Hoshizaki DB-130H User manual

Models
DB-130H
DB-200H
Ice Dispenser
Instruction Manual
Issued: 4-18-2016
hoshizakiamerica.com

2
WARNING
Only qualied service technicians should install and service the appliance. To
obtain the name and phone number of your local Hoshizaki Certied Service
Representative, visit www.hoshizaki.com. No installation or service should be
undertaken until the technician has thoroughly read this Instruction Manual.
Likewise, the owner/manager should not proceed to operate the appliance until the
installer has instructed them on its proper operation. Failure to install, operate, and
maintain the appliance in accordance with this manual will adversely affect safety,
performance, component life, and warranty coverage and may result in costly water
damage. Proper installation is the responsibility of the installer. Product failure or
property damage due to improper installation is not covered under warranty.
Hoshizaki provides this manual primarily to assist qualied service technicians in the
installation, maintenance, and service of the appliance.
Should the reader have any questions or concerns which have not been satisfactorily
addressed, please call, send an e-mail message, or write to the Hoshizaki Technical
Support Department for assistance.
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
HOSHIZAKI AMERICA, INC.
618 Highway 74 South
Peachtree City, GA 30269
Attn: Hoshizaki Technical Support Department
NOTE: To expedite assistance, all correspondence/communication MUST include the
following information:
• Model Number
• Serial Number
• Complete and detailed explanation of the problem.

3
IMPORTANT
Read this manual carefully before installing and operating the appliance. Observe
the warnings and guidelines contained in this manual, as they provide essential
information for the continued safe use and maintenance of the appliance. Retain
this manual for future reference.
CONTENTS
Important Safety Information ................................................................................................. 4
I. Specications...................................................................................................................... 6
A. Electrical Data ............................................................................................................... 6
B. Dimensions/Connections .............................................................................................. 7
1. DB-130H .................................................................................................................. 7
2. DB-200H.................................................................................................................. 8
II. Installation and Operating Instructions .............................................................................. 9
A. Location ........................................................................................................................ 9
B. Checks Before Installation........................................................................................... 10
C. How to Remove Panels............................................................................................... 10
D. Setup............................................................................................................................11
E. Electrical Connection .................................................................................................. 12
F. Drain Connection ......................................................................................................... 13
G. Final Checklist ............................................................................................................ 14
H. Startup ........................................................................................................................ 15
III. Maintenance ................................................................................................................... 16
A. Maintenance Schedule................................................................................................ 16
B. Cleaning and Sanitizing Instructions ........................................................................... 17
IV. Preparing the Ice Dispenser for Periods of Non-Use ...................................................... 19

4
Important Safety Information
Throughout this manual, notices appear to highlight attention to situations that can result in
death, serious injury, and damage to the appliance or property.
WARNING Indicates a hazardous situation that can result in death or
serious injury.
NOTICE Indicates a situation that can result in damage to the appliance
or property.
IMPORTANT Indicates important information regarding the installation, use,
and care of the appliance.
WARNING
Use the appliance only in the capacity for which it has been expressly conceived.
Any other use is improper and therefore dangerous. The manufacturer cannot
be held responsible for injury or damage resulting from improper, incorrect
and unreasonable use. Failure to install, operate and maintain the appliance in
accordance with this manual will adversely affect safety, performance, component
life and warranty coverage, and may result in costly water damage.
To reduce the risk of death, electric shock, serious injury, or re, follow basic
precautions including the following:
• Allow only qualied service technicians to install and service the appliance.
• Install the appliance in accordance with applicable national, state, and local codes
and regulation requirements.
• Electrical connection must be hard-wired and must meet national, state, and local
electrical code regulation requirements. Failure to meet these code requirements
can result in death, electric shock, serious injury, re, or damage.
• The ice dispenser requires an independent power supply of proper capacity.
See the nameplate for electrical specications. Failure to provide an independent
power supply of proper capacity can result in a tripped breaker, blown fuse, damage
to existing wiring, or component failure, resulting in heat generation or re.
• THE ICE DISPENSER MUST BE GROUNDED. Failure to properly ground the
appliance can result in death or serious injury.
• Turn off the power supply before servicing. Lockout/Tagout to prevent the power
supply from being turned back on inadvertently.
• Do not make any alterations to the appliance. Alterations can result in electric
shock, serious injury, re or damage.
• The appliance is not intended for use by persons (including children) with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge,
unless a person responsible for their safety has provided supervision and
instruction concerning use of the appliance.
• Children should be properly supervised around the appliance.
• Do not climb, stand or hang on the appliance, or allow children or animals to do so.
Serious injury or damage to the appliance can result.

5
WARNING, continued
• Do not use combustible spray or place volatile or ammable substances near the
appliance. Explosion, re or damage to the appliance can result.
• Keep the area around the appliance clean. Dirt, dust, or insects in the appliance can
cause harm to individuals or damage to the appliance.
NOTICE
• Follow the drain connection and maintenance instructions carefully to reduce the
risk of costly water damage.
• In areas where water damage is a concern, install the appliance in a contained area
with a oor drain.
• Install the ice dispenser in a location where ambient temperature stays above
freezing. Normal operating ambient temperature must be between 45°F to 100°F
(7°C to 38°C).
• Do not leave the ice dispenser on during extended periods of non-use, extended
absence, or in sub-freezing temperatures. To properly prepare the ice dispenser
for these occasions, follow the instructions in "IV. Preparing the Ice Dispenser for
Periods of Non-Use."
• The ice dispenser is for ice use only. Do not store anything else in the ice dispenser.

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I. Specications
A. Electrical Data
The nameplate provides electrical data. The nameplate is located on the rear panel.
For certication marks, see the nameplate.
We reserve the right to make changes in specications and design without prior notice.
Model Number DB-130H DB-200H
AC Supply Voltage 115/60/1 115/60/1
Amperes 1.4 AMPS 1.4 AMPS
Maximum Fuse Size 15 AMPS 15 AMPS
Max. HACR Breaker
(USA Only)
15 AMPS 15 AMPS
Max. Circuit Breaker
(Canada Only)
15 AMPS 15 AMPS
Minimum Circuit
Ampacity
15 AMPS 15 AMPS

7
B. Dimensions/Connections
1. DB-130H
DB-130H
A1346 (53)
B73 (2-7/8)
C589 (23-1/4)
D684 (26-7/8)
E48 (1-7/8)
F457 (18)
G558 (22)
H155 (6-1/8)
I13 (1/2)
J395 (15-1/2)
K61 (2-3/8)
L1260 (49-5/8)
Fig. 1
Power Supply
Drain Outlet 3/4" FPT
A
B
C
D
EF
G
H
I
JK
L
Units: mm (in.)
Side
Rear

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2. DB-200H
DB-200H
A1346 (53)
B73 (2-7/8)
C589 (23-1/4)
D684 (26-7/8)
E48 (1-7/8)
F666 (26-1/4)
G762 (30)
H152 (6)
I13 (1/2)
J395 (15-1/2)
K61 (2-3/8)
L1260 (49-5/8)
Fig. 2
Power Supply
A
B
C
D
EF
G
H
I
J
K
L
Units: mm (in.)
Drain Outlet 3/4" FPT
Side Rear

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II. Installation and Operating Instructions
WARNING
• The ice dispenser must be installed in accordance with applicable national, state,
and local codes and regulations.
• Failure to install, operate, and maintain the ice dispenser in accordance with this
manual will adversely affect safety, performance, component life, and warranty
coverage and may result in costly water damage.
• CHOKING HAZARD: Ensure that all components, fasteners, and thumbscrews
are securely in place after installation. Verify that none have fallen into the ice
dispenser.
A. Location
NOTICE
The ice dispenser is not intended for outdoor use. Normal operating ambient
temperature must be between 45°F to 100°F (7°C to 38°C). Operation of the ice
dispenser for extended periods outside of these temperature ranges may affect ice
dispenser performance.
• The ice dispenser should not be located next to ovens, grills, or other high heat producing
equipment.
• Allow 6" (15 cm) clearance at rear, sides, and top for proper air circulation and ease of
maintenance and/or service should they be required. Ensure that the icemaker's clearance
requirements are met. Note that the ice dispenser is serviced from the left side of the
DB-130H and from the right side of the DB-200H.
• The location should provide a rm and level foundation for the equipment.

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B. Checks Before Installation
NOTICE
The DB-130H ice dispenser is designed for use with 22" and the DB-200H ice
dispenser for use with 22" or 30" Hoshizaki modular crescent cube icemakers. The use
of this ice dispenser in combination with any other icemaker cannot be recommended.
• Visually inspect the exterior of the shipping container and immediately report any damage
to the carrier. Upon opening the container, any concealed damage should also be
immediately reported to the carrier.
• Remove the shipping carton, tape, and packing material. If any are left in the ice
dispenser, it will not work properly.
• See the nameplate on the rear panel, and check that your voltage supplied corresponds
with the voltage specied on the nameplate.
• Remove the front panel to prevent damage when installing the ice dispenser.
See "II.C. How to Remove Panels."
• Remove the package containing the accessories.
• Remove the protective plastic lm from the panels. If the ice dispenser is exposed to the
sun or to heat, remove the lm after the ice dispenser cools.
C. How to Remove Panels
• Front Panel: Remove the screws. Lift up and towards you. See Fig. 3.
• Side Panels: Remove the screws. Lift off.
Fig. 3
Model shown: DB-200H
Screws
Side Panel
Front Panel
Side Panel
Screws

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D. Setup
WARNING
The installer must ensure the icemaker is compatible with the ice dispenser, and
the ice dispenser and icemaker are properly attached and secured.
1) Attach the 4 adjustable legs to the bottom of the ice dispenser. See Figs. 4 and 5.
2) Position the ice dispenser in its permanent location. Clean and wipe the interior with a
clean cloth.
3) Adjust the dispenser legs to level the ice dispenser in both the left-to-right and
front-to-rear directions.
4) If required, install an adapter kit or top kit. Contact your local Hoshizaki distributor
for recommendations. NOTICE! Use care to avoid damage to ice dispenser unit
components when attaching kits.
5) Place the icemaker on top of the ice dispenser, then secure the icemaker to the ice
dispenser using the 2 universal braces and hex head bolts included with the icemaker.
Rotate the mounting brackets so that they t ush to the dispenser unit. See Fig. 6.
6) Follow the setup instructions in the icemaker instruction manual to complete icemaker
installation. Replace panels.
Fig. 5
Model shown: DB-200H
Fig. 4
Icemaker
Ice
Dispenser
Mounting Brackets
Hex Head Bolts
Fig. 6
Models shown: DB-200H with KML-631MAH Icemaker
DB-130H DB-200H

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E. Electrical Connection
WARNING
• Electrical connection must be hard-wired and must meet national, state, and local
electrical code requirements. Failure to meet these code requirements could result
in death, electric shock, serious injury, re, or damage.
• The ice dispenser requires an independent power supply of proper capacity.
See the nameplate for electrical specications. Failure to use an independent
power supply of proper capacity can result in a tripped breaker, blown fuse,
damage to existing wiring, or component failure. This could lead to heat
generation or re.
• THE ICE DISPENSER MUST BE GROUNDED. Failure to properly ground the ice
dispenser could result in death or serious injury.
• Electrical connection must be made in accordance with the instructions on the
"WARNING" tag, provided with the pig tail leads in the junction box of the
DB-130H/DB-200H. See Fig. 7.
NOTE: An electrical permit and the services
of a licensed electrician may be required in
some areas.
• The maximum allowable voltage variation is
±10% of the nameplate rating.
• The white lead must be connected to the
neutral conductor of the power source.
• The opening for the power supply connection
is 7/8" DIA to t a 1/2" trade size conduit.
Fig. 7
115-120/60/1
WARNING
ELECTRICAL CONNECTION
THIS UNIT MUST BE GROUNDED
Failure to properly ground or wire
this unit could result in death,
serious injury, or severe damage
to the icemaker. The white lead
must be connected to the neutral
conductor of the power source.
See diagram below.
JUNCTION BOX
1
15-120V
BROWN
WHITE
L
N
DB-130H
DB-200H

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F. Drain Connection
WARNING
Drain connections must be installed in accordance with applicable national, state,
and local regulations.
Ice Dispenser Drain Outlet Minimum Ice Dispenser Drain Line Size
3/4" Female Pipe Thread (FPT) 3/4" Nominal ID Hard Pipe or Equivalent
• A plumbing permit and the services of a licensed plumber may be required in some areas.
• The ice dispenser drain line must be run separately from the icemaker drain line and the
water-cooled condenser drain line (if applicable).
• Drain lines must have 1/4" fall per foot (2 cm per 1 m) on horizontal runs to get a good
ow. A vented tee connection is also required for proper ow. See Fig. 8.
• Drain lines should not be piped directly to the sewer system. An air gap of a minimum
of 2vertical inches (5 cm) should be between the end of the drain pipe from the ice
dispenser and the oor drain.
• Be sure there is sufficient extra drain line for the appliance to be pulled out for service.
Minimum 3/4" Nominal ID
Hard Pipe or Equivalent
Separate piping to approved
drain. Leave a 2-inch (5-cm)
vertical air gap between the
end of each pipe and the
drain.
Be sure there is sufficient
extra drain line for the
appliance to be pulled out
for service.
Icemaker
Fig. 8
Models shown: DB-200H with KML-631MAH Icemaker
Ice
Dispenser
Floor Drain
2-inch (5-cm)
air gap

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G. Final Checklist
WARNING
CHOKING HAZARD: Ensure that all components, fasteners, and thumbscrews
are securely in place after installation. Verify that nothing has fallen into the ice
dispenser bin.
1) Is the appliance level?
2) Is the appliance in a site where the ambient temperature is within 45°F to 100°F
(7°C to 38°C) all year around?
3) Is there at least 6" (15 cm) clearance at rear and sides of the appliance?
4) Have the shipping carton, tape, and packing material been removed from the
appliance?
5) Have all electrical and drain connections been made? Do electrical and drain
connections meet applicable national, state, and local code and regulation
requirements?
6) Has the power supply voltage been checked or tested against the nameplate rating?
Has a proper ground been installed to the appliance?
7) Is the drain line sized as specied?
8) Has the appliance been cleaned and wiped with a clean cloth?
9) Are all components, fasteners, and thumbscrews securely in place?
10) Has the end user been given the instruction manual, and instructed on how to operate
the appliance and the importance of the recommended periodic maintenance?
11) Has the end user been given the contact information of an authorized service agent?
12) Has the warranty card been lled out and forwarded to the factory for warranty
registration?

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H. Startup
WARNING
All parts are factory-adjusted. Improper adjustments will adversely affect safety,
performance, component life, and warranty coverage.
1) After installing the icemaker per the instructions provided with the icemaker, start up the
icemaker and allow at least three batches of ice production.
2) Place a container under the spout, then press the ice dispense button. See Fig. 9.
Conrm that ice is dispensing properly.
3) Test the safety switch as follows: While pressing and holding the ice dispense button,
pull the spout towards you. Conrm that the ice dispenser stops.
Fig. 9
Spout
Safety Switch
Ice Station
Ice Dispense Button
Model shown: DB-200H

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III. Maintenance
The appliance must be maintained in accordance with the instruction manual and labels
provided. Consult with your local Hoshizaki Certied Service Representative about
maintenance service.
WARNING
• Only qualied service technicians should service the appliance.
• Turn off the power supply before servicing.
•CHOKING HAZARD: Ensure that all components, fasteners, and thumbscrews
are securely in place after any maintenance is done to the appliance. Verify that
none have fallen into the ice dispenser.
A. Maintenance Schedule
The maintenance schedule below is a guideline. More frequent maintenance may be
required depending on water quality, the appliance's environment, and local sanitation
regulations.
Maintenance Schedule
Frequency Area Task
Monthly Appliance
Exterior
Wipe down with a clean, soft cloth. Use a damp cloth containing a neutral
cleaner to wipe off oil or dirt build up. Clean any chlorine staining
(rust colored spots) using a non-abrasive cleanser.
Yearly Ice
Dispenser
Clean and sanitize per the instructions provided in this manual.
See "III. B. Cleaning and Sanitizing Instructions."
Mechanism
Assembly
Inspect and oil the chain (2 or 3 drops) annually. Adjust as necessary
for 3/8" (10 mm) to 1/2" (13 mm) free play.

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B. Cleaning and Sanitizing Instructions
The ice dispenser must be cleaned and sanitized at least once a year. More frequent
cleaning and sanitizing may be required in some water conditions. For icemaker cleaning
and sanitizing instructions, see the icemaker instruction manual.
WARNING
• To prevent injury to individuals and damage to the ice dispenser, do not use
ammonia type cleaners.
• Carefully follow any instructions provided with the bottles of cleaning and
sanitizing solution.
• Always wear liquid-proof gloves and goggles to prevent the cleaning and sanitizing
solutions from coming into contact with skin or eyes.
• Do not leave the ice dispenser unattended when panels are off.
1. Cleaning Procedure
1) Turn off the power supply to the icemaker.
2) Place a container under the ice dispenser spout and dispense all ice from the ice
dispenser.
3) Turn off the power supply to the ice dispenser.
4) Clean and sanitize the icemaker. Reference the "Cleaning and Sanitizing" procedure
in the icemaker instruction manual or the maintenance label on the icemaker. When
nished, leave the power supply to the icemaker off until completing the ice dispenser
cleaning and sanitizing procedures.
5) Remove or reposition the icemaker to access the inside of the ice dispenser bin.
Be sure that the icemaker is secured and cannot fall.
6) Dilute 5 oz. (150 ml) of Hoshizaki "Scale Away" with 1.0 gal. (3.8 l) of warm water. This
is a minimum amount. Make more solution if necessary. IMPORTANT! For safety and
maximum effectiveness, use the solution immediately after dilution.
7) Remove the ice dispenser front panel, then remove the drain board and lift out the
chute.See Fig. 10.
8) Scrub the agitator, bin spout, inside of the bin, front panel spout, drain board, and
chute using a nylon scouring pad and brushes with cleaning solution. Rinse all parts
thoroughly with clean water.
9) Remove the shutter assembly snap pin, then slide the shutter assembly to the right on
DB-130H or to the left on DB-200H, and remove.
10) Pull out on the sides of the hook and remove the spout A assembly. Remove and hook.
11) Remove the snap pin from shutter B, then remove the shutter shaft, shutter B, and
weight from spout A.
12) Scrub the components removed in steps 9, 10, and 11 with cleaning solution. In severe
conditions, immerse the components in cleaning solution for 15 min. before scrubbing.
13) Rinse all parts thoroughly with clean water.

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2. Sanitizing Procedure
1) Dilute 0.5 oz. (15 ml) of a 5.25% sodium hypochlorite solution (chlorine bleach)
with 1.0gal. (3.8 l) of warm water. This is a minimum amount. Make more solution if
necessary. IMPORTANT! For safety and maximum effectiveness, use the solution
immediately after dilution.
2) Wipe the agitator, bin spout, inside of the bin, front panel spout, drain board and chute
with sanitizing solution.
3) Rinse the parts thoroughly with clean water.
4) Wipe the components removed in steps 9, 10, and 11, of Cleaning Procedure. with
sanitizing solution. In severe conditions, immerse the components in sanitizing solution
for 15 min. before wiping.
5) Replace all components in their correct positions.
6) Reposition and secure the icemaker.
7) Turn the power supply on to the ice dispenser/icemaker, and verify proper operation.
Fig. 10
Model shown: DB-200H
Agitator
Front Panel Spout
Chute
Snap Pin
Shutter Assembly
Bin Spout
Hook
Drain Board
Shutter B Hook Thumbscrew
Spout A
Snap Pin Weight
Model shown: DB-200H
Bin
Front Panel
Shutter Shaft
Shutter Assembly
Spout Assembly
Spout A Assembly

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IV. Preparing the Ice Dispenser for Periods of Non-Use
During extended periods of non-use, extended absences, or in sub-freezing
temperatures, follow the instructions below. When the appliance is not used for two
or three days under normal conditions, it is sufficient to move the icemaker and ice
dispenser power switch's to the "OFF" positions.
WARNING
Only qualied service technicians should service the appliance.
NOTICE
During extended periods of non-use, extended absences, or in sub-freezing
temperatures, follow the instructions below to reduce the risk of costly water
damage.
1) Shut off the icemaker. See the icemaker instruction manual.
2) Dispense all ice from the ice dispenser bin, then turn off the ice dispenser power supply.
3) Reposition the icemaker to access the inside of the ice dispenser bin. Be sure that the
icemaker is secured and cannot fall.
4) Dry the storage bin using a clean cloth.
5) Reposition and secure the icemaker.

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618 Hwy. 74 South, Peachtree City, GA 30269 USA (P) 770.487.2331 (F) 770.487.3360 hoshizakiamerica.com 1A4155-010