Honeywell V5013N Operation manual

PRODUCT DATA
® U.S. Registered Trademark
Copyright © 1998 Honeywell Inc. • All Rights Reserved
63-2549
V5013N
Three-Way Threaded Globe Valve
APPLICATION
The V5013N is a three-way threaded globe valve that
controls hot water, cold water, and glycol solutions (up to 50
percent concentration) in heating or cooling HVAC
applications. The valve is used for mixing service to direct
flow from one of two inlets to a common outlet in two-position
or modulating control systems.
FEATURES
• Red brass body with NPT-threaded connections.
• Stainless steel stem and brass plug.
• Low seat leakage rate (≤0.05 percent Cv).
• Spring-loaded, self-adjusting packing.
• 50:1 rangeability per VDI/VDE 2173.
• Constant total flow throughout full stem travel.
• Accurate positioning to ensure state of the art
temperature control.
• Sizes range from 1/2 inch to 2 inches.
• Suitable for pneumatic or electric/electronic actuation.
• Repack and rebuild kits available for field servicing.
Contents
Application........................................................................... 1
Features .............................................................................. 1
Specifications ...................................................................... 2
Ordering Information ........................................................... 2
Installation ........................................................................... 7
Checkout ............................................................................. 8

V5013N THREE-WAY THREADED GLOBE VALVE
63-2549 2
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Home and Building Control Sales Office (check white pages of your phone directory).
2. Home and Building Control Customer Logistics
Honeywell Inc., 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386 [phone]
In Canada—Honeywell Limited/Honeywell Limitée, 155 Gordon Baker Road, North York, Ontario M2H 3N7.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not
include normal manufacturing tolerances. Therefore,
an individual unit may not exactly match the listed
specifications. Also, this product is tested and
calibrated under closely controlled conditions and
some minor differences in performance can be
expected if those conditions are changed.
Models:
V5013N Valve: Three-way mixing valve for water or glycol.
NPT-threaded pipe connections. Constant total flow. Push
down valve stem to close bottom (B) port.
Valve Sizes and Flow Capacities:
See Table 1.
Table 1. Valve size and flow capacities.
Valve Body Pipe Size (in.) Flow Capacity (C
v
)
1/2 2.9
1/2 4.7
3/4 7.3
1 11.7
1-1/4 18.7
1-1/2 29.3
2 46.8
Pipe Connections:
Female NPT-threaded connections.
Motor and Linkage Selection:
Seat:
1/2 in.; Replaceable stainless steel (upper), replaceable
brass (lower).
3/4 in. to 2 in.; Integral brass (upper), replaceable brass
(lower).
ANSI Body Class:
150 psi.
Stem:
Stainless steel.
Plug:
Brass.
Stroke:
3/4 in. (20 mm).
Approximate Leakage Rate:
0.05 percent Cv.
Body Material:
Red brass.
Packing:
Spring-loaded, carbon fiber reinforced PTFE V-rings.
Pressure-Temperature Ratings:
Water: 36°F to 248°F, 227 psi.
248°F to 340°F, 211 psi.
Valve Flow Characteristics:
Equal percentage port A-AB, linear port B-AB. Movement of
the valve stem at any point of the flow range does not
significantly change the total flow rate at the AB outlet port
(constant total flow).
Close-Off Pressure Ratings:
See Fig. 1 and Table 2.
Electric Pneumatic
ML6421/ML6425 MP953
ML7421/ML7425
ML7984/ML6874
Mod IV w/Q5001

V5013N THREE-WAY THREADED GLOBE VALVE
63-2549
3
Fig. 1. Close-off pressures at various control air pressures for V5013N Valves and MP953 Pneumatic Actuators.
continued
SPRING RANGE PSI (kPa)
L - LOWER SEAT
U - UPPER SEAT
ACTUATOR AIR PRESSURE IN PSI (kPa)
4-11
(30-75)
11
(75)
12
(85)
13
(90)
14
(95)
15
(105)
16
(110)
17
(115)
18
(125)
4
(30)
3
(20)
2
(15)
1
(5)
0
(0)
LU
V5013N: 1/2-INCH TO 2-INCH VALVE BODIES WITH
5-INCH DIRECT ACTING PNEUMATIC ACTUATOR
5
(35)
10
(70) 15
(105)
20
(140) 25
(170)
30
(205) 35
(240)
40
(275)
CLOSEOFF PRESSURE RATING - PSI (kPa)
2-7
(15-50)
7
(50)
8
(55)
9
(60)
10
(70)
11
(75)
12
(85)
13
(90)
14
(95)
2
(15)
1
(5)
0
(0)
LU
MIXING
1
1
USE 4-11 PSI (30-75 kPa) RANGE FOR DETERMINING CLOSEOFF OF VALVES WITH
MP953E ACTUATORS.
M12909
8-12
(55-85)
12
(85)
13
(90)
14
(95)
15
(105)
16
(110)
17
(115)
18
(125)
1
(5)
8
(55)
7
(50)
6
(40)
LU
5
(35)
4
(30)
3
(20)
2
(15)
45
(310) 55 (380) 65 (450)
50
(345) 60 (415) 70 (485)
Cv 2.9
Cv 4.7
Cv7.3
Cv 11.7
Cv18.7
Cv 29.3
Cv 46.8
SPRING RANGE PSI (kPa)
L - LOWER SEAT
U - UPPER SEAT
ACTUATOR AIR PRESSURE IN PSI (kPa)
4-11
(30-75)
11
(75)
12
(85)
13
(90)
14
(95)
15
(105)
16
(110)
17
(115)
18
(125)
4
(30)
3
(20)
2
(15)
1
(5)
0
(0)
LU
V5013N: 1/2-INCH TO 2-INCH VALVE BODIES WITH
8-INCH DIRECT ACTING PNEUMATIC ACTUATOR
5
(35)
10
(70) 15
(105)
20
(140) 25
(170)
30
(205) 35
(240)
40
(275)
CLOSEOFF PRESSURE RATING - PSI (kPa)
2-7
(15-50)
7
(50)
8
(55)
9
(60)
10
(70)
11
(75)
12
(85)
13
(90)
14
(95)
2
(15)
1
(5)
0
(0)
LU
MIXING
1
1
USE 4-11 PSI (30-75 kPa) RANGE FOR DETERMINING CLOSEOFF OF VALVES WITH MP953E
ACTUATORS.
M12908
8-12
(55-85)
12
(85)
13
(90)
14
(95)
15
(105)
16
(110)
17
(115)
18
(125)
1
(5)
8
(55)
7
(50)
6
(40)
LU
5
(35)
4
(30)
3
(20)
2
(15)
45
(310) 55 (380) 65 (450)
50
(345) 60 (415) 70 (485)
Cv 2.9
Cv7.3
Cv 11.7
Cv 29.3
Cv 46.8
Cv18.7
Cv 4.7

V5013N THREE-WAY THREADED GLOBE VALVE
63-2549 4
Fig. 1. Close-off pressures at various control air pressures for
V5013N Valves and MP953 Pneumatic Actuators (continued).
Table 2. Close off ratings (psid) for V5013N Valves with electric/electronic actuators and Q5001 Linkages.
aPressure limited by fluid temperature; see valve temperature/pressure ratings.
Maximum Pressure Differential for Quiet Water Service:
20 psi differential. Rangeability: 50:1 per VDI/VDE 2173.
Dimensions:
See Fig. 2.
SPRING RANGE PSI (kPa)
L - LOWER SEAT
U - UPPER SEAT
4-11
(30-75)
11
(75)
12
(85)
13
(90)
14
(95)
15
(105)
16
(110)
17
(115)
18
(125)
4
(30)
3
(20)
2
(15)
1
(5)
0
(0)
UL
V5013N: 1/2-INCH TO 2-INCH VALVE BODIES
WITH7-1/8 INCH REVERSE ACTING
PNEUMATIC ACTUATOR
5
(35)
10
(70) 15
(105)
20
(140) 25
(170)
30
(205) 35
(240)
40
(275)
CLOSEOFF PRESSURE RATING - PSI (kPa)
3-7
(15-50)
7
(50)
8
(55)
9
(60)
10
(70)
11
(75)
12
(85)
13
(90)
14
(95)
3
(20)
2
(15)
1
(5)
ULMIXING
USE 8-13 PSI (55-90 kPa) RANGE FOR DETERMINING CLOSEOFF OF VALVES WITH
MP953F ACTUATORS.
M12907
8-13
(55-90)
13
(90)
14
(95)
15
(105)
16
(110)
17
(115)
18
(125)
19
(130)
1
(5)
8
(55)
7
(50)
6
(40)
UL
5
(35)
4
(30)
3
(20)
2
(15)
45
(310) 55 (380) 65 (450)
50
(345) 60 (415) 70 (485)
0
(0)
Cv 2.9
Cv 4.7
Cv 11.7
Cv7.3
Cv18.7
Cv 29.3
Cv 46.8
ACTUATOR AIR PRESSURE IN PSI (kPa)
1
1
Mod IV Motor with Q5001 Linkages ML6421A,B ML7421A,B ML6425A,B ML7425A,B ML7984, ML6874
Valve Size (NPT) 320 lb 160 lb 80lb 405 lb 135 lb 160 lb
1/2 in. (Cv= .73 to 2.9) 230a230a230a230a
1/2 in. (Cv= 4.7) 230a230a230a230a
3/4 230a131 230a230a
1 230a196 91 230a163 196
1-1/4 230a126 57 230a104 126
1-1/2 173 81 36 221 67 81
2 98 46 19 126 37 46

V5013N THREE-WAY THREADED GLOBE VALVE
63-2549
5
A
A
B
CBC
Y
1,2
Y
1
Y
1
Y
2
Y
2
1/2 (15)
3/4 (20)
1 (25)
1-1/4 (32)
1-1/2 (40)
2 (50)
3-1/4 (83)
3-1/4 (83)
4-1/16 (103)
4-1/16 (106)
4-3/4 (120)
5-1/4 (134)
1-9/12 (39.5)
1-9/12 (39.5)
1-9/12 (39.5)
1-9/12 (39.5)
1-13/16 (46.5)
1-13/16 (46.5)
2-9/16 (65)
2-3/16 (65)
2-5/8 (66.5)
2-7/8 (72.5)
3 (77)
3-5/16 (83.5)
VALVE
SIZE STEM UP
4-9/16
(107) 5-15/16 (151)
M12901
a
a
Y 2 WITH STEM EXTENSION FOR MP953A,C (8 IN.ONLY)
NOTE: Y 1 DIMENSION IS WITH
STEM FULLY UP, NOT DOWN.
Fig. 2. V5013N body dimensions in in. (mm).
Replacement Parts:
See Fig. 3.
Valve OS No. NPT Size (in.) Flow Capacity (Cv) Stem Diameter (in.) Repack Kit (Part No.) Rebuild Kit (Part No.) Stem Button (Part No.)
V5013N1030 1/2 2.9 1/4 0901786 0901759A 0901116
V5013N1048 4.7 0901760A
V5013N1055 3/4 7.3 0901761A
V5013N1063 1 11.7 0901762A
V5013N1071 1-1/4 18.7 0901763A
V5013N1089 1-1/2 29.3 3/8 0901787 0901764A
V5013N1097 2 46.8 0901765A

V5013N THREE-WAY THREADED GLOBE VALVE
63-2549 6
Fig. 3. V5013N replacement parts.
LOWER SEAT
STEM BUTTON ASSEMBLY
PACKING NUT
REPACK KIT
PACKING CARTRIDGE
VALVE BODY
PLUG ASSEMBLY
SEAT RING
M12871
V5013NTHREE-WAY GLOBE VALVES
AAB
B
2
2
2
2
2
1
2
0901787 REPACK KIT (FOR VALVES WITH 3/8 INCH STEM) SHOWN.
0901786 REPACK KIT (FOR VALVES WITH 1/4 INCH STEM)
CONTAINS THREE PACKING WAFERS INSTEAD OF FOUR.
INCLUDED IN REBUILD KIT.
1

V5013N THREE-WAY THREADED GLOBE VALVE
63-2549
7
INSTALLATION
When Installing this Product…
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.
IMPORTANT
1. Do not lift the valve by holding the stem.
2. Do not mount the valve with the stem pointed lower
than horizontal.
3. Mount the valve with the flow arrow pointed in the
direction of flow through the valve.
4. Mount the valve between aligned pipes. Mounting
the valve on pipes that are not aligned causes
leakage at the valve to pipe connection.
5. Ensure complete engagement on pipe to valve body
threads.
6. Hold the valve body with a clamp or pipe wrench on
the hexagonal fitting nearest the pipe to prevent
damage to the valve body while mounting on the
pipe. Refer to Fig. 7.
7. Be sure to allow enough room for installation and
service. Clearance for valve installation is dependent
on the actuator size and valve pipe size.
Location
Select a location where the valve, linkage (if used), and
actuator to be used are within the appropriate ambient
pressure and temperature ratings.
Leave sufficient clearance above the valve to accommodate
actuator installation and room for servicing the valve body.
(Completely install the valve body in the pipe line before
installing the actuator and linkage.)
When selecting a location for the valve, consider actuator
mounting restrictions. Modutrol IV™ Motors require
crankshafts to be mounted horizontally.
Mounting
The preferred mounting position of the valve is with the stem
vertical. Do not mount the valve with the stem more than 90
degrees from the vertical (pointing lower than horizontal).
Scale and foreign material can collect and can score the stem
and cause packing leakage. Protect the stem from damage
due to bending or scratching.
Piping Hookups
All piping must comply with local codes and ordinances.
Refer to Fig. 4 through 6 for typical piping hookups.
COIL
RETURN SUPPLY
PUMP
PULL
PUMP AB A
B
BYPASS
BOILER
V5013N
M12903
PUMP
AB A
BBYPASS
BOILER
V5013N
M12904
MIXED
DISCHARGE
WATER TO
HEAT LOAD
Fig. 4. Typical V5013N mixing valve with
constant volume through coil.
Fig. 5. Single zone bypass for reset control.
AB A
B
M11761
HEATING COIL
FULL
HEAT
5 GPM
5 GPM
2.5 GPM
5 GAL./MIN.
AB A
B
PROPORTIONED
HEAT
2.5 GPM
SUPPLY
MAIN RETURN MAIN
5 GPM
5 GPM
AB A
B
NO
HEAT
NO FLOW
THROUGH COIL
A
B
C
Fig. 6. Three-way mixing valve operation with
coil bypass. Three-way valves maintain constant
flow in piping. As temperature requirements
change, volume of fluid varies in the coil.

V5013N THREE-WAY THREADED GLOBE VALVE
63-2549 8
Honeywell Europe S.A.
3 Avenue du Bourget
1140 Brussels
Belgium
Honeywell Asia Pacific Inc.
Room 3213-3225
Sun Hung Kai Centre
No. 30 Harbour Road
Wanchai
Hong Kong
Home and Building Control
Honeywell Limited-Honeywell Limitée
155 Gordon Baker Road
North York, Ontario
M2H 3N7
Honeywell Latin American Region
480 Sawgrass Corporate Parkway
Suite 200
Sunrise FL 33325
63-2549 G.S. 7-98
Home and Building Control
Honeywell Inc.
Honeywell Plaza
P.O. Box 524
Minneapolis MN 55408-0524
Printed in U.S.A. on recycled
paper containing at least 10%
post-consumer paper fibers.
www.honeywell.com
USE VISE GRIPS WITH THE HEX END NEXT TO THE PIPE
(DO NOT TWIST OR SQUEEZE VALVE BODY).
USE VISE TO HOLD PIPE SECURELY TO PREVENT TURNING. USE
PARALLEL-JAW WRENCH TO GRIP VALVE HEX FLATS NEXT TO PIPE.
M11763A
USE PROPERLY REAMED AND CLEANED PIPE AND MODERATE
AMOUNT OF DOPE (LEAVE TWO THREADS BARE).
PIPE SIZE
(IN.)
1/2
3/4
1
1-1/4
1-1/2
2
EFFECTIVE LENGTH OF THREADS
IN IN. (MM)
1/2
9/16
11/16
11/16
11/16
3/4
(12.7)
(14.3)
(17.5)
(17.5)
(17.5)
(19.1)
1
1
2
2
3
3
Threaded Valve Bodies
Threading on threaded bodies conform to American Standard
Taper Pipe Threads (NPT).
NOTE: Installing a strainer is strongly recommended.
Align the pipes squarely with the valve at each end
connection. If the pipes are forced into the valve, the body
can become twisted and improper seating can result. Apply
pipe dope sparingly. Be careful to prevent pipe debris, such
as pipe chips and scale, from entering the piping because this
material can lodge in the seat and prevent proper closing.
Refer to Fig. 7 for valve pipe sizes and thread lengths. Fig. 7
also shows two effective methods of holding the valve and
pipe when attaching it. The valve will not function properly if
twisted or squeezed during installation.
Refer to installation information furnished with the linkage and
motor when installing these controls.
CHECKOUT
Before installing linkage (if used) and actuator, be sure that
valve stem operates freely. Impaired stem operation can
indicate that the body was twisted or the stem bent. Either of
these conditions can require valve replacement.
Check valve body and connections for leaks. After installing
linkage and actuator, check the operation according to
installation information provided with these controls. Operate
the system through one complete cycle to be sure the valve
controls properly.
Check the valve at regular intervals for leakage around
packing. The packing is spring-loaded and should seldom
require attention. If leakage is discovered and inspection shows
that the packing gland is tightened properly, repack the valve.
Fig. 7. Installing valves with threaded connections.