Honeywell HON R100NG Series Operating instructions

HONR100NG
Gaspressureregulator
withHON P095NG pilot
Userandmaintenancemanual
Maintenanceparts

Contents
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  2
Contents
1Generalconsiderations 4
1.1Aboutthisusermanual 4
1.2Aboutthesafetynotices 5
2Description 7
2.1Intendeduse 7
2.2Devicemodels 8
2.3Labels/Markings 9
2.4Identifyingthedevice 10
2.5Layoutandoperation 12
2.6Technicalspecifications 17
3Safety 21
3.1Basicsafetyrules 21
3.2Requirementsconcerningtheworkforce,personalprotectivegear,workplaces 22
4Basicsforinstallingthedeviceinapipe 25
4.1Installationexamples 25
4.2Meterruncharacteristics 27
4.3Operatingandmeasuringlines 29
4.4Alternativeapplicationexample:Activemonitorregulator 30
5Transport,installationandstart‐up 32
5.1Transportingthegaspressureregulator 32
5.2Installingthegaspressureregulator 34
5.3Installingthedeviceconnections 35
5.4Checkingthesystemforleaks 36
5.5Startingupthegaspressureregulator 38
6Adjustingthesettingsofthedevice 40
6.1Settingthetargetpressure 40
7Malfunctions 42
7.1Malfunctions 42
8Maintenance 44
8.1Maintenanceschedule 44
8.2Preparingforthemaintenance 45
8.3Startingmaintenance 45
8.4Maintainingtheactuatorassembly 50
8.4.1MaintainingtheHONR100NGactuatorassembly 50
8.5Maintainingthepilot 62
8.5.1MaintainingtheHONP095NG‐HPpilot 62
8.5.2MaintainingtheHONP095NG‐MPpilot 65
8.5.3MaintainingtheP095pilot’sadjustablerestrictor 75
8.6Completingthemaintenance 76


Contents
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  3
9Decommissioning,storage,renewedstart‐up,disposal 78
9.1Disassemblingthedevice 78
9.2Storingthedevice 78
9.3Puttingthegaspressureregulatorbackintooperation 79
9.4Disposingofthedevice 80
10Appendix 81
10.1Additionalinformationregardingspareparts 81
10.2SparepartsforHONR100NG 82
10.3SparepartsforHONP095NGpilot 85
10.4Lubricantsandthreadlockers 89

Generalconsiderations
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  4
1 Generalconsiderations

Topic Page
Aboutthisusermanual 4
Aboutthesafetynotices 5

1.1 Aboutthisusermanual
ThisusermanualappliestoHON R100NGgaspressureregulatorsfeaturinganHON P095NG
pilot.
Thisusermanualprovidesallindividualswiththeinformationrequiredforthesafehandling
inconnectionwiththefollowingtasks:
 Transport
 Installation
 Start‐up
 Set‐up
 Maintenance
 Decommissioning,disassembly,renewedstart‐up,storageanddisposal

Thisusermanualisintendedforanyoneworkingwiththeproduct:
 Transportationpersonnel
 Installationpersonnel
 Set‐upandoperatingpersonnel
 Maintenanceandservicepersonnel

Honeywelloffersproductswithidenticalfunctionsinanumberofdifferentsizes.Forthis
reason,weareunabletoguaranteethatillustrationsinthisusermanualcoincidewiththe
dimensionsofyourproduct.Inthesecases,theillustrationsshouldbeviewedasaconcept
sketch.

Failingtoobservetheinformationprovidedinthisdocumentmayleadtoinjuries,including
deathandmaterialdamages.
Toensurethesafety,anypersonshandlingtheproductmusthavereadandunderstoodthe
followingpartsofthisdocumentbeforetheystartwithanyworkinvolvingit:
 thechapterentitledSafety
 thechaptersthatdescribetheworktobedone

Unlessexplicitlypermitted,thedisclosureaswellasduplicationofthisdocument,theexploi‐
tationandcommunicationofitscontentsareprohibited.Anybreachorinfringementwill
resultinliabilityfordamages.Allrightsreservedintheeventofpatent,utilitymodelor
registereddesignregistration.

Contents
Validityandpurpose
Targetgroup
Illustration
Safety
Copyrightnotice

Generalconsiderations
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  5
©Copyright2018by
HoneywellProcessSolutions
HoneywellGasTechnologiesGmbH
Osterholzstraße45
34123Kassel
GERMANY

Tel:+495615007‐0
Phonenumberforservice:+495615007‐180
Fax:+495615007‐107
Faxnumberforservice:+495615007‐108
E‐mail:gas‐k[email protected]
Website:
www.honeywellprocess.com
www.hongastec.de
PrintedinGermany

Themanufacturerisnotliablefordamagesandmalfunctionsarisingfromnon‐observanceof
thisusermanualandtheotherapplicabledocuments.

ThewrittenapprovalfromHoneywellGasTechnologiesGmbH,Kassel,isrequiredforany
modificationsandadditionstotheproduct.Anyviolationwillvoidthelegalliabilityforcon‐
sequencesarisingthereof.


1.2 Aboutthesafetynotices
Theinformationcontainedinthesafetynoticesisintendedtopreventpersonalinjury.Safety
noticescontainthefollowinginformation:
 Natureandsourceofthedanger
 Possibleconsequencesassociatedwiththenon‐observanceofthenotice
 Proceduresforthepreventionofpersonalinjury

Thisdocumentcontainsthefollowingtypesofsafetynotices:
Typeofsafetynotice Description Sign
Basicsafetynotices Superordinatesafetynoticesnotrelatingtoa
specifictask:
 Theycontainasummarizeddescriptionof
hazards,risksandsafetyproceduresassoci‐
atedwiththehandlingofthedevice.
 Theirpurposeistoinformandeducatethe
useraboutanexistingdangerandabout
practicingbehavioralsafety.
 Theyaresuitableassafetyinstructionforall
employeeshandlingthedevice.
Recognizablebytheheading
ofthechapter
Instruction‐related
safetynotices
Safetynoticescontainingspecificinstructions
relatingtotheentiremanualoragroupof
manuals


Copyright
Detailsaboutthemanu‐
facturer’sliability
Constructivechanges
Meaning
Typesofsafetynotices

Generalconsiderations
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  6
Typeofsafetynotice Description Sign
Step‐relatedsafety
notices
Safetynoticescontainingspecificinstructions
relatingonlytothestep
DANGER
WARNING
CAUTION
Additionalsafety
notice
Instructiontoobservecertainsafetynotices
withreferencetoalocationinthedocument
wheresafetynoticescontainingspecific
informationaboutdangers,risksandspecific
instructionsforsafetyprocedurescanbefound


Thesafetynoticescontainingspecificinstructionsareidentifiedwithasignalword.Thesignal
wordrepresentsacertaindangerlevel:
Dangerlevel Ifyoufailtofollowtheinstruction,then… Andtheconsequenceis…
DANGER anaccidentwillhappen seriousbodilyinjuryor
death.
WARNING anaccidentmayhappen possibleseriousbodily
injuryordeath.
CAUTION anaccidentmayorwillhappen. minorormoderatebodily
injury.

WarningsaboutpossiblematerialdamagesareidentifiedwiththewordAttentioninthis
document.

Dangerlevels
Warningsaboutmaterial
damages

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  7
2 Description

Topic Page
Intendeduse 7
Devicemodels 7
Labels/Markings 8
Identifyingthedevice 10
Layoutandoperation 12
Technicalspecifications 17

2.1 Intendeduse
HON R100NGgaspressureregulatorsfeaturinganHON P095NGpilotcanbeusedtomain‐
taintheoutletpressureofagasconstantwithinaregulatinglineregardlessoftheinfluence
ofdisturbancevariablessuchasinletpressurechangesand/ordischargechanges.Inaddition,
thesegaspressureregulatorscanbeusedtoimplementanactive‐monitorregulatorconfigu‐
ration.Itcanbeusedintransferstationsofgastransportationnetworks,inpowerplantsand
industrialplants.HON R100NGgaspressureregulatorsfeaturinganHON P095NGpilotare
suitableforusewithnaturalgasordry,non‐aggressiveindustrialgases.
Note:Theutilizationlimitsofthedevicewithregardtothemedium,operatingpressureand
operatingtemperaturecanbegatheredfromthetypeplateattachedonthedeviceorthe
technicalspecifications.
Theuseunderdifferentoperatingconditionsmustbecoordinatedinconsultationwiththe
manufacturer.

Pleaseobservethefollowinglimitationsofuse:
 Donotusethedeviceforanymediaotherthanthosementionedintheintendeduseor
thosediscussedwithandapprovedbythemanufacturer.
 Donotusethedeviceinanyinstallationpositionotherthantheonedocumentedin
thisusermanual.
 Donotusethedeviceagainstthedirectionofflowspecifiedonthedeviceandinthe
usermanual.
 Whenreplacingdefectiveparts,onlyuseoriginalsparepartsormanufacturer‐approved
standardparts.
 Donotattempttomodifyorremodelthedeviceonyourown.



Contents
Intendeduse
Limitationsofuse

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  8
2.2 Devicemodels
GaspressureregulatorsconsistingofanHON R100NGregulatorunitcombinedwithan
HON P095NGpilotareavailableinanumberofversions.Theseversionsarederivedfromthe
variouspossiblecombinationsbetweenthevariouspilotandactuatorassemblyversions.

TheHON R100NGactuatorassemblyisavailableintwodesigns.Inadditiontothetwobasic
configurations–thestandardversionandthefail‐openversion–anactivemonitorregulator
circuitcanbesetupaswell.Thetablebelowshowsthedifferentcharacteristicsofthese
designs:
HON R100NG HON R100NG‐FO
Standardversion 
fail‐closed fail‐open
1",2",3",4",6",8"
nominalinletsizes
1",2",3",4",6",8"
nominalinletsizes
ANSIclass150toclass600pressureratings ANSIclass150toclass600pressureratings

Thefollowingtableshowswhichmodelsareavailable:
Description Design Setpointrange
HON P095NG‐MP Medium‐pressuremodel
(mediumpressure)
0.5to15bar 
(2.25to217psi)
HON P095NG‐HP High‐pressuremodel
(highpressure)
10to60bar
(145to860psi)

Theonlystructuraldifferencebetweenthetwoversionsistheupperdiaphragmunit’sdesign,
meaningthatyoucanswitchbetweentheversionsbychangingthediaphragmunit. 

Thetechnicalspecifications(seepage17)andtheMaintenance(seepage44)section,aswell
asthesparepartslistsandsparepartsdrawingsintheappendix(seepage81),describeall
thegaspressureregulatorversionsandallthemodelscorrespondingtothestandardforthis
devicetype.Special‐purposeversionsareidentifiedwith“SO”intheinspectioncertificate,
whichisincludedwiththegaspressureregulator.
TheremainingsectionsinthisusermanualmostlyusetheversionwiththeHON P095NG
pilotasareference.However,otherversionsandmodelswillbecoveredspecificallyaswell
whenthereareimportantdifferencesthatneedtobepointedout. 
Ifyouhavetroubleunderstandingtheinformationinthisdocumentation,contactthemanu‐
facturerwithoutfailbeforestartinganyworkonthedevice.



Gaspressureregulator
versions
HON R100NGactuator
assemblymodels
HON P095NGpilotmod‐
els
Versionsanddesignsin
thisusermanual

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  9
2.3 Labels/Markings

Illegibleinformationonthedeviceposesariskofinjuryduetoresultingerroneousopera‐
tion,use,orinstallation.
Labels,aswellasinscriptionsandstampingonthedevice,caneventuallybecomesoiledor
otherwiseunrecognizabletosuchanextentthatuserswillnotbewarnedeffectivelyof
hazardsandmaybeunabletofollowrequiredoperatinginstructions.Thiswillposeariskof
injury.
 Makesuretoalwayskeepallrelevantlabelsingoodconditionsothattheywillbeeasily
legible.
 Immediatelyreplacedamagedandmissinglabels.

Thefollowinglabels/markingscanbefoundonthefrontoftheactuatorassembly:
Figure No. Meaning
1 Nameofthedevice
2 Nominalsizeandpressurerating
3 Bodysectionmaterials
4 Arrowindicatingthedirectionofflow

Thefollowinglabels/markingscanbefoundatthetopoftheactuatorassembly:
Figure No. Meaning
1 ANSIpressurerating
2 Material

Illegiblelabels
Labelsonthe
HON R100NGactuator
assembly

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  10
Foradetailedlistoftheinformationonthenameplateandwhatitmeans:
Identifyingthedevice(seepage10)

Smalllabelsmustbeusedtocolor‐codeandexplicitlynametheactuatorassembly’sconnec‐
tionlinesbasedonwhatthelinesareintendedforandtheirminimumnominalsize.


2.4 Identifyingthedevice
Makesureyouhavetherightmanualforyourgaspressureregulator.
Usethenameplatestoidentifytheactuatorassemblyandthepilot.

Makesurethattheon‐siteconditionsmatchtheinformationonthenameplatesandthe
technicalspecifications.
Technicalspecifications(seepage17)

Thetypeplateoftheactuatorassemblycanbefoundhere:
Figure No. Description
1 Actuatorassemblyside

Nameplate
Labelsonconnection
lines
Identifyingthegaspres‐
sureregulator
Verifyingthetechnical
specifications
Locatingthetypeplateof
theactuatorassembly

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  11
Thedetailsonthetypeplatehavethefollowingmeaning:
Figure No. Meaning
1 Modelname
2 Manufacturer
3 Nominalsize
4 ANSIclass
5 Temperaturerange
6 Maximumallowablepressure
7 Manufacturingdate
8 Directive
9 Fluidgroup
10 CEmarking
11 Inconformitywithstandard,e.g.,DINEN
334 
12 CustomerrevisionNo.
13 Manufacturingdate(year)
14 Pressurerating
15 Installationlength
16 Serialnumberofthedevice
17 Defaultposition(open/closed)
18 Typeofpilot

Thenameplatecanbefoundinthelocationshownbelow:
Figure No. Description
1 Frontofthepilot

Interpretingthetype
plateoftheactuator
assembly
Locatingthetypeplateof
thepilot

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  12
Thedetailsonthetypeplatehavethefollowingmeaning:
Figure No. Meaning
1 Manufacturer
2 Nameofthedevice
3 Manufacturingdate
4 Setpointrange
5 Specificsetrange
6 Responsepressuresetpoint
7 Inconformitywithstandard,e. g.,
DIN EN 334
8 CEmarking
9 Serialnumber
10 CustomerrevisionNo.
11 Maximuminletpressure
12 Temperaturerange


2.5 Layoutandoperation
Thegaspressureregulatorismadeupofthefollowingassemblies:
Figure No. Description
1 HON R100NGactuatorassembly
2 HON P095NGpilot

 GaspressureregulatorsconsistingofanHON R100NGactuatorassemblycombined
withanHON P095NGpilotcanbeusedtomaintaintheoutletpressureofagascon‐
stantwithinsetlimitswithinaregulatinglineregardlessoftheinfluenceofdisturbance
variablessuchasinletpressurechangesand/ordischargechanges.
 Theoutletpressurethatneedstoberegulatedisfedtothepilot.Thediaphragmsystem
inthepilotdeterminesthepressureprocessvalueasaforceonthemeasuringdia‐
phragmandcomparesitwiththeforceofthepilotspring,whichisusedasreference
variable.Ifcontroldeviationsaredetectedbasedontheresultsfromthiscomparison,
theopeningpositionoftheactuatorassembly’sregulatingdiaphragmwillbechanged
byadjustingthemotorizationpressuresothatthepressurebeingregulated(process
value)willchangetomatchthesetpoint.Whenthereiszeropressureflow,thedevice
sealstightly.

Interpretingthetype
plateofthepilot
Assemblies
Howitworks

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  13
Actuatorassemblyconfiguration:
Figure No. Description
1 Dome
2 Diaphragmunit
3 Movingparts
4 Valvehousing
5 Bottomcover

Theparts(3)thatmovewiththediaphragmunit(2)areshownindarkgray.

Figure Color Meaning
Inletpressure
Outletpressure
Motorizationpressure

Actuatorassemblycon‐
figuration
Actuatorassemblypres‐
suresections

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  14
TheHONR100NGandHONR100NG‐FOactuatorassemblyversionsfeaturethefollowing
ports:
Figure No. Connection
Front: 
1 Motorizationpressure
2 Outletpressure
3 Inletpressure
Back: 
1 Outletpressurefeedback



HONR100NG HONR100NG‐FO
 Inadepressurizedstate,thecompression
springwillpushthediaphragmupwardsothat
thevalveplatewillclose,creatingasealatthe
edgeleadingtothesupportcage(fail‐close).
 Themotorizationpressurewillproduceaforce
componentthatactsonthediaphragmfrom
above. 
 Theforcecomponentsarecomparedatthe
diaphragm. 
 Ifthemotorizationpressureisgreaterthanthe
compressionspringandoutletpressureacting
frombelow,thevalveplatewillbepushed
downward.Thiswillopenacorrespondinggap
betweentheinletpressureandoutletpressure
areas. 
 Inadepressurizedstate,thecompression
springwillpushthediaphragmdownward,
causingthevalveplatetobepusheddownward
andopeningagapbetweentheinletpressure
andoutletpressureareas(fail‐open).
 Themotorizationpressureandthecompres‐
sionspringwillproduceforcecomponentsthat
actonthediaphragmfromabove.
 Theloadingpressurewillproduceaforce
componentthatactsonthediaphragmfrom
below.
 Theforcecomponentsarecomparedatthe
diaphragm.
 Ifthemotorizationpressureisgreaterthanthe
loadingpressureactingfrombelow,thevalve
platewillsealofftheinlettpressureareasfrom
eachother.

Actuatorassemblycon‐
nectionlines
Howtheactuatoras‐
semblyworks

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  15
TheHON P095NGpilotismadeupofthefollowingcomponentsandhousingparts:
Figure No. Description
1 Springdomehousing
2 Upperdiaphragmunit
3 Controlstagehousing
4 Lowerdiaphragmunit
5 Upstreampressurestagehousing

TheHON P095NGpilotfeaturesthefollowingfittings:
Figure No. Connection
1 Outletpressure(measuringline)
2 Outletpressure(discharging)
3 Pressuregauge(loadingpressure)
4 Inletpressure
5 Motorizationpressure(actuatorassembly)
6 Ventline(ambientpressurecompensation)

Pilotcomponents
Pilotfittings

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  16
Figure Color Meaning
Inletpressure
Loadingpressure
Motorizationpressure
Outletpressure
Atmosphericpressure

 Thepilot’ssetscrewisusedtotightenthepilotspring.Thespring,inturn,producesa
forcecomponentthatactsontheupperdiaphragmfromabove.
 Theoutletpressureproducesaforcecomponentthatactsontheupperdiaphragm
frombelow.
 Theforcecomponentsactingontheupperdiaphragmareusedbythediaphragmin
ordertocomparethesetpointandtheprocessvalue.Dependingonhowthedia‐
phragmmoves,alargerorsmallergapbetweenthevalveandthemotorizationpres‐
surestagewillbeopened.Themotorizationpressureisregulatedwiththisgap.
 Theinletpressureisconveyedintothelowerchamberoftheupstreampressurestage.
Thispressureisconveyedintothechamberabovethelowerdiaphragmthroughthe
valve.Thepressurereducedbythevalveistheloadingpressure,whichproducesa
forcecomponentthatactsonthelowerdiaphragmfromabove.
 Theoutletpressureisconveyedintothepilotfromtheotherside.Thispressureiscon‐
veyedintothechamberbelowthelowerdiaphragmunitthroughaholeinthehousing.
There,theoutletpressureproducesaforcecomponentthatactsonthediaphragm
frombelow.
 Theforcecomponentsactingonthelowerdiaphragmareusedbythediaphragmin
ordertocomparethesetpointandtheprocessvalue.Dependingonhowthedia‐
phragmmoves,alargerorsmallergapbetweentheuppervalveandthemotorization
pressurestagewillbeopened.Themotorizationpressureisregulatedwiththisgap.
 Dependingonthegaspressureandonthesetsetpoint,theresultingmotorization
pressurewillvary.
Pilotpressuresections
Howthepilotworks

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  17
 Themotorizationpressurecausesthegaspressureregulatorbeingoperatedtoopen
andcloseasappropriate.


2.6 Technicalspecifications
Criterion Value
Connectionpressure Upto100bar
Outletpressurerange(Wh) Between0.5and60bar
Operatingtemperature ‐4°Fto+140°F
(‐20°Cto+60°C)
Actuatorassemblymaterials Caststeel,steel,NBR,PTFE
Pilotmaterials Steel,brass,NBR,FKM

Therearevariousflangefacingsforthenominaldiametersof1" (DN 25);2" (DN 50);
3" (DN 80);4" (DN 100);6" (DN 150)and8" (DN 200),asspecifiedinthefollowingstand‐
ards:
 ASMEB16.5
PressureratingasperClass 150; 300; 600/Class 150 = 20 bar;Class 300 = 51 bar;
Class 600 = 102 bar
Flangefacing:Raisedface;ringjoint
 DINEN1759‐1
PressureratingasperClass 150; 300; 600/Class 150 = 20 bar;Class 300 = 51 bar;
Class 600 = 102 bar
Flangefacing:B flange;J flange
 DINEN1092‐1
PressureratingasperPN 16; 25; 40/PN 16 = 16 bar;PN 25 = 25 bar;PN 40 = 40 bar
Flangefacing:B flange

Characteristicdevice
valuesandmaterials
Pressureratingand
flangefacingstandards

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  18


Size Class A
inch
(mm)
B
inch
(mm)
C
inch
(mm)
L
inch
(mm)
Weight*
lbs(kg)
1"
(DN 25) 300
12.21
(310)
9.57
(243)
3.19
(81)
8.50
(216)
60
(27)
1"
(DN 25) 600 60
(27)
2"
(DN 50) 300
16.93
(430)
11.22
(285)
4.33
(110)
11.50
(292)
135
(61)
2"
(DN 50) 600 137 (62)
3"
(DN 80) 300
20.04
(509)
13.78
(350)
4.88
(124)
14.02
(356)
247
(112)
3"
(DN 80) 600 249
(113)
4"
(DN 100) 300
25.16
(639)
16.69
(424)
6.65
(169)
17.01
(432)
408
(185)
4"
(DN 100) 600 428
(194)
6"
(DN 150) 300
36.10
(917)
24.80
(630)
9.57
(243)
22.01
(559)
1100
(499)
6"
(DN 150) 600 1127
(511)
8"
(DN 200) 300
39.69
(1008)
24.80
(630)
10.35
(263)
25.98
(660)
1420
(644)
8"
(DN 200) 600 1486
(674)
*TheHON P095NGpilotusedinthisexampleweighs:17.6 lbs(8 kg).

HON R100NGdimensions
andweightswhenusing
HON P095NGpilotasan
example

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  19
AllspecificationsapplytoboththeMPandHPversions.

Imperialsystem:
Weight
lbs(kg)
A
in(mm)
B
in(mm)
C
in(mm)
D
in(mm)
17.6
(8.0)
4.44
(113)
12.99
(330)
4.92
(125)
2.75
(70)

ThefollowingclassificationsapplyasdefinedinEN334:
Outletpressureareapd
range[bar]
AccuracyclassAC Lock‐uppressureclass
SG
Lock‐uppressure
zoneSZ
p
d
<14.5<14.5 psi(1 barto
3 bar)
2.5 10 2.5
p
d
≥43.5 psi(3 bar) 12.5 2.5

Design SpecificsetrangeW
ds
Pilotspring
  No. Color
MP 7.25–36.25 psi
(0.5–2.5 bar) 850523ST12660 Green
21.75–72.52 psi
(1.5–5.0 bar) 850523ST12670 blue

43.51–159.54 psi
(3.0–11.0 bar) 850523ST12680 red
87.02–217.56 psi
(6.0–15.0 bar) 850523ST12690 Yellow
HP 145.04–507.63psi
(10.0–35.0 bar) 850523ST12680 red
290.08–870.23 psi
(20.0–60.0 bar) 850523ST12690 Yellow

Pilotdimensionsand
weights
AccuracyclassACand
look‐uppressureclass SG
Pilotsprings

Description
UsermanualforHONR100gaspressureregulatorwithHONP095NGpilot  20
AnoverviewoftheconnectionlinesfortheHON R100NGactuatorassemblyandthe
HON P095NGpilotcanbefoundinLayoutandoperation(seepage12).
Theactuatorassembly’sportshavethefollowingsizes:
Devicemodel Connection Size Pipediameter
HON R100NG
HON R100NG‐FO Motorizationpressure G1/4" 10 mm,12 mm, 1/2"
HON R100NG
HON R100NG‐FO Outletpressurefeedback G1/2" 10 mm,12 mm, 16 mm,1/2"
HON R100NG
HON R100NG‐FO Outletpressure G1/4" 10 mm,12 mm, 1/2"

Thepilot’sfittingshavethefollowingsizes:
Devicemodel Connection Size Pipediameter
HON P095NG‐MP
HON P095NG‐HP
Pressuregauge(loading
pressure)
G1/4" 10
HON P095NG‐MP
HON P095NG‐HP Inletpressure G1/4" 10
HON P095NG‐MP
HON P095NG‐HP
Outletpressure(measuring
line)
G1/4" 10
HON P095NG‐MP
HON P095NG‐HP Outletpressure(feedback) G1/4" 10
HON P095NG‐MP
HON P095NG‐HP
Motorizationpressure(actua‐
torassembly)
G1/4" 10

Thepropertiesofthegasconveyedthroughthedevicesmustmeettherequirementsspeci‐
fiedbytheDVGWGermanTechnicalandScientificAssociationforGasandWaterinthelatest
versionofDVGWCodeofPracticeG 260(A).

Thedevice’smechanicalcomponentsdonotcontainanypotentialsourcesofignition,and
accordinglydonotfallunderthescopeofATEX 95 (94/9/EC).Theelectricalcomponentsused
onthedevicemeetallapplicableATEXrequirements.

Connectionlines
Gasproperties
ATEXspecifications