1 Sensors.....................................................................................................................................3
2.1.2 Insertion/Removal Mounting Type*........................................................................................3
2.1.3 Basic Mounting Types.............................................................................................................4
2.2 Model Selection Guide ...................................................................................................................5
3. INSTALLATION OF MOUNTING TYPES..............................................................7
3.1 Overview.........................................................................................................................................7
3.2 Location Requirements...................................................................................................................7
3.3 Basic Mounting Types....................................................................................................................7
3.4 Insertion/Removal Sensors Mounting Types................................................................................12
4. SENSOR/INTERCONNECT CABLE TERMINATION..........................................19
5. TROUBLESHOOTING.........................................................................................23
5.1 Overview.......................................................................................................................................23
5.2 Checking the Sensor .....................................................................................................................23
5.3 Customer Assistance.....................................................................................................................23
6. MAINTENANCE...................................................................................................25
6.1 Recommended Cleaning Procedure..............................................................................................25

Series 5000TC Toroidal (electrodeless) Conductivity Sensors
Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/00vi
Tables
Table 3-1 Mounting Procedure ....................................................................................................................7
Table 3-2 Union Mount Procedure...............................................................................................................9
Table 3-3 Sanitary Flange Procedure.........................................................................................................11
Table 3-4 Procedure for Fastening Sensor to Extractor Shaft....................................................................13
Table 3-5 Procedure for Setting Sensor Insertion Depth ...........................................................................14
Table 3-6 Procedure for Installing Hardware into Process Pipe/Vessel....................................................16
Table 3-7 Procedure for Installing Sensor into Hardware Assembly.........................................................16
Table 3-8 Procedure for Inserting Sensor into Pressurized Process ..........................................................17
Table 3-9 Procedure for Extracting Sensor from Pressurized Process ......................................................18
Table 4-1 Termination Procedure for All Applications Except CE...........................................................20
Table 4-2 Termination Procedure for CE-only Applications.....................................................................21
Table 5-1 Sensor Troubleshooting Procedure............................................................................................23
Table 6-1 Cleaning Procedure....................................................................................................................25
Figures
Figure 2-1 HW Sensor and Mounting Hardware Combinations*................................................................4
Figure 3-1 Immersion Mounting Details......................................................................................................8
Figure 3-2 Tee Mounting Details...............................................................................................................10
Figure 3-3 Flange Mounting Details ..........................................................................................................10
Figure 3-4 Sanitary (CIP) Flange Mounting Details..................................................................................12
Figure 3-5 Insertion/Removal Mounting Details for Toroidal Sensors .....................................................13
Figure 3-6 Insertion/Removal Mounting Details for Toroidal Sensors .....................................................15
Figure 4-1 Standard Termination Details (for All Applications Except CE).............................................20
Figure 4-2 CE Termination Details (for CE-only Applications)................................................................21

Introduction
4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 1
1. Introduction
1.1 Description
Mounting Styles
The Model 5000TC-series toroidal (electrodeless) conductivity sensor measures the conductivity of solutions from
0.2 to 2000 millisiemens/cm.
These sensors may be provided in one of two basic forms:
Convertible Style -- The convertible style sensor can be directly fastened to the end of a pipe for
immersion mounting or, by using the Honeywell union-mount adapter, it can be mounted into any standard
2-inch NPT fitting (tee, weldolet, pipe saddle, etc.). The convertible style sensor can also be insertion
mounted into a 2-inch ball valve assembly.
Sanitary Style -- This clean-in-place style sensor is constructed of 3A-approved materials. It has an integral
2-inch sanitary-mount flange which mates to Honeywell sanitary tee mounting hardware. The sanitary style
sensor includes a special cap and EPDM compound gasket. The gasket is also available separately for
mounting to a 2-inch sanitary clamp-type ferrule or butt-weld tee.
Mounting Types
The 5000TC sensors are available with a number of different mounting types. These include immersion
mounting (CPVC or PVDF materials, also PVC junction box), union adapter mounting (316 SS, CPVC, or
PVDF materials with optional 2”tee), sanitary mounting (316 SS 2”tee with heavy-duty clamp), or
insertion/removal mounting (316 SS or CPVC materials).
Wetted Materials
To simplify chemical resistance problems, these sensors are constructed so that only one material is wetted
by the process. The sanitary style sensor may be provided in polypropylene, PVDF or PFA Teflon material.
The convertible style sensor is also available in these same materials, and also in PEEK.

Specifications and Model Selection Guide
4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 3
2. Specifications and Model Selection Guide
2.1 Specifications
2.1.1 Sensors
Wetted Materials........................Polypropylene, PVDF, or PEEK
Operating Temp. Range ............-10 °C to 125 °C (14 °F to 257 °F)
Maximum Flow Rate ..................10 ft. (3 m) per second
Measuring Range.......................From 0.2 to 2000 millisiemens/cm
Temperature Compensator........Pt 1000 RTD
Sensor Cable.............................5 conductor (plus two isolated shields) cable with XLPE (cross-linked polyethylene)
jacket; rated to 150 °C (302 °F); 20 ft. (6 m) long
Pressure/Temperature Limits:
Sensor Only (no hardware):
Polypropylene .................100 psi at 212 °C (6.9 bar at 100 °C)
PVDF...............................100 psi at 248 °C (6.9 bar at 120 °C)
PEEK...............................200 psi at 302 °F (13.8 bar at 150 °C)
PFA Teflon......................200 psi at 302 °F (13.8 bar at 150 °C)
2.1.2 Insertion/Removal Mounting Type*
Wetted Materials........................Plastic Hardware: Brass, CPVC, Teflon Valve Seats, Viton O-ring Seals
Stainless Steel Hardware: 316 Stainless Steel, Teflon Valve seats, Viton O-ring
seals
Temperature Limits....................Plastic Hardware: 23 °F to 176 °F (-5 °C to 80 °C) unsupported if installed vertically;
23 °F to 203 °F (-5 °C to 95 °C) when supported with a bracket**
Stainless Steel Hardware: 23 °F to 203 °F (-5 °C to 95 °C) supported or
unsupported
Pressure Limits..........................Plastic Hardware: 50 psi @ 90 °C
Stainless Steel Hardware: 100 psi @ 90 °C
Net Hardware Weight ................Plastic Hardware: 7.5 lb. (3.4 kg)
Stainless Steel Hardware: 25 lb. (11.3 kg)
*These sensor/mounting hardware assembly temperature ratings are limited by the hardware material, maximum
pressure, and whether the assembly is supported or unsupported.
**The CPVC insertion/removal assembly must be supported with a bracket or strap if it is not installed vertically.

Series 5000TC Toroidal (electrodeless) Conductivity Sensors
Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/004
2.1.3 Basic Mounting Types
Figure 2-1 HW Sensor and Mounting Hardware Combinations*
*Ratings for the above Honeywell sensor and mounting hardware combinations are based upon water
service. More severe service may require a correction factor.
▲Sanitary mounting hardware ratings are for 51451248-001 hardware using the 51451257-001 heavy duty
sanitary clamp. Other hardware and clamp combinations may reduce the listed ratings.

Specifications and Model Selection Guide
4/00 Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 5
2.2 Model Selection Guide
51-52-16-54
Issue 1
Instructions
Make one selection from Table I through IV
A dot ( ) denotes unrestricted availability.
5000TC Series Offers:
Toroidal (Electrodeless) Conductivity Sensor with 1/2" Nominal Diameter Bore
Mounting Types:
Immersion Mount with Pipe and Junction Box
Union Mount with Optional Pipe Tee
Sanitary Tee with Clamp
Insertion/Removal Mounting
Standard CE Approval
Cable Length - 20 Feet
1000 Ohm Platinum RTD
Key Number I II III
_ _ _ _ _ _ - _ _ - _ - _ _ _
KEY NUMBER Selection Availability
Description
Toroidal (Electrodeless) Conductivity Probe 5000TC
TABLE I
Mounting No Mounting Assembly 00
Material CPVC Pipe, PVC Junction Box
51451240-001
11
Type PVDF Pipe, PVC Junction Box
51451241-001
12
316 SS Union Adapter & Standard 2" Tee
51451242-001
21
316 SS Union Adapter Only
51451243-001
22
CPVC Union Adapter & Standard 2" Tee
51451244-001
23
CPVC Union Adapter Only
51451245-001
24
PVDF Union Adapter & Standard 2" Tee
51451246-001
25
PVDF Union Adapter Only
51451247-001
26
316 SS Sanitary 2" Tee & Heavy-Duty Clamp
51451248-001
31
316 SS Insertion/Removal Device
51451249-001
41
CPVC Insertion/Removal Device
51451250-001
42
TABLE II
Sensor No Sensor 0
Material Convertible Polypropylene Sensor
51451251-001
1a
Type Convertible PVDF Sensor
51451252-001
2a
Convertible PEEK Sensor
51451253-001
3a
Convertible PFA Teflon Sensor
51451254-001
4a
Sanitary Polypropylene Sensor
51500150-001
5b
Sanitary PVDF Sensor
51500151-001
6b
Sanitary PFA Teflon Sensor
51500152-001
7b
TABLE III
Future None 000

Series 5000TC Toroidal (electrodeless) Conductivity Sensors
Series 5000TC Toroidal (electrodeless) Conductivity Sensors - Operation and Maintenance 4/006
ACCESSORIES
51451255-001 6-Conductor Interconnect Cable
51451256-001 6-Conductor Junction Box (comes standard with immersion hardware)
51451257-001 Spare Sanitary Clamp (standard with option 31 from Table I)
51451258-001 Spare Special Cap (standard with option 31 from Table I)
51451259-001 Spare Sanitary Gasket (standard with option 31 from Table I)
RESTRICTIONS
Restriction Available Only With Not Available With
Letter Table Selection Table Selection
aI31
bI31