Honeywell PRO4200 User manual

September 2020 © 2020Honeywell International, Inc. All rights reserved 800-25697V1 i
PRO4200
Output Module
(PRO42OUT)
Installation Guide

September 2020 © 2020Honeywell International, Inc. All rights reserved 800-25697V1 ii
Copyright© 2020 Honeywell. All rights reserved.
All product and brand names are the service marks, trademarks, registered trademarks, or registered
service marks of their respective owners. Printed in the United States of America. Honeywell reserves the
right to change any information in this document at any time without prior notice.
WIN-PAK® is a trademark of Honeywell International, Inc.
Ordering Information
Please contact your local Honeywell representative or visit us on the web at www.honeywelaccess.com for
information about ordering.
Feedback
Honeywell appreciates your comments about this manual. Please visit us on the web at
www.honeywelaccess.com to post your comments.
Discover | Customer Portal
Self-Service Product Support and Learning Management System
https://honeywelldiscovertraining.com/login/discover/default.asp
YouTube | Honeywell Help and Support
https://www.youtube.com/channel/UCBEL6ouNV_LN5lEpYRujMTg/featured

PRO4200 Output Module Installation Guide, Document 800-25697V1 iii
Notices
Warnings and Cautions.................................................................................................... . . . . . . . . . . 1
Disclaimer.......................................................................................................................... . . . . . . . . . . 2
Compliance........................................................................................................................ . . . . . . . . . . 3
CE and WEEE Marking .................................................................................................. . . . . . . . . . . 3
Unpacking Procedure....................................................................................................... . . . . . . . . . . 3
Shipping Instructions ....................................................................................................... . . . . . . . . . . 5
Limited Warranty ............................................................................................................. . . . . . . . . . . 5
Confidentiality .................................................................................................................. . . . . . . . . . . 6
Installing the PRO4200 Output Module
Description ........................................................................................................................ . . . . . . . . . . 9
Specification...................................................................................................................... . . . . . . . . . 10
Set Up................................................................................................................................. . . . . . . . . . 10
LED Operation.................................................................................................................. . . . . . . . . . 12
Power.................................................................................................................................. . . . . . . . . . 14
Communications............................................................................................................... . . . . . . . . . 14
Wiring ................................................................................................................................ . . . . . . . . . 15
Mounting Options............................................................................................................. . . . . . . . . . 16
Installing the Module....................................................................................................... . . . . . . . . . 16
Wiring Diagram for Connectors 1 through 8 ............................................................... . . . . . . . . . 17
Wiring Diagram for Connectors 7 through 10 ............................................................. . . . . . . . . . 18
CONTENTS

iv www.honeywell.com
(This page is left blank intentionally for double-sided printing.)

Notices
Warnings and Cautions
PRO4200 Output Module Installation Guide, Document 800-25697V1 1
Notices
Warnings and Cautions
Warning
Before installation, TURN OFF the external circuit breaker which supplies power to the
system.
Before connecting the device to the power supply, verify that the output voltage is
within specifications of the power supply.
Do not apply power to the system until after the installation has been completed.
Personal injury or death could occur, and the equipment could be damaged beyond
repair, if this precaution is not observed!
Warning: Fire Safety and Liability Notice
Never connect card readers to any critical entry, exit door, barrier, elevator, or gate
without providing an alternative exit in accordance with all fire and life safety codes
pertinent to the installation. These fire and safety codes vary from city to city and you
must get approval from local fire officials whenever using an electronic product to
control a door or other barrier. Use of egress buttons, for example, may be illegal in
some cities. In most applications, single action exit without prior knowledge of what
to do is a life safety requirement. Always make certain that any required approvals are
obtained in writing. DO NOT ACCEPT VERBAL APPROVALS, BECAUSE THEY
ARE NOT VALID.
Honeywell never recommends using the PRO4200 or related products for use as a
primary warning or monitoring system. Primary warning or monitoring systems
should always meet local fire and safety code requirements. The installer must also
test the system on a regular basis by instructing the end user in appropriate daily
testing procedures. Failure to test a system regularly could make the installer liable for
damages to the end user if a problem occurs.
Note: See the Remote Enclosure Installation manuals PRO22ENC1, PRO22ENC2,
PRO22ENC3 or PRO22ENC5 for installation instructions.
Warning:
EARTH ground all enclosures for proper installation.
Warning:
Use suppressors on all door strikes. Use S-4 suppressors for installation. Honeywell
recommends only DC strikes.
Warning: For UL Installations:
• Wiring methods shall be in accordance with the National Electrical Code
(ANSI/NFPA70).
• All interconnecting devices must be UL Listed.
• Not Evaluated by UL for fire, life safety, or burglary applications.

Notices
Disclaimer
2www.honeywell.com
• Do Not Connect To A Receptacle Controlled By A Switch.
• All interconnecting wire must be UL/ULC Listed, rated and suitable for the
use.
Caution:
IF ANY DAMAGE TO THE SHIPMENT IS NOTICED, A CLAIM MUST BE
FILED WITH THE COMMERCIAL CARRIER RESPONSIBLE.
Electrostatic discharge can damage CMOS integrated circuits and modules. To
prevent damage, always follow these procedures:
• Use static shield packaging and containers to transport all electronic
components, including completed reader assemblies.
• Handle all ESD sensitive components at an approved static-controlled
workstation. These workstations consist of a desk mat, a floor mat, and an ESD
wrist strap. Workstations are available from various vendors.
Note: This equipment has been tested and found to comply with the limits for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his
own expense.
Note: This document and the data in it shall not be duplicated, used, or disclosed to
others for procurement or manufacture, except as authorized by and with the written
permission of, Honeywell, Inc. The information contained in this document or in the
product itself is considered the exclusive property and trade secrets of Honeywell, Inc.
Copyright laws of the United States protect all information in this document or in the
software product itself.
Note: Any use of this product is subject to the terms and acceptance of the Honeywell,
Inc. Software Agreement. Please request a copy from Honeywell, Inc., and review the
agreement carefully.
Disclaimer
Product Liability; Mutual Indemnification
In the event that a Customer receives a claim that a Product or any component thereof
has caused personal injury or damage to property of others, Customer shall
immediately notify Honeywell in writing of all such claims. Honeywell shall defend
or settle such claims and shall indemnify and hold Customer harmless for any costs or
damages including reasonable attorneys' fees which Customer may be required to pay
as a result of the defective Product or the negligence of Honeywell, its agents, or its
employees.

Notices
Compliance
PRO4200 Output Module Installation Guide, Document 800-25697V1 3
Customer shall hold harmless and indemnify Honeywell from and against all claims,
demands, losses, and liability arising out of damage to property or injury to persons
occasioned by or in connection with the acts or omissions of Customer and its agents
and employees, and from and against all claims, demands, losses, and liability for
costs of fees, including reasonable attorneys' fees, in connection therewith.
Compliance
To obtain applicable EU compliance Declaration of Conformities for this product,
please refer to our website,
https://www.security.honeywell.com/All-Categories/access-control-systems/control-p
anels-hardware. For any additional information regarding the compliance of this
product to any EU-specific requirements, please contact:
Honeywell Security & Communications
Honeywell Security - Quality Assurance Dept., Newhouse Industrial Estate
Motherwell
Lanarkshire ML1 5SB
Scotland
United Kingdom
Tel: [phone]
Email: [email protected]
CE and WEEE Marking
Description of the used symbol.
Unpacking Procedure
Caution:
If any damage to the shipment is noticed before unpacking, a claim must be filed with
the commercial carrier.
All containers should be opened and unpacked carefully in order to prevent damage to
the contents.
The following steps are used to unpack equipment in preparation for installation:
1. Open the container and remove the unit(s) and all packing material. Retain the
container and all packing materials. They may be used again for reshipment of
the equipment, if needed.
CE -Standard -Logo. This product complies with
the harmonized Regulation of the EU
WEEE symbol.It indicates this product is to be
recycling and not been thrown in the dustbin

Notices
Unpacking Procedure
4www.honeywell.com
2. Inspect the contents for shortage. If items are missing items, contact the order
entry department at 800-323-4576.
3. Visually check contents. If damage is discovered, perform the following:
• If shipping caused damage to the unit, a claim must be filed with the
commercial carrier.
• If any other defect is apparent, call for a return authorization.

Notices
Shipping Instructions
PRO4200 Output Module Installation Guide, Document 800-25697V1 5
Shipping Instructions
To ship equipment back to Honeywell, Inc.:
1. Contact the customer service department at 800-323-4576 before returning
equipment. When you call please have available:
• A description of the problem or reason you are returning the equipment.
• Your original purchase order number, invoice number and if the unit is
still under warranty.
• A new purchase order number if the unit is not under warranty.
2. From the customer service department, obtain the Return Authorization
Number (RMA).
3. Show the RMA number on all packages shipped. Packages which are not
marked with an RMA number will be refused at the factory and returned to
you COD.
4. Carefully pack the equipment for shipment. Use the original packing material
whenever possible.
Limited Warranty
All Products sold or licensed by Honeywell include a warranty registration card which
must be completed and returned to Honeywell by or on behalf of the end user in order
for Honeywell to provide warranty service, repair, credit or exchange. All warranty
work shall be handled through Customer which shall notify Honeywell and apply for a
Return Merchandise Authorization (RMA) number prior to returning any Product for
service, repair, credit, or exchange. Honeywell warrants that its Products shall be free
from defects in materials and workmanship for a period of two years from date of
shipment of the Product to Customer. The warranty on Terminals, Printers,
Communications Products and Upgrade kits is 90 days from date of shipment.
Satisfaction of this warranty shall be limited to repair or replacement of Products
which are defective or defective under normal use. Honeywell's warranty shall not
extend to any Product which, upon examination, is determined to be defective as a
result of misuse, improper storage, incorrect installation, operation or maintenance,
alteration, modification, accident or unusual deterioration of the Product due to
physical environments in excess of the limits set forth in Product manuals. THERE
ARE NO WARRANTIES WHICH EXTEND BEYOND THIS PROVISION. THIS
WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS,
IMPLIED OR STATUTORY, INCLUDING IMPLIED WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. NO
REPRESENTATION OR WARRANTY OF THE DISTRIBUTOR SHALL EXTEND
THE LIABILITY OR RESPONSIBILITY OF THE MANUFACTURER BEYOND
THE TERMS OF THIS PROVISION. IN NO EVENT SHALL HONEYWELL BE
LIABLE FOR ANY RE-PROCUREMENT COSTS, LOSS OF PROFITS, LOSS OF
USE, INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES TO ANY
PERSON RESULTING FROM THE USE OF HONEYWELL'S PRODUCTS.

Notices
Confidentiality
6www.honeywell.com
Confidentiality
All software, drawings, diagrams, specifications, catalogs, literature, manuals and
other materials furnished by Honeywell relating to the design, use and service of the
Products shall remain confidential and shall constitute proprietary rights of Honeywell
and Customer agrees to treat such information as confidential. Customer shall acquire
no rights in the design of the Products or the related materials except to use such
information solely for the purpose of and only during the time it sells the Products.
Customer shall not copy the design of any of the Products or use or cause to be used
any Product design or related materials for its own benefit or for the benefit of any
other party. The covenants contained in this section shall remain effective throughout
the term of this Agreement and thereafter unless specifically waived by Honeywell in
writing.

Notices
Confidentiality
PRO4200 Output Module Installation Guide, Document 800-25697V1 7
(This page is left blank intentionally for double-sided printing.)

Notices
Confidentiality
8www.honeywell.com

Installing the PRO4200 Output Module
Description
PRO4200 Output Module Installation Guide, Document 800-25697V1 9
Installing the PRO4200 Output
Module
Description
The Output Board provides connections for 16 relay outputs. You can either mount the
board in a rack or open and flat. If you rack-mount the board, only one edge is
accessible for wiring; however, a flat mount increases the amount of available I/O
slightly but significantly decreases the number of boards that can be mounted in one
enclosure.
Starting at the bottom of the rack-mount side of the board:
• The first connector provides power to the board.
• The next connector provides communication with the Controller (PRO32IC or
PRO42IC).
• Continuing up this edge, the next six connectors provide 12 relay output
connections.
When the board is mounted flat, four additional relay outputs and two dedicated inputs
for cabinet tamper and power fault detection are provided on the opposite edge of the
board.
All 16 form-C relay outputs are designed to handle dry-circuit signals. The two
dedicated inputs are non-supervised. Communication to the control panel is
accomplished via an RS-485 interface. This board requires 12 VDC input power.
When communication to the controller is lost, this board maintains all previous output
settings at the time communication was lost.

10 www.honeywell.com
Installing the PRO4200 Output Module
Specification
Specification
The Output Board is for use in low voltage, class 2 circuits only.
Primary power:
12VDC + 10%, 385mA maximum
Relay contacts:
Relays 0 through 15 outputs, Form-C, 2A @ 28VDC, resistive
Inputs:
Two unsupervised dedicated inputs
Communication:
Wire requirements:
Mechanical:
Environment:
Set Up
RS-485 Range 9,600 to 38,400 bps
Power 1 twisted pair, 18AWG
RS-485 24AWG, 4,000 feet (1,200 m) max., 2 twisted pair with shield (120,
23pF) (Belden 9842 or equiv.)
Inputs 1 twisted pair per input, 30 ohms max.
Outputs As required for the load
Dimension 5.5" (140 mm) W x 9" (229 mm) L x 1" (25 mm) H
Weight 12 oz. (340 g) nominal
Temperature 0°C to +49°C, operating, -55°C to +85°C, storage
Humidity 0% to 85% RHNC
Table 1: PRO4200 Output Module Jumper Setting
Jumper Setting Default Selected
J1 OFF * Port 1 RS-485 EOL
terminator is not active
ON Port 1 RS-485 EOL
terminator is active

Installing the PRO4200 Output Module
Set Up
PRO4200 Output Module Installation Guide, Document 800-25697V1 11
Table 2: PRO4200 Output Module DIP Switch Settings
S8 S7 S6 S5 S4 S3 S2 S1 Selection
OFF OFF OFF OFF ON ADDRESS 1*
OFF OFF OFF ON OFF ADDRESS 2
OFF OFF OFF ON ON ADDRESS 3
OFF OFF ON OFF OFF ADDRESS 4
OFF OFF ON OFF ON ADDRESS 5
OFF OFF ON ON OFF ADDRESS 6
OFF OFF ON ON ON ADDRESS 7
OFF ON OFF OFF OFF ADDRESS 8
OFF ON OFF OFF ON ADDRESS 9
OFF ON OFF ON OFF ADDRESS 10
OFF ON OFF ON ON ADDRESS 11
OFF ON ON OFF OFF ADDRESS 12
OFF ON ON OFF ON ADDRESS 13
OFF ON ON ON OFF ADDRESS 14
OFF ON ON ON ON ADDRESS 15
ON OFF OFF OFF OFF ADDRESS 16
ON OFF OFF OFF ON ADDRESS 17
ON OFF OFF ON ON ADDRESS 18
ON OFF OFF ON ON ADDRESS 19
ON OFF ON OFF OFF ADDRESS 20
ON OFF ON OFF ON ADDRESS 21
ON OFF ON ON OFF ADDRESS 22
ON OFF ON ON ON ADDRESS 23

12 www.honeywell.com
Installing the PRO4200 Output Module
LED Operation
* = Default
LED Operation
The Output Board uses two onboard LEDs to provide status information during the
power-up sequence and during normal operation.
ON ON OFF OFF OFF ADDRESS 24
ON ON OFF OFF ON ADDRESS 25
ON ON OFF ON OFF ADDRESS 26
ON ON OFF ON ON ADDRESS 27
ON ON ON OFF OFF ADDRESS 28
ON ON ON OFF ON ADDRESS 29
ON ON ON ON OFF ADDRESS 30
ON ON ON ON ON ADDRESS 31
OFF OFF Reserved
OFF ON 9,600 BPS
ON OFF 19,200 BPS
ON ON 38,400BPS*
OFF Not Used*
Table 2: PRO4200 Output Module DIP Switch Settings (continued)
S8 S7 S6 S5 S4 S3 S2 S1 Selection
Table 3: LED Settings
Mode LED D1 LED D2 Description
Power-up
sequence
ON OFF Start power-up, hardware setup
OFF ON Testing RAM
ON ON Testing ROM and completing
initialization
FLASH ON LED D1 flashes 4 times after power-up
is completed

Installing the PRO4200 Output Module
LED Operation
PRO4200 Output Module Installation Guide, Document 800-25697V1 13
In addition to the status LEDs, there are 16 additional LEDs on board for relay status.
When any relay is energized or ON, its corresponding status LED turns ON also. The
LED remains ON for as long as the relay is energized. The assignment for each relay
status LED is shown in the following table.
.
Normal
Operation
FLASH This is the processor heartbeat LED. It
flashes once every second. A short ON
time (~20% duty cycle) indicates the
board is offline or has lost serial
communication with the Controller
board. A long ON time (~80% duty
cycle) indicates the board is online and
communicating with the Controller
board.
FLASH Flash when there is activity on its Serial
Port.
Table 4: Relay LEDs: 0-7
RELAY # 0 1 2 3 4 5 6 7
LED D5 D6 D7 D8 D9 D10 D11 D12
Table 5: Relay LEDs: 8-15
RELAY # 8 9 10 11 12 13 14 15
LED D13 D14 D15 D16 D17 D18 D19 D20
Table 3: LED Settings
Mode LED D1 LED D2 Description

14 www.honeywell.com
Installing the PRO4200 Output Module
Power
The following table lists the LEDs D1 through D4.
Power
The Output Board accepts 12VDC with an operating range of 10 to 14VDC and
consumes 385mA of current. Locate the power source as close to this board as
possible. Connect power with minimum of 18AWG cables.
Note: POLARITY for 12VDC power is important. Make sure the +12 VDC is connected to
the terminal labeled +12V and the return is connected to the terminal labeled GND.
Communications
The Output Board communicates to the host controller through an RS-485
interface.The interface allows for multi-drop communication of up to 4,000 feet
(1,200 m) total per port. Use two twisted pair (minimum 24AWG) with shield (Belden
9842 or equiv.) for communication. The default speed of this port is 38.4Kbps but it
can be downgraded to 19.2Kbps or 9.6Kbps if the line conditions or receiving
equipment require it (see Table 1 on page 10 for jumper settings and Table 2 on
page 11 for DIP switch settings).
For wiring to an RS-485 port:
1. TR+ is the plus side of the transmit and receive differential signal.
2. TR- is the negative side of the transmit and receive differential signal.
3. GND is the signal ground. The wiring for this signal is required and NOT
optional. This signal must NOT be connected to chassis GND.
4. Use 24 AWG low capacitance, two twisted-pair, shielded cable (Belden 9842
or equiv.).
Table 6: LEDs 1-4
LED number Description
D1 Start power-up, hardware setup
D2 Testing RAM
D3 Tamper
D4 Power

Installing the PRO4200 Output Module
Wiring
PRO4200 Output Module Installation Guide, Document 800-25697V1 15
Note: For RS-485 Communication Connections, twist the blue pair together
and use as the common; use the orange pair as your data pair, observing
polarity. Connect the external drain shield to the appropriate earth ground on
one end.
5. When daisy-chaining RS-485 ports together, connect the TR+ wires from the
upstream and downstream boards to the TR+ terminal. Likewise, connect the
TR- wires from the upstream and downstream boards to the TR- terminal.
By factory default J1 is set open. If this board is the last board on the RS-485 bus,
install jumper J1 across both pins (closed). Closing J1 provides the bus termination
required.
Wiring
This section provides input wiring and control output wiring information.
Input Wiring
Inputs TMP and PFL are typically used for monitoring cabinet tamper and power
failure respectively. These two inputs are not supervised and are not accessible when
the board is rack-mounted. These inputs are used when this board is mounted remotely
and cannot take advantage of the tamper and power fail detect inputs on the Controller
board. If these inputs are not used, install a short piece of wire at the input to indicate
safe condition.
Control Output Wiring
Sixteen form-C relay contacts are provided as general-purpose outputs. They are
configurable as standard (energize to activate) or fail-safe (de-energize to activate) by
the host software.
The energized or ON time of each relay can be configured using pulse control for
single or repeating pulses via the host software. The energized or ON time of a single
pulse can be extended up to 24 hours. For repeating pulses, the on/off time can be
defined in 0.1 second increments and be repeated up to 255 times.
All 16 relays are rated for dry contact signal or load switching. While they are sized to
handle typical loads, load switching can cause abnormal contact wear and premature

16 www.honeywell.com
Installing the PRO4200 Output Module
Mounting Options
contact failure. Switching of inductive loads (e.g., strikes) also causes EMI
(electromagnetic interference) which may interfere with normal operation of other
equipment. To minimize premature contact failure and to increase system reliability, a
contact protection circuit is recommended. The following two circuits are suggested.
Locate the protection circuit as close to the load as possible (within 12 inches [30cm]);
the effectiveness of the circuit decreases as the distance from the load increases.
Relays 12 through 15 are general purpose relay outputs and are not available when the
board is rack-mounted.
Use sufficiently large gauge of wires for the load current to avoid voltage loss.
Mounting Options
This board can be mounted on-edge in the rack-mount enclosure provided by
Honeywell, or it can be mounted flat against any surface using standoffs under the
mounting holes provided in each of the four corners of this board.
When this board is rack-mounted, the connectors for four general-purpose outputs and
two dedicated inputs are not accessible and should not be used.
The most likely reason for mounting a board flat is that it is being installed remotely to
be located near the door(s) being monitored. In this case, mount it in its own
enclosure. Use the two dedicated inputs to monitor cabinet tamper and power fault.
The four additional general-purpose outputs allow for control of local horns or other
equipment.
Installing the Module
1. Set Jumpers and DIP switches.
2. Mount this board in the appropriate enclosure. If this board is being mounted
in a rack, the component side of the board is to your right as you face the rack.
3. Connect the communications and power supply to the circuit boards with the
Power Supply Harness.
Warning: DO NOT CONNECT THE POWER SUPPLY TO THE AC SOCKET UNTIL
ALL WIRING HAS BEEN INSTALLED AND RECHECKED.
4. Connect wiring to input sensors or install jumper wire as appropriate.
5. Connect relay output wiring as appropriate.
6. Connect communications wiring to the Intelligent Controller.
7. Recheck wiring for correct connections and continuity.
8. When all boards have been installed, connect the power supply cord for proper
connections and power.
9. Set up the panel controls using the host software.