Honeywell UDC1200 MICRO-PRO User manual

59311-1
CAUTION: Turn off all power. Remove instrument by gripping the sides of the
front panel and pulling the instrument out of its housing. Note its orientation.
Option Module 3
Connector PL4B
Option Module 2
Connector PL4A
Option Module A
Connectors PL5 & PL6
Option Module 1
Connectors PL7 & PL8
45 x 45mm
+0.5 –0.0
Panel-Mounting
The mounting panel must be rigid and may be up to 6.0mm
(0.25 inches) thick. The cut-out required for the instrument is
shown on the right. Instruments may be mounted side-by-side
in a multiple installation for which the cut-out width (for n
instruments) is (48n-4)mm or (1.89n-0.16)inches.
Rear Terminal Wiring
USE COPPER CONDUCTORS
(EXCEPT FOR T/C INPUT)
Single Strand wire gauge:
Max 1.2mm (18SWG)
Installing Option Modules
To access modules 1 or A, first detach the PSU and CPU boards from the front moulding by
lifting first the upper, and then lower mounting struts. Gently separate the boards.
a). Plug the required option modules into the correct connectors, as shown below.
b). Locate the tongues on each module into the corresponding slot in the board opposite.
c). Hold the main boards together while relocating them back on the mounting struts.
d). Replace the instrument by aligning the CPU and PSU boards with their guides in the
housing, then slowly push the instrument back into position.
Note: The instrument will automatically detect which option modules have been fitted.
Option Module Connectors
Select mode is used to access the configuration and operation menu functions.
It can be accessed at any time by holding down and pressing .
Once in select mode, press or to select the required mode. An unlock code is
required to prevent unauthorised entry to Configuration, Setup & Automatic Tuning modes.
Press or to enter the correct code number, then press to proceed.
Mode Upper
Display
Lower
Display
Description Default Unlock
Codes
Operator !"#$ &'(# Normal instrument operation. None
Set Up &)#" &'(# Tailor settings to the application. *+
Configuration (,-. &'(# Configures the instrument for use. /+
Product Info 0-., &'(# Check manufacturing information. None
Auto-Tuning 1#2- &'(# Invoke Pre-Tune or Self-Tune. +
Note: The instrument will always return automatically to Operator mode if there is no
key activity for 2 minutes.
First select Configuration mode from Select mode (refer to section 2).
Press to scroll through the parameters, then press or to set the required value.
To accept a change must be pressed, otherwise parameter will revert to previous value.
To exit from Configuration mode, hold down and press , to return to Select mode.
Note: Parameters displayed depends on how instrument has been configured.
Parameters marked * are repeated in Setup Mode.
Parameter Lower
Display
Upper
Display
Adjustment range Default
Input Range/Type 0-3# See following table for possible codes J T/C
Scale Range
Upper Limit
$2'% Scale Range Lower Limit +100 to Range Max Range max
(Lin=1000)
Scale Range
Lower Limit
$''% Range Min. to Scale Range Upper Limit -100 Range min
(Linear=0)
Decimal point
position
43,& 0=
X
XXX, 1=
X
XX.X, 2=
X
X.XX, 3=X.XXX
(non-temperature ranges only)
1
&-5'% Primar
y
(
heat
)
onl
y
%
Control Type (673
421' Primary & Secondary (heat/cool)%
&-5'
$)2% Reverse Acting
Primary Output
Control Action
(68'%
40$% Direct Acting%
$)2
39:0 Process High Alarm
39',% Process Low Alarm
4;% Deviation Alarm
<1-4 Band Alarm
Alarm 1Type 1'1*
-,-; No alarm
39:0
High Alm 1 value* 3=1* Range Max.
Low Alm 1 value* 3'1*
Range Min. to Range Max
in display units Range Min.
Band Alm 1 value* <1'* 1 LSD to span from setpoint in display units >
Dev. Alm 1 value* 41'* +/- Span from setpoint in display units >
Alm 1 Hysteresis* 1:7* 1 LSD to full span in display units *
Alarm 2 Type* 1'1/ 39',
High Alm 2 value* 3=1/ Range Max.
Low Alm 2 value* 3'1/ Range Min.
Band Alm 2 value* <1'/ >
Dev. Alm 2 Value* 41'/ >
Alm 2 Hysteresis* 1:7/
Options as for alarm 1
*
Loop Alarm '1;- 40&1(disabled) or ;-1< (enabled) 40?1
Loop Alarm Time* '160 1 sec to 99 mins. 59secs
(only applies if primary proportional band = 0) @@.>@
Parameter Lower
Display
Upper
Display
Adjustment range Default
-,-) No alarms Inhibited
1'1* Alarm 1 inhibited
1'1/ Alarm 2 inhibited
Alarm Inhibit A-=0
<,#= Alarm 1 and alarm 2 inhibited
-,-)%
3$0% Primary (Heat) Power
&)B% Secondary (Cool) Power
1C94 Alarm 1, Direct
1*9$ Alarm 1, Reverse
1/94 Alarm 2, Direct
1/9$ Alarm 2, Reverse
'394 Loop Alarm, Direct
'39$% Loop Alarm, Reverse
!$94 Logical Alarm 1 OR 2, Direct
!$9$% Logical Alarm 1 OR 2, Reverse
1494 Logical Alarm 1 AND 2, Direct
149$ Logical Alarm 1 AND 2, Reverse
$)#& Retransmit SP Output
Output 1 Usage D&;*
$)#3 Retransmit PV Output
3$0%
+9>% 0 – 5 V DC output 1
+9*+ 0 – 10 V DC output
/9*+ 2 – 10 V DC output
+9/+ 0 – 20 mA DC output
Linear Output 1
Range
#73*
E9/+ 4 – 20 mA DC output
+9*+%
Retransmit Output
1 Scale maximum
$,*: -1999 to 9999 (display value at which output
will be maximum)
Range max
Retransmit Output
1 Scale minimum
$,*' -1999 to 9999 (display value at which output
will be minimum)%Range min
Output 2 Usage D&;/ Sec or Al2
Lin. O/P 2 Range #73/ As for output 1 +9*+%
Retransmit Output
2 Scale maximum
$,/: -1999 to 9999 (display value at which output
will be maximum)
Range max
Retransmit Output
2 Scale minimum
$,/' -1999 to 9999 (display value at which output
will be minimum)%Range min
Output 3 Usage D&;F 1C94%
Linear Output 3
Range
#73F As for output 1 +9*+%
Retransmit Output
3 Scale maximum
$,F: -1999 to 9999 (display value at which output
will be maximum)
Range max
Retransmit Output
3 Scale minimum
$,F' -1999 to 9999 (display value at which output
will be minimum)%Range min
Display Strategy 40?" *, /, F, E, >or G
(
refer to section 7
)
*%
1&(A ASCII
Mm<- Modbus with no parity
Mm<; Modbus with Even Parity
Comms Protocol 3$,#
Mm<, Modbus with Odd Parity
Mm<-%
*./% 1.2 kbps
/.E2.4 kbps
E.H4.8 kbps
@.G9.6 kbps
Bit rate <124
*@./% 19.2 kbps
E.H%
Comms Address 144$ %*% 1 –255 (Modbus), 1-99 (ASCII) *%
Comms Write (,;- Read only or read/write r_ Ww
40&* Setpoint 1 / Setpoint 2 select
Digital Input
Usage
4050
401? Automatic / Manual select
40&*%
Config Lock Code (',B% 0 to 9999 /+%
Note: Refer to the full user guide (available from your supplier) for further details on
these parameters.
CAUTION: Do not remove the panel gasket; it is a seal against dust and
moisture.
CAUTION: Installation and configuration should be performed only by
personnel who are technically competent to do so. Local Regulations regarding
electrical installation & safety must be observed.
1. INSTALLATION
Hold instrument firmly in position
(apply pressure to bezel only)
Mounting Panel
Instrument Housing
Ratchets
Gasket
Slide mounting clamp over the
instrument housing towards rear face
of mounting panel until the tongues
engage in ratchets and instrument is
clamped in position.
2. SELECT MODE
3. CONFIGURATION MODE
CPU PCB
Option Module 1
Option Module 2
Option Module
A
Option Module 3
PSU PCB
Mounting Struts
CAUTION: Check information label on
housing for correct operating voltage
before connecting supply to Power Input
Fuse: 100 – 240V ac – 1amp anti-surge
24/48V ac/dc – 315mA anti-surge
CAUTION: Diagram shows all possible
combinations. Actual connections required
depends on exact model and options fitted.
HONEYWELL UDC1200 MICRO-PRO
Universal Digital Controller Product Manual (51-52-25-123-EN)

Code Input Type & Range Code Input Type & Range Code Input Type & Range
bC B: 100 – 1824 ºC L.C L: 0.0 – 537.7 ºC
bF B: 211 – 3315 ºF L.F L: 32.0 – 999.9 ºF P24F PtRh20% vs 40%:
32 – 3362 ºF
CC C: 0 – 2320 ºC NC N: 0 – 1399 ºC PTC Pt100: -199 – 800 ºC
CF C: 32 – 4208 ºF NF N: 32 – 2551 ºF PtF Pt100: -328 – 1472 ºF
JC J: -200 – 1200 ºC rC R: 0 – 1759 ºC Pt.C Pt100: -128.8 – 537.7 ºC
JF J: -328 – 2192 ºF rF R: 32 – 3198 ºF Pt.F Pt100: -199.9 – 999.9 ºF
j.C J: -128.8 – 537.7 ºC SC S: 0 – 1762 ºC +9/+% 0 – 20 mA DC
j.F J: -199.9 – 999.9 ºF SF S: 32 – 3204 ºF E9/+% 4 – 20 mA DC
KC K: -240 – 1373 ºC tC T: -240 – 400 ºC +9>+% 0 – 50 mV DC
KF K: -400 – 2503 ºF tF T: -400 – 752 ºF *+>+% 10 – 50 mV DC
k.C K: -128.8 – 537.7 ºC t.C T: -128.8 – 400.0 ºC +9>% 0 – 5 V DC
K.F K: -199.9 – 999.9 ºF t.F T: -199.9 – 752.0 ºF *9>% 1 – 5 V DC
LC L: 0 – 762 ºC +9*+% 0 – 10 V DC
LF L: 32 – 1403 ºF P24C PtRh20% vs 40%:
0 – 1850 ºC /9*+% 2 – 10 V DC
Note: Configuration must be completed before adjusting Setup parameters.
First select Setup mode from Select mode (refer to section 2). While in Setup Mode is lit.
Press to scroll through the parameters, then press or to set the required value.
To exit from Setup mode, hold down and press , to return to Select mode.
Note: Parameters displayed depends on how instrument has been configured.
Parameter Lower
Display
Upper Display
Adjustment Range
Default
Input Filter Time constant .0'#% OFF or 0.5 to 100.0 secs /.+
Process Variable Offset !..&% +/- Span of controller +
Primary (Heat) power PPWw
Secondary (Cool) power SPWw Current power levels (read only) N/A
Primary Proportional Band 3<93%
Secondary Proportional Band 3<9&%
0.0% (ON/OFF) and 0.5% to
999.9% of input span. *+.+
Automatic Reset (Integral Time) 1$?#% 1 sec to 99 mins 59 secs and OFF >.++
Rate (Derivative Time) $16;% 00 secs to 99 mins 59 secs *.*>
Overlap/Deadband !'% -20 to +20% of Primary and
Secondary Proportional Band
+
Manual Reset (Bias) <01&% 0%(-100% if dual control) to 100% />
Primary ON/OFF Differential 40.3%
Secondary ON/OFF Diff. 40.&%
Prim. & Sec. ON/OFF Diff. 40..%
0.1% to 10.0% of input span
centered about the setpoint +.>
Setpoint Upper Limit &32'% Current Setpoint to Range max R/max
Setpoint Lower limit &3''% Range min to Current Setpoint R/min
Primary Output Power Limit !32'% 0% to 100% of full power. *++
Output 1 Cycle Time (6*%
Output 2 Cycle Time (6/%
Output 3 Cycle Time (6F%
0.5, 1, 2, 4, 8, 16, 32, 64, 128,
256 or 512 secs. F/
High Alarm 1 value 3=1*% R/max
Low Alarm 1 value 3'1*% Range Min. to Range Max. R/min
Deviation Alarm 1 Value 41'*% +/- Span from SP in display units >
Band Alarm 1 value <1'*% 1 LSD to span from setpoint >
Alarm 1 Hysteresis 1:7*% 1 LSD to full span in display units *
High Alarm 2 value 3=1/% R/max
Low Alarm 2 value 3'1/% Range Min. to Range Max. R/min
Deviation Alarm 2 Value 41'/% +/- Span from SP in display units >
Band Alarm 2 value <1'/% 1 LSD to span from setpoint >
Alarm 2 Hysteresis 1:7*% 1 LSD to full span in display units *
Loop Alarm Time '160% 1 sec to 99 mins. 59secs. @@.>@
Auto Pre-tune 136%
Auto/manual Control selection 3,;-%
Setpoint ramping &"$%
40&1%disabled or
;-1< enabled 40&1
SP Ramp Rate Value rP 1 to 9999 units/hour or Off (blank) Off
SP Value SP Scale range upper to lower limits
SP1 Value _SP1
SP2 Value _SP2
Scale range upper to lower limits
“ _”” indicates currently active SP.
Scale
Range
min
Setup Lock Code &',B% 0 to 9999 *+
First select Automatic tuning mode from Select mode (refer to section 2).
Press to scroll through the modes, then press or to set the required value.
To exit from Automatic tuning mode, hold down and press to return to Select mode.
Pre-tune is a single-shot routine and is thus self-disengaging when complete.
If 136 in Setup mode = ;-1<, Pre-tune will attempt to run at every power up*.
Refer to the full user guide (available from your supplier) for details on controller tuning.
Parameter Lower
Display
Upper Display
Adjustment Range
Default
Pre-Tune 3#2-%
Self-Tune &#2-%
On or Off. Indication remains OFF if automatic
tuning cannot be used at this time*. Off
Tune Lock #',B% 0 to 9999 +
* Note: Automatic tuning will not engage if either proportional band = 0. Also, Pre-tune
will not engage if setpoint is ramping, or the PV is within 5% of span of the setpoint.
First select Product information mode from Select mode (refer to section 2).
Press to view each parameter. To exit from Product Information mode, hold down
and press to return to Select mode. Note: These parameters are all read only.
Parameter Lower
Display
Upper
Display
Description
Input type A-9*% D-0% Universal input only
-,-;% No option fitted.
$'I% Relay
&&$% SSR drive
#$0% Triac
Option 1 module type
fitted
!3-*%
'0-% Linear voltage / Current output
Option 2 type fitted !3-/%
Option 3 type fitted !3-F% As Option 1.
-,-)% No option fitted
$EH>% RS485 comms
Auxiliary Option module
type fitted !3-1%
4050% Digital Input
Firmware type .JK% Value displayed is firmware type number
Firmware issue A??% Value displayed is firmware issue number
Product Revision Level 38'% Value displayed is Product Revision level.
Date of manufacture 4!Mm%Manufacturing date code (mmyy)
Serial number 1 &-*% First four digits of serial number
Serial number 2 &-/% Middle four digits of serial number
Serial number 3 &-F% Last four digits of serial number
This mode is entered at power on. It can also be accessed from Select mode (see section 2).
Note: All configuration mode and Setup mode parameters must be set as required
before starting normal operations.
Press to scroll through the parameters, then press or to set the required value.
Note: All parameters in Display strategy 6 are read only, and can only be adjusted via
Setup mode.
Upper
Display
Lower
Display
Display Strategy
When Visible
Description
PV Value Active SP
Value
1 & 2 (initial screen) PV and target value of selected SP
SP adjustable in Strategy 2
PV Value Actual SP
Value
3 & 6 (initial screen) PV and actual value of selected SP
(e.g. ramping SP value). Read only
PV Value (Blank) 4 (initial screen) Process variable only. Read only
Active SP
Value
(Blank) 5 (initial screen) Target value of selected setpoint only.
Read only
SP Value SP 1, 3, 4, 5 & 6 if digital
input is not 40&*
Target value of SP
Adjustable except in Strategy 6
SP1 Value _SP1 “_“lit if dig I/P = 40&*
and active SP is SP1
Target value of SP1
Adjustable except in Strategy 6
SP2 Value _SP2 “_“lit if dig I/P = 40&*
and active SP is SP2
Target value of SP2
Adjustable except in Strategy 6
Actual SP
Value SPrP &"$ enabled and rP
is not zero
Actual (ramping) value of selected SP
Read only
Ramp
Rate rP &"$ enabled in Setup
mode
SP ramping rate, in units per hour.
Adjustable except in Strategy 6
Upper
Display
Lower
Display
Display Strategy
When Visible
Description
Active
Alarms AL&t
When one or more
alarms are active.
ALM indicator
will also flash%
LAlarm 2 active
L21 Alarm 1 active
LLoop Alarm active
Manual Control
If 3,;- is set to ;-1< in Setup mode, manual control can be selected/de-selected by
pressing the key while in Operator mode, or by changing the status of the digital input if
4050 has been configured for 401? in Configuration mode. The indicator will flash
while in Manual Control mode and the lower display will show 3xxx (where xxx is the current
manual power level). Switching to/from manual mode is via Bumpless Transfer.
Press or to set the required output power. Caution: Not restricted by !32' limit.
Parameter Upper
Display
Lower
Display Description
Instrument
parameters are in
default conditions 5,#,% (,-.
Configuration & Setup required. Seen at first
turn on or if hardware configuration changed.
Press to enter the Configuration Mode,
next press or to enter the unlock
code number, then press to proceed.
Over Range L::M%Normal Input > 5% over-range
Under Range L''M%Normal Input > 5% under-range
Sensor Break !3;N% Normal Break in input sensor or wiring
Option 1 Error !"-*% Option 1 module fault
Option 2 Error !"-/% Option 2 module fault
Option 3 Error !"-F% Option 3 module fault
Option A Error
;88%
!"-1 Auxiliary Option module fault
Refer to the full user guide (available from your supplier) for details of this option.
UNIVERSAL INPUT
Impedance: >10MΩresistive, except DC mA (5Ω) and V (47kΩ).
Isolation: Isolated from all outputs (except SSR) at 240VAC.
DIGITAL INPUT
Volt-free(or TTL): Open(2-24VDC) = SP1 or Auto, Closed(<0.8VDC) = SP2
OUTPUTS
Relay
Contact Type/Rating: Single pole double throw (SPDT); 2A resistive at 120/240VAC.
Lifetime: >500,000 operations at rated voltage/current.
Isolation: Isolated from input and other outputs.
SSR Drive/TTL
Drive Capability: SSR >10V into 500Ωmin.
Isolation: Not isolated from input or other SSR drive outputs.
Triac
Operating Voltage: 20 - 280Vrms (47 - 63Hz)
Current Rating: 0.01 - 1A (full cycle rms on-state @ 25°C); derates linearly above
40°C to 0.5A @ 80°C.
Isolation: Isolated from input and other outputs.
DC
Resolution: 8 bits in 250mS (10 bits in 1s typical, >10 bits in >1s typical).
Isolation: Isolated from input and other outputs.
OPERATING CONDITIONS FOR INDOOR USE
Ambient Temperature: 0°C to 55°C (Operating)
Ambient Temperature: –20°C to 80°C (Storage)
Relative Humidity: 20% - 95% non-condensing
Supply Voltage: 100 - 240VAC 50/60Hz 7.5VA for mains powered versions.
20 - 48VAC 50/60Hz (option) 7.5VA or
22 - 65VDC 5W maximum for low voltage versions
ENVIRONMENTAL
Standards: CE, UL, ULC
EMI: Complies with EN61326 (Susceptibility & Emissions)
Safety Considerations: Complies with EN61010-1 & UL3121
Pollution Degree 2, Installation Category II
Front Panel Sealing: To IP66
PHYSICAL
Dimensions Depth: 110mm (behind panel)
Front panel height: 48mm
Front panel width: 48mm
Weight: 0.21kg maximum
4. SETUP MODE 6. PRODUCT INFORMATION MODE
7. OPERATOR MODE
8. ERROR/FAULT INDICATIONS
9. SERIAL COMMUNICATIONS
10. SPECIFICATIONS
5.
A
UTOMATIC TUNING MODE